Sorting device and cigarette packaging machine
By setting up a guide plate below the waste port of the cigarette packing machine for classification, the problem of difficult sorting of QR code abnormal cigarette packs in the prior art and the risk of flowing into the market is solved, and the effect of automatic sorting and reducing labor intensity is achieved.
Patent Information
- Application Number
- CN202420621555.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the tobacco production process, it is difficult for the prior art to effectively sort and repair cigarette packs with abnormal QR codes, resulting in an increase in the labor intensity of operators and the abnormal cigarette packs may still flow into the market.
Design a sorting device, including a mounting plate, a driving member, a guide plate and a storage box, is arranged under the waste port of the cigarette support packaging machine, and classifies abnormal cigarette packets through the first and second guide positions of the guide plate to ensure that Different types of abnormal cigarette packs fall into the corresponding storage space to avoid manual distinction.
Automatic sorting of abnormal cigarette packets for appearance and QR codes is realized, reducing the work intensity of operators and effectively avoiding the risk of abnormal cigarette packets flowing into the market.
Smart Images

Figure CN222152990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco production, in particular to a sorting device and a cigarette packing machine. Background Art
[0002] During the production process of cigarettes, the cigarette packaging machine needs to first inspect the cigarette packs for defects. The inspection items include appearance inspection and QR code inspection. Appearance defects mainly include paper shrinkage, transparent paper defects, etc. QR code inspection is to scan the QR code printed on the cigarette pack through the scanning device on the cigarette packaging machine to determine whether there are printing errors in the QR code or abnormal QR code scanning information. For cigarette packs with appearance defects or QR code defects, they will be rejected in the rejection process of the cigarette packaging machine, and then the operator will sort the rejected cigarette packs, and some cigarette packs with appearance defects will be repaired and put into the next process for packaging production. However, since cigarette packs with abnormal QR codes are often difficult to distinguish manually in appearance, operators need to use corresponding scanning equipment to check to distinguish the abnormal type of cigarette packs, which increases labor intensity. And it is still impossible to avoid cigarette packs with abnormal QR codes being put into the next process for packaging by operators, and there is still a risk of cigarette packs with abnormal QR codes entering the market. Utility Model Content
[0003] The utility model aims to provide a sorting device and a cigarette packing machine to solve the problems of great difficulty in sorting abnormal cigarette packages and the risk of abnormal cigarette packages flowing into the market.
[0004] The utility model provides a sorting device, which is arranged below a waste opening of a cigarette packaging machine. The waste opening is used for allowing rejected abnormal cigarette packs to be discharged from the cigarette packaging machine. The sorting device comprises a mounting plate, a driving member, a guide plate and a storage box. The mounting plate is fixedly connected to a body of the cigarette packaging machine, the driving member is fixedly connected to the mounting plate, the guide plate is connected to an output shaft of the driving member through a rotating sleeve, the driving member is used to drive the guide plate to rotate relative to the mounting plate, the storage box is located below the guide plate, a first storage space is formed inside the storage box, the guide plate has a first guiding position and a second guiding position, when the guide plate is at the first guiding position, the guide plate guides the abnormal cigarette packs into the first storage space; when the guide plate is at the second guiding position, the abnormal cigarette packs cannot fall into the first storage space.
[0005] As an optimal technical solution for the sorting device, the storage box is provided with a partition plate, which divides the interior of the storage box into a first storage space and a second storage space. When the guide plate is in the second guide position, the guide plate guides the abnormal cigarette packs into the second storage space.
[0006] As a preferred technical solution of the sorting device, the partition plate is located directly below the rotating sleeve.
[0007] As a preferred technical solution of the sorting device, one side of the guide plate is welded to the rotating sleeve, and the length of the guide plate is greater than the length of the rotating sleeve.
[0008] As a preferred technical solution of the sorting device, the rotating sleeve is key-connected with the output shaft of the driving member.
[0009] As a preferred technical solution of the sorting device, the length of the guide plate is greater than one of the length and width of the waste port, and the width of the guide plate is greater than the other of the length and width of the waste port.
[0010] As a preferred technical solution of the sorting device, when the guide plate is in the first guide position or the second guide position, an extension plane of the guide surface of the guide plate along its width direction intersects with the inner surface of the storage box.
[0011] As a preferred technical solution for the sorting device, an elastic buffer layer is adhered to the guide surface of the guide plate.
[0012] The utility model provides a cigarette packaging machine, comprising a machine body, a detection component and a sorting device of any of the above schemes, the detection component comprising an appearance detection component and a QR code detection component, the appearance detection component is used to screen cigarette packages with abnormal appearance, the QR code detection component is used to detect cigarette packages with abnormal QR codes, the machine body is provided with a waste material port, and cigarette packages with abnormal appearance and cigarette packages with abnormal QR codes are both discharged through the waste material port; a mounting plate of the sorting device is fixedly connected to the machine body, two positioning pieces are provided at the lower part of the machine body, and two ends of a storage box are respectively matched with the two positioning pieces.
[0013] As a preferred technical solution for the cigarette packaging machine, the driving component is a magnetic steel rotating electromagnet, a stepper motor or a servo motor.
[0014] The beneficial effects of the utility model are:
[0015] The utility model provides a sorting device, which provides a guide plate below a waste material port, and guides abnormal cigarette packs by a first guide position and a second guide position of the guide plate, so that different types of abnormal cigarette packs can fall into corresponding positions, and operators no longer need to distinguish the abnormal types of cigarette packs, thereby avoiding the risk of abnormal cigarette packs flowing into the market. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the sorting device in the embodiment of the utility model at a first viewing angle;
[0017] Figure 2 It is a schematic structural diagram of the sorting device in the embodiment of the utility model at a second viewing angle.
[0018] In the figure:
[0019] 100. Body;
[0020] 1. Mounting plate; 2. Driving member; 3. Rotating sleeve; 4. Guide plate; 41. Guide surface; 5. Storage box; 51. Partition plate; 52. First storage space; 53. Second storage space. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solution of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] like Figure 1-Figure 2 As shown, the utility model provides a sorting device, which is used for a cigarette packaging machine. The cigarette packaging machine includes a body 100, a detection component and a sorting device in this embodiment. The detection component includes an appearance detection component and a QR code detection component, the appearance detection component is used to screen cigarette packs with abnormal appearance, and the QR code detection component is used to detect cigarette packs with abnormal QR codes. The body 100 is provided with a waste port, and cigarette packs with abnormal appearance and cigarette packs with abnormal QR codes are both discharged through the waste port. The sorting device can sort the cigarette packs with abnormal appearance and cigarette packs with abnormal QR codes discharged from the waste port, so that the operator no longer needs to distinguish the cigarette packs with abnormal QR codes from the abnormal cigarette packs.
[0026] Furthermore, the sorting device is arranged below the waste port of the cigarette packaging machine, and the waste port is used to allow the rejected abnormal cigarette packs to be discharged from the cigarette packaging machine. The sorting device includes a mounting plate 1, a driving member 2, a guide plate 4 and a storage box 5. The mounting plate 1 is fixedly connected to the body 100 of the cigarette packaging machine, the driving member 2 is fixedly connected to the mounting plate 1, the guide plate 4 is connected to the output shaft of the driving member 2 through a rotating sleeve 3, and the driving member 2 is used to drive the guide plate 4 to rotate relative to the mounting plate 1. The storage box 5 is located below the guide plate 4, and a first storage space 52 is formed inside the storage box 5. Two positioning members are arranged at the lower part of the body 100, and the two ends of the storage box 5 are respectively matched with the two positioning members to realize the positioning connection between the storage box 5 and the body 100, so as to ensure that the relative position of the storage box 5 and the guide plate 4 does not change. The guide plate 4 has a first guide position and a second guide position. When the guide plate 4 is in the first guide position, the guide plate 4 guides the abnormal cigarette pack into the first receiving space 52; when the guide plate 4 is in the second guide position, the abnormal cigarette pack cannot fall into the first receiving space 52. By arranging the guide plate 4 below the waste port, the abnormal cigarette pack is guided by the first guide position and the second guide position of the guide plate 4, so that different types of abnormal cigarette packs can fall into corresponding positions, and the operator no longer needs to distinguish the abnormal types of cigarette packs, and the risk of abnormal cigarette packs entering the market is avoided.
[0027] Specifically, the driving member 2 can be a magnetic steel rotating electromagnet, a stepper motor or a servo motor, and the present embodiment is preferably a magnetic steel rotating electromagnet. The cigarette packaging machine is also provided with a controller, and the appearance detection component and the two-dimensional code detection component are both connected to the controller in communication, and the controller is connected to the magnetic steel rotating electromagnet in communication and the controller can control the rotation angle of the output shaft of the magnetic steel rotating electromagnet. Both the appearance detection component and the two-dimensional code detection component can send their detection results to the controller. The controller controls the output shaft of the magnetic steel rotating electromagnet to rotate to the corresponding angle according to the detection results of the appearance detection component and the two-dimensional code detection component, so that the guide plate 4 is in the first guide position or the second guide position, so as to separate the cigarette packs with abnormal appearance and the cigarette packs with abnormal two-dimensional codes. Among them, the appearance detection component, the two-dimensional code detection component and the magnetic steel rotating electromagnet are the prior art in the field and are not described in detail here. The controller in the present embodiment can be a single single-chip microcomputer or multiple integrated single-chip microcomputers, which run the existing control program inside and control the corresponding actuator to complete the corresponding action through different signal inputs. The structure of the controller and its control program are both mature prior art in the field, so they are not described in detail here.
[0028] Furthermore, if Figure 1-Figure 2 As shown, the storage box 5 is provided with a partition plate 51, and the partition plate 51 divides the interior of the storage box 5 into a first storage space 52 and a second storage space 53. When the guide plate 4 is in the second guide position, the guide plate 4 guides the cigarette pack with abnormal appearance into the second storage space 53. Specifically, when the detection component detects that the current cigarette pack is a cigarette pack with abnormal QR code, the driving member 2 rotates to the first preset position, drives the guide plate 4 to be in the first guide position, and the cigarette pack with abnormal QR code falls from the waste material port and contacts the guide plate 4, and falls into the first storage space 52 under the action of the guide plate 4. When the detection component detects that the current cigarette pack is a cigarette pack with abnormal QR code, the driving member 2 rotates to the second preset position, drives the guide plate 4 to be in the second guide position, and the cigarette pack with abnormal appearance falls from the waste material port and contacts the guide plate 4, and falls into the second storage space 53 under the action of the guide plate 4, thereby realizing the separation of cigarette packs with abnormal QR code and cigarette packs with abnormal appearance. In other embodiments, the position of the driving member 2 can also be adjusted manually. When the detection component detects different types of abnormal cigarette packets, different forms of sound and light alarms are issued. The operator determines the type of abnormal cigarette packet based on the sound and light alarms, and operates the driving member 2 to rotate to the corresponding angle, which can also achieve the separation of different types of abnormal cigarette packets.
[0029] Specifically, the partition plate 51 is located directly below the rotating sleeve 3, and the rotating sleeve 3 is arranged directly below the waste port. When the rotating plate rotates to the first guide position or the second guide position, the rotating plate can completely block the path of the abnormal cigarette pack from the waste port to the second receiving space 53 or the first receiving space 52, ensuring that the abnormal cigarette pack can only be introduced into the first receiving space 52 or the second receiving space 53 after contacting the guide plate 4. The partition plate 51 is arranged directly below the rotating sleeve 3, which can ensure that the abnormal cigarette pack only falls into the corresponding first receiving space 52 or second receiving space 53, avoiding the occurrence of sorting errors.
[0030] Furthermore, the length direction of the guide plate 4 is parallel to the axial direction of the rotating sleeve 3, one side of the guide plate 4 is welded to the rotating sleeve 3, and the length of the guide plate 4 is greater than the length of the rotating sleeve 3. Therefore, after the abnormal cigarette packet falls onto the guide plate 4, it can slide along the guide surface 41 of the guide plate 4, and the rotating sleeve 3 located on one side of the guide plate 4 will not hinder the sliding of the abnormal cigarette packet, so that the abnormal cigarette packet can slide smoothly along the guide plate 4 to the first receiving space 52 or the second receiving space 53. In other embodiments, the width direction of the guide plate 4 can also be set to be parallel to the axial direction of the rotating sleeve 3, and the width of the guide plate 4 can be set to be greater than the length of the rotating sleeve 3, so that the abnormal cigarette packet can slide smoothly to the first receiving space 52 or the second receiving space 53.
[0031] Optionally, in order to improve the convenience of maintenance of the sorting device, the rotating sleeve 3 is keyed to the output shaft of the driving member 2, so that the rotating sleeve 3 and the driving member 2 can be separated more conveniently when maintenance or replacement is required. In this embodiment, the cross-sectional shape of the output shaft of the driving member 2 is set to be D-shaped, and the rotating sleeve 3 is provided with a D-shaped hole corresponding thereto, and the motion of the output shaft of the driving member 2 is transmitted to the rotating sleeve 3 through the cooperation of the two.
[0032] Furthermore, the length of the guide plate 4 is greater than one of the length and width of the waste opening, and the width of the guide plate 4 is greater than the other of the length and width of the waste opening. In this way, it can be ensured that no matter where the abnormal cigarette pack falls from the waste opening, it can fall on the guide plate 4 and be guided by the guide plate 4 to the corresponding first receiving space 52 or second receiving space 53. At the same time, when the guide plate 4 is in the first guiding position or the second guiding position, the plane extending along the width direction of the guide surface 41 of the guide plate 4 intersects with the inner surface of the receiving box 5, so as to ensure that the abnormal cigarette pack guided by the guide plate 4 will not fall outside the receiving box 5.
[0033] Since some cigarette packs with abnormal appearance can still be put into the post-production process after adjustment or repair, in order to prevent the abnormal cigarette packs from falling on the guide plate 4 during the sorting process and causing local damage, which increases the difficulty of repair, an elastic buffer layer is attached to the guide surface 41 of the guide plate 4, and the elastic buffer layer can be a rubber pad or a sponge pad to prevent the abnormal cigarette packs from colliding with the guide plate 4.
[0034] By setting up the sorting device in this embodiment, the abnormal cigarette packs rejected by the cigarette packaging machine are sorted, and the cigarette packs with abnormal appearance and the cigarette packs with abnormal QR codes are stored in different areas. The operator does not need to distinguish the abnormal cigarette packs in the storage box 5 again, which reduces the work intensity and effectively avoids the risk of abnormal cigarette packs with abnormal QR codes entering the market due to manual sorting.
[0035] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A sorting device, arranged below the waste outlet of the cigarette packaging machine, wherein the waste outlet is used to allow rejected abnormal cigarette packs to be discharged from the cigarette packaging machine, characterized in that: include: A mounting plate (1), the mounting plate (1) being fixedly connected to a body (100) of the cigarette packaging machine; A driving member (2), wherein the driving member (2) is fixedly connected to the mounting plate (1); a guide plate (4), wherein the guide plate (4) is connected to the output shaft of the driving member (2) via a rotating sleeve (3), and the driving member (2) is used to drive the guide plate (4) to rotate relative to the mounting plate (1); A storage box (5), the storage box (5) being located below the guide plate (4), and a first storage space (52) being formed inside the storage box (5); The guide plate (4) has a first guide position and a second guide position. When the guide plate (4) is in the first guide position, the guide plate (4) guides the abnormal cigarette packet into the first receiving space (52); when the guide plate (4) is in the second guide position, the abnormal cigarette packet cannot fall into the first receiving space (52).
2. The sorting device according to claim 1, characterized in that: The storage box (5) is provided with a partition plate (51), and the partition plate (51) divides the interior of the storage box (5) into the first storage space (52) and the second storage space (53). When the guide plate (4) is in the second guide position, the guide plate (4) guides the abnormal cigarette pack into the second storage space (53).
3. The sorting device according to claim 2, characterized in that: The partition plate (51) is located directly below the rotating sleeve (3).
4. The sorting device according to claim 1, characterized in that: One side of the guide plate (4) is welded to the rotating sleeve (3), and the length of the guide plate (4) is greater than the length of the rotating sleeve (3).
5. The sorting device according to claim 4, characterized in that: The rotating sleeve (3) is key-connected to the output shaft of the driving member (2).
6. The sorting device according to claim 1, characterized in that: The length of the guide plate (4) is greater than one of the length and width of the waste opening, and the width of the guide plate (4) is greater than the other of the length and width of the waste opening.
7. The sorting device according to claim 6, characterized in that: When the guide plate (4) is in the first guide position or the second guide position, the extension plane of the guide surface (41) of the guide plate (4) along its width direction intersects with the inner surface of the storage box (5).
8. The sorting device according to claim 7, characterized in that: An elastic buffer layer is adhered to the guide surface (41) of the guide plate (4).
9. A cigarette packaging machine, comprising a machine body (100) and a detection component, the detection component comprising an appearance detection component and a two-dimensional code detection component, the appearance detection component being used to screen cigarette packs with abnormal appearance, the two-dimensional code detection component being used to detect cigarette packs with abnormal two-dimensional codes, the machine body (100) being provided with a waste port, the cigarette packs with abnormal appearance and the cigarette packs with abnormal two-dimensional codes being discharged through the waste port; It is characterized in that It also includes the sorting device according to any one of claims 1 to 8, wherein the mounting plate (1) of the sorting device is fixedly connected to the body (100), two positioning members are provided at the lower part of the body (100), and the two ends of the storage box (5) are respectively matched with the two positioning members.
10. The cigarette packaging machine according to claim 9, characterized in that: The driving component (2) is a magnetic steel rotating electromagnet, a stepping motor or a servo motor.
