Surface polishing device for hydraulic oil cylinder machining
The surface polishing device addresses weak clamping and dust issues by using an arc-shaped clamping mechanism and dust removal system, enhancing stability and efficiency in hydraulic cylinder polishing.
Patent Information
- Application Number
- CN202420876447.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing hydraulic cylinder polishing devices face issues with weak clamping strength due to flat pressure plates that do not match the cylinder's shape, leading to ineffective fixation during polishing, and lack effective dust removal mechanisms.
A surface polishing device with an arc-shaped clamping mechanism using a push rod and clamping arc plate for secure clamping, combined with a collecting system for dust removal via an air pump and suction mechanism.
Enhances clamping strength and stability during polishing, while effectively removing dust and impurities, improving the overall polishing efficiency and quality.
Smart Images

Figure CN222154906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic oil cylinder processing, in particular to a surface polishing device for hydraulic oil cylinder processing. Background Art
[0002] Hydraulic cylinder is a kind of pressure finishing process, which uses the cold plasticity of metal at room temperature and uses rolling tools to apply a certain pressure on the workpiece surface, so that the surface metal of the workpiece produces plastic flow and fills into the original residual concave trough, thereby reducing the surface roughness of the workpiece. Due to the plastic deformation of the rolled surface metal, the surface organization is cold hardened and the grains are refined, forming a dense fiber shape, and a residual stress layer is formed, the hardness and strength are improved, thereby improving the wear resistance, corrosion resistance and compatibility of the workpiece surface.
[0003] The prior art discloses a polishing device for oil cylinder processing with the publication number of CN211760269U, which includes a workbench, a hydraulic cylinder and a polishing motor, the surface of the support plate is provided with a lubricating liquid sponge; the polishing motor is fixedly mounted on the top of the support frame, the output end of the polishing motor is fixedly mounted with a polishing plate through a telescopic bracket corresponding to the top of the support plate, and the support frame is fixedly mounted with an exhaust plate through an exhaust fan corresponding to the side of the polishing plate; the support frame is respectively provided with a rotating motor and a hydraulic rod on the opposite sides of the support plate, the output end of the rotating motor is provided with a resistance plate, and the end of the hydraulic rod is provided with a resistance plate 2 corresponding to the resistance plate. The polishing device for oil cylinder processing greatly improves the efficiency of oil cylinder polishing, reduces the workload of workers for oil cylinder polishing, and improves the effect of oil cylinder polishing by applying lubricating liquid to the polishing position while polishing the oil cylinder.
[0004] The above-mentioned surface polishing device for hydraulic cylinder processing improves the polishing effect of the cylinder by applying lubricating liquid to the polishing position while grinding and polishing the cylinder. However, the above-mentioned equipment uses lubricating liquid when adsorbing and placing cylinders of different diameters, which will affect the strength of the connection and fixation. A pressure plate is used for fixation, but the side area of the pressure plate is flat and does not match the side of the cylinder. Therefore, the strength during clamping is low and the effect during use is not good, which needs to be improved. Utility Model Content
[0005] The utility model aims to provide a surface polishing device for hydraulic cylinder machining to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface polishing device for hydraulic cylinder processing, comprising a workbench, a clamping device is arranged on the top of the workbench, and a polishing device is arranged on the top of the workbench.
[0007] The clamping device includes a box, an air pump, a side ventilation pipe, a thin tube, an airbag, a limit plate, a connecting frame, a push rod, a clamping arc plate, a sliding clamping plate and a fixed clamping arc plate. The box is fixedly connected to the top of the workbench, the air pump is fixedly connected to the left side of the box, the side ventilation pipe is fixedly connected to the surface of the air pump, the thin tube is fixedly connected to the surface of the side ventilation pipe, the airbag is fixedly connected to the left side of the top of the workbench, the limit plate is fixedly connected to the left side of the top of the workbench, a limit groove is opened inside the limit plate, and the area of the limit groove is adapted to the side area of the airbag, the connecting frame is fixedly connected to the right side of the airbag, the push rod is fixedly connected to the right side of the connecting frame, the fixed clamping arc plate is fixedly connected to the top of the workbench, the side of the clamping arc plate is fixedly connected with a connecting spring, and the sliding clamping plate is fixedly connected to the side of the connecting spring.
[0008] Preferably, the polishing device includes a back plate, a hydraulic telescopic rod, a motor, a polishing disc, a receiving ring frame, a connecting thin rod, a collecting box, an air pump, a collecting air pipe and a collecting head, the back plate is fixedly connected to the top back of the workbench, the hydraulic telescopic rod is fixedly connected to the inside of the back plate, the motor is fixedly connected to the bottom of the hydraulic telescopic rod, the polishing disc is fixedly connected to the output shaft of the motor, the connecting thin rod is fixedly connected to the top of the motor, and the collecting box is fixedly connected to the top of the receiving ring frame.
[0009] Preferably, one end of the thin tube away from the surface of the side ventilation tube is fixedly connected to the surface of the airbag.
[0010] Preferably, the clamping arc plate is fixedly connected to the right side of the push rod, and the clamping arc plate is slidably connected to the top of the workbench, driving the push rod and the clamping arc plate on the right side to slide to the right in contact with the top of the workbench, and continuing to move until the inner circle of the sliding clamping plate contacts the left surface of the hydraulic cylinder, so that clamping can be performed, and under the action of the connecting spring, it can have a certain adjustment ability, and can be tightened for extrusion and fixation to achieve tight clamping.
[0011] Preferably, the collecting air pipe is fixedly connected to one end of the air pump component away from the side of the collecting box component.
[0012] Preferably, the air pump component is fixedly connected to the side of the collecting box component, and the collecting head is fixedly connected to the bottom of the collecting air pipe.
[0013] Preferably, the inner diameter of the receiving ring frame is larger than the diameter of the polishing disk, and the receiving ring frame is fixedly connected to the surface of the connecting thin rod. The diameter of the receiving ring frame is set to be large enough to facilitate placing the collecting air pipe and the collecting head close to but not in contact with the polishing disk to avoid affecting the polishing process of the device.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The surface polishing device for hydraulic cylinder processing is provided with a clamping device, which drives the push rod and the clamping arc plate on the right side to slide to the right in contact with the top of the workbench, and continues to move until the inner circle of the sliding clamping plate contacts the left surface of the hydraulic cylinder. It can be clamped and has a certain adjustment ability under the action of the connecting spring, and can be tightened for extrusion and fixation. The side area of the pressure plate provided in this application is arc-shaped, which is adapted to the side of the cylinder, so it has high strength when clamping.
[0016] The surface polishing device for hydraulic cylinder processing is provided with a polishing device, and a motor is started to drive the polishing disc to rotate for polishing. A receiving ring frame and a connecting thin rod for placing a collection box are provided on the surface of the motor. When in use, the air pump part on the side of the collection box can be started, and the collection air pipe and the collection head can generate upward suction to help absorb dust and impurities generated during processing and prevent impurities from contaminating the table. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional front view structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 This is a schematic diagram of the overall three-dimensional side view structure of the utility model;
[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at B in the middle.
[0021] In the figure: 1. workbench; 2. clamping device; 201. box; 202. air pump; 203. side ventilation pipe; 204. thin tube; 205. air bag; 206. limit plate; 207. connecting frame; 208. push rod; 209. clamping arc plate; 210. sliding clamping plate; 211. fixed clamping arc plate; 3. polishing device; 301. back plate; 302. hydraulic telescopic rod; 303. motor; 304. polishing disc; 305. receiving and placing ring frame; 306. connecting thin rod; 307. collecting box; 308. air pump; 309. collecting air pipe; 310. collecting head. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides the following technical solutions:
[0024] A surface polishing device for hydraulic cylinder machining comprises a workbench 1, a clamping device 2 is arranged on the top of the workbench 1, and a polishing device 3 is arranged on the top of the workbench 1.
[0025] The clamping device 2 includes a box 201, an air pump 202, a side ventilation pipe 203, a thin tube 204, an air bag 205, a limit plate 206, a connecting frame 207, a push rod 208, a clamping arc plate 209, a sliding clamping plate 210 and a fixed clamping arc plate 211. The box 201 is fixedly connected to the top of the workbench 1, the air pump 202 is fixedly connected to the left side of the box 201, the side ventilation pipe 203 is fixedly connected to the surface of the air pump 202, the thin tube 204 is fixedly connected to the surface of the side ventilation pipe 203, the air bag 205 is fixedly connected to the left side of the top of the workbench 1, the limit plate 206 is fixedly connected to the left side of the top of the workbench 1, a limit groove is provided inside the limit plate 206, and the area of the limit groove matches the side area of the air bag 205, and the connecting frame 207 is fixedly connected to the right side of the air bag 205. The push rod 208 is fixedly connected to the right side of the connecting frame 207, the fixed clamping arc plate 211 is fixedly connected to the top of the workbench 1, the side of the clamping arc plate 209 is fixedly connected with a connecting spring, the sliding clamping plate 210 is fixedly connected to the side of the connecting spring, the clamping arc plate 209 is fixedly connected to the right side of the push rod 208, and the clamping arc plate 209 is slidably connected to the top of the workbench 1, driving the push rod 208 and the clamping arc plate 209 on the right side to slide to the right in contact with the top of the workbench 1, and continue to move until the inner circle of the sliding clamping plate 210 contacts the left surface of the hydraulic cylinder, which can be clamped, and under the action of the connecting spring, it can have a certain adjustment ability, and can be tightened for extrusion and fixation to achieve tight clamping, and the end of the thin tube 204 away from the surface of the side end ventilation pipe 203 is fixedly connected to the surface of the airbag 205.
[0026] The polishing device 3 includes a back plate 301, a hydraulic telescopic rod 302, a motor 303, a polishing disc 304, a ring frame 305, a connecting rod 306, a collecting box 307, an air pump 308, a collecting air pipe 309 and a collecting head 310. The back plate 301 is fixedly connected to the top back of the workbench 1, the hydraulic telescopic rod 302 is fixedly connected to the inside of the back plate 301, the motor 303 is fixedly connected to the bottom of the hydraulic telescopic rod 302, the polishing disc 304 is fixedly connected to the output shaft of the motor 303, the connecting rod 306 is fixedly connected to the top of the motor 303, and the collecting box 307 is fixedly connected to the bottom of the motor 303. The top of the receiving ring frame 305, the inner diameter of the receiving ring frame 305 is larger than the diameter of the polishing disk 304, the receiving ring frame 305 is fixedly connected to the surface of the connecting thin rod 306, and the diameter of the receiving ring frame 305 is set to be large enough to facilitate the placement of the collecting air pipe 309 and the collecting head 310 at a position close to but not in contact with the polishing disk 304 to avoid affecting the polishing process of the device. The collecting air pipe 309 is fixedly connected to one end of the air pump component 308 away from the side of the collecting box component 307, the air pump component 308 is fixedly connected to the side of the collecting box component 307, and the collecting head 310 is fixedly connected to the bottom of the collecting air pipe 309.
[0027] When in use, the hydraulic cylinder that needs to be polished is placed at the top center of the workbench 1, and the right side is attached to the inner circle of the fixed clamping arc plate 211, and then the air pump 202 is started to cooperate with the side end ventilation pipe 203 and the thin tube 204 to transport gas to the airbag 205, so that the airbag 205 is inflated, and under the action of the limit plate 206, the expansion area will not extend upward but extend left and right, pushing the limit plate 206 and the connecting frame 207 on the right to move synchronously, and then it can drive the push rod 208 and the clamping arc plate 209 on the right to slide to the right in contact with the top of the workbench 1, and continue to move until the inner circle of the sliding clamping plate 210 contacts the left surface of the hydraulic cylinder, and can be clamped, and under the action of the connecting spring, it can have a certain adjustment ability, and can be tightened to extrude and fix. The side area of the pressure plate provided in the present application is arc-shaped and matched with the side of the cylinder, so it has high strength when clamping and good effect when in use, and a polishing device 3 is provided on the top of the workbench 1. When in use, the hydraulic telescopic rod 302 can be started to drive the polishing assembly below to move downward, and continue until the bottom of the polishing disc 304 contacts the top of the hydraulic cylinder, and then the motor 303 can be started to drive the polishing disc 304 to rotate for polishing, and a receiving ring frame 305 and a connecting thin rod 306 for placing the collection box 307 are provided on the surface of the motor 303. When in use, the air pump 308 on the side of the collection box 307 can be started, and the collection air pipe 309 and the collection head 310 can generate upward suction to help absorb dust and impurities generated during processing and prevent impurities from contaminating the table surface.
[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface polishing device for hydraulic cylinder machining, comprising a workbench (1), characterized in that: A clamping device (2) is provided on the top of the workbench (1), and a polishing device (3) is provided on the top of the workbench (1); The clamping device (2) comprises a box (201), an air pump (202), a side ventilation pipe (203), a thin tube (204), an air bag (205), a limit plate (206), a connecting frame (207), a push rod (208), a clamping arc plate (209), a sliding clamping plate (210) and a fixed clamping arc plate (211), wherein the box (201) is fixedly connected to the top of the workbench (1), the air pump (202) is fixedly connected to the left side of the box (201), the side ventilation pipe (203) is fixedly connected to the surface of the air pump (202), the thin tube (204) is fixedly connected to the surface of the side ventilation pipe (203), and the air pump (202) is fixedly connected to the surface of the side ventilation pipe (203). The airbag (205) is fixedly connected to the left side of the top of the workbench (1); the limiting plate (206) is fixedly connected to the left side of the top of the workbench (1); a limiting groove is provided inside the limiting plate (206) and the area of the limiting groove matches the side area of the airbag (205); the connecting frame (207) is fixedly connected to the right side of the airbag (205); the push rod (208) is fixedly connected to the right side of the connecting frame (207); the fixed clamping arc plate (211) is fixedly connected to the top of the workbench (1); a connecting spring is fixedly connected to the side of the clamping arc plate (209); and the sliding clamping plate (210) is fixedly connected to the side of the connecting spring.
2. A surface polishing device for hydraulic cylinder machining according to claim 1, characterized in that: The polishing device (3) comprises a back plate (301), a hydraulic telescopic rod (302), a motor (303), a polishing disc (304), a receiving ring frame (305), a connecting thin rod (306), a collecting box (307), an air pump (308), a collecting air pipe (309) and a collecting head (310), wherein the back plate (301) is fixedly connected to the top back of the workbench (1), the hydraulic telescopic rod (302) is fixedly connected to the inside of the back plate (301), the motor (303) is fixedly connected to the bottom of the hydraulic telescopic rod (302), the polishing disc (304) is fixedly connected to the output shaft of the motor (303), the connecting thin rod (306) is fixedly connected to the top of the motor (303), and the collecting box (307) is fixedly connected to the top of the receiving ring frame (305).
3. The surface polishing device for hydraulic cylinder machining according to claim 1, characterized in that: One end of the thin tube (204) away from the surface of the side end ventilation tube (203) is fixedly connected to the surface of the air bag (205).
4. The surface polishing device for hydraulic cylinder machining according to claim 1, characterized in that: The clamping arc plate (209) is fixedly connected to the right side of the push rod (208), and the clamping arc plate (209) is slidably connected to the top of the workbench (1).
5. The surface polishing device for hydraulic cylinder machining according to claim 2, characterized in that: The air collection pipe (309) is fixedly connected to one end of the air pump component (308) away from the side of the collection box component (307).
6. The surface polishing device for hydraulic cylinder machining according to claim 2, characterized in that: The air pump component (308) is fixedly connected to the side of the collection box component (307), and the collection head (310) is fixedly connected to the bottom of the collection air pipe (309).
7. The surface polishing device for hydraulic cylinder machining according to claim 2, characterized in that: The inner diameter of the receiving ring frame (305) is greater than the diameter of the polishing disc (304), and the receiving ring frame (305) is fixedly connected to the surface of the connecting thin rod (306).
