Feeding structure capable of accurately controlling residual amount of liquid silica gel

By using a combination of synchronous cylinder and electronic ruler in the liquid silicone feeding system, the liquid silicone residual amount is monitored and controlled in real time, and the problem of unstable residues of the glue in the prior art is solved, and precise control and stable material supply are achieved.

CN222156562UActive Publication Date: 2024-12-13ORION AUTOMATION (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202420834495.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-13
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the press-extrusion process, the existing liquid silicone feeding system cannot accurately control the bottom position of the glue barrel, resulting in unstable residual glue and prone to excessive problems.

Method used

It adopts two spaced-arranged synchronous cylinders and a rubber drum equipped with liquid silicone, equipped with piston rods and electronic rulers that move up and down, and monitors the residual amount of the glue in real time through the electronic rulers. When the residual amount is stable, the controller stops moving under the piston rod. Ensure accurate control of the liquid silicone residual amount.

Benefits of technology

Accurate control of the residual amount of liquid silicone is achieved, the problem of excessive residual materials is avoided, and the stability and efficiency of the feeding system are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid silica gel feeding, and discloses a feeding structure capable of accurately controlling the residual amount of liquid silica gel, which comprises two synchronous cylinders and a gel barrel filled with the liquid silica gel, the synchronous cylinders are provided with piston rods capable of moving up and down, and the two piston rods are respectively connected to a movable plate; a pressing plate used for extruding the liquid silica gel is arranged at the bottom of the movable plate, the pressing plate is embedded into the gel barrel, an electronic ruler used for measuring the displacement of the piston rod is arranged on the synchronous air cylinder, and the electronic ruler and the synchronous air cylinder are electrically connected with the controller. In the process that the synchronous air cylinder drives the piston rod to move downwards, the movable plate moves downwards, the pressing plate extrudes liquid silica gel in the gel barrel from top to bottom, and the liquid silica gel is extruded outwards through the discharging opening. Therefore, the remaining amount of the liquid silica gel can be monitored in real time through the measurement data of the electronic ruler. Meanwhile, when measurement data does not change obviously within a certain time, the controller judges that the pressing plate is pressed to the bottom of the glue barrel, and the controller controls the synchronous air cylinder to enable the piston rod to stop continuously moving downwards.
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Description

Technical Field

[0001] The utility model patent relates to the technical field of liquid silicone feeding, and specifically, to a feeding structure for accurately controlling the residual amount of liquid silicone. Background Art

[0002] Liquid silicone, with its unique physical and chemical properties, provides excellent protection and insulation effects for the wire coating process, further promoting the rapid development of electronics, automobiles, healthcare and construction.

[0003] Liquid silicone feeding technology refers to the precise and continuous delivery of liquid silicone to the rubber-coated wire through a specific feeding system to achieve the coating and protection of cables or other substrates. The emergence of this technology has greatly improved the production efficiency and quality of rubber-coated wires, reduced production costs, and brought revolutionary changes to industrial manufacturing.

[0004] In the prior art, the current feeding system pressurizes and extrude the liquid silicone in the rubber barrel, so that the liquid silicone in the rubber barrel is continuously and stably discharged through the discharge pipe to be delivered to the periphery of the cable or other substrate to achieve coating and protection. However, during the pressurized extrusion process, when the remaining amount of rubber is about to reach the bottom of the barrel, due to the movement error of the barrel and the equipment, the bottom position cannot be accurately controlled, and a certain amount of rubber needs to be left to avoid empty punching, resulting in the problem of unstable residual rubber and excessive residual rubber. Utility Model Content

[0005] The utility model aims to provide a feeding structure for accurately controlling the residual amount of liquid silicone, aiming to solve the problems of unstable residual rubber material and excessive residual material in the rubber barrel in the prior art.

[0006] The utility model is implemented as follows: a feeding structure for accurately controlling the residual amount of liquid silicone comprises two synchronous cylinders arranged at intervals and a rubber barrel filled with liquid silicone, wherein the synchronous cylinder has a piston rod that moves up and down, and the two piston rods are respectively connected to a movable plate; a pressing plate for squeezing liquid silicone is provided at the bottom of the movable plate, and the pressing plate is embedded in the rubber barrel; an electronic ruler for measuring the displacement of the piston rod is provided on the synchronous cylinder, and the electronic ruler and the synchronous cylinder are respectively electrically connected to a controller;

[0007] When the synchronous cylinder drives the piston rod to move downward, the movable plate moves downward, and the pressing plate squeezes the liquid silicone in the rubber barrel from top to bottom, and the liquid silicone is squeezed outward through the discharge port.

[0008] Optionally, a telescopic rod with variable length is provided at the bottom of the movable plate, and the pressing plate is provided at the bottom of the telescopic rod.

[0009] Optionally, the rubber barrel has an inner cavity with a top opening, the liquid silicone is placed in the inner cavity, and the pressing plate and the telescopic rod are embedded in the inner cavity through the top opening.

[0010] Optionally, an elastic sealing ring is provided on the outer periphery of the pressing plate, and the sealing ring is arranged around the circumference of the pressing plate, and the sealing ring is clamped between the pressing plate and the side wall of the inner cavity.

[0011] Optionally, the pressing plate is provided with a discharge hole which passes through from top to bottom, and the discharge hole forms the discharge port on the upper surface of the pressing plate, and the discharge port is connected to a discharge pipe.

[0012] Optionally, the glue barrel is arranged between two synchronous cylinders.

[0013] Optionally, the piston rods of the two synchronous cylinders are respectively connected to two sides of the movable plate.

[0014] Optionally, the telescopic rod and the pressing plate are coaxially arranged up and down.

[0015] Optionally, the electronic ruler comprises a ruler body, wherein the ruler body has a measuring rod in the same direction as the movement direction of the piston rod, the measuring rod is connected to the piston rod via a connecting frame, one end of the connecting frame is fixedly connected to the measuring rod, and the other end of the connecting frame is fixedly connected to the piston rod;

[0016] In the process of the piston rod moving up and down, under the action of the connecting frame, the measuring rod moves synchronously, and the electronic ruler measures the displacement of the piston rod according to the length of the measuring rod.

[0017] Optionally, the ruler is fixedly arranged on a side surface of the synchronization cylinder.

[0018] Compared with the prior art, the feeding structure for accurately controlling the residual amount of liquid silicone provided by the utility model can monitor the residual amount of liquid silicone in real time through the measurement data of the electronic ruler. At the same time, when the measurement data does not change significantly within a certain period of time, the controller determines that the pressure plate is pressed to the bottom of the rubber barrel, and the controller controls the synchronous cylinder to stop the piston rod from moving downward. In this way, the residual amount of liquid silicone can be accurately controlled to solve the problem of excessive residual amount of liquid silicone. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the feeding structure for accurately controlling the residual amount of liquid silica gel provided by the utility model;

[0020] Figure 2 It is a schematic diagram of the connection between the electronic ruler and the piston rod provided by the utility model. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0023] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] Reference Figure 1 As shown, it is a preferred embodiment provided by the utility model.

[0025] The feeding structure for accurately controlling the residual amount of liquid silicone provided by the utility model comprises two synchronous cylinders 100 arranged at intervals and a rubber barrel 200 filled with liquid silicone, the synchronous cylinder 100 has a piston rod 110 that moves up and down, and the two piston rods 110 are respectively connected to a movable plate 300; a pressing plate 320 for squeezing the liquid silicone is provided at the bottom of the movable plate 300, and the pressing plate 320 is embedded in the rubber barrel 200, and an electronic ruler for measuring the displacement of the piston rod 110 is provided on the synchronous cylinder 100, and the electronic ruler and the synchronous cylinder 100 are respectively electrically connected to a controller;

[0026] When the synchronous cylinder 100 drives the piston rod 110 to move downward, the movable plate 300 moves downward, and the pressing plate 320 squeezes the liquid silicone in the rubber barrel 200 from top to bottom, and the liquid silicone is squeezed outward through the discharge port.

[0027] The feeding structure for accurately controlling the residual amount of liquid silicone provided above can monitor the residual amount of liquid silicone in real time through the measurement data of the electronic ruler. When the measurement data does not change significantly within a certain period of time, the controller determines that the pressure plate 320 is pressed to the bottom of the rubber barrel 200, and the controller controls the synchronous cylinder 100 to stop the piston rod 110 from moving downward. In this way, the residual amount of liquid silicone can be accurately controlled to solve the problem of excessive residual amount of liquid silicone.

[0028] The bottom of the movable plate 300 is provided with a telescopic rod 310 of variable length, and the bottom of the telescopic rod 310 is provided with a pressing plate 320. In this way, it can be applied to more different scenes and various glue barrels 200, and the set scene and glue barrel 200 can be adapted by initially changing the length of the telescopic rod 310 and fixing the length of the telescopic rod 310.

[0029] Specifically, the rubber barrel 200 has an inner cavity with an opening at the top, the liquid silicone is placed in the inner cavity, and the pressing plate 320 and the telescopic rod 310 are embedded in the inner cavity through the opening at the top. In this way, the structural arrangement is more reasonable, and the force can be directly applied to the liquid silicone.

[0030] An elastic sealing ring is arranged around the periphery of the pressing plate 320, and the sealing ring is clamped between the pressing plate 320 and the side wall of the inner cavity, so as to prevent the liquid silicone from leaking through the peripheral gap during the pressing process.

[0031] The pressing plate 320 is provided with a discharge hole which passes through from top to bottom, and the discharge hole forms a discharge port on the upper surface of the pressing plate 320, and the discharge port is connected with a discharge pipe 400. In this way, the discharge port is arranged on the pressing plate 320, and the effect is best.

[0032] Specifically, the glue barrel 200 is arranged between the two synchronous cylinders 100. In this way, the space arrangement is most reasonable and easy to operate.

[0033] The piston rods 110 of the two synchronous cylinders 100 are respectively connected to the two sides of the movable plate 300. In this way, the force points are symmetrical on both sides, the effect is best, the overall structure is most stable, and the service life is longer.

[0034] The telescopic rod 310 and the pressing plate 320 are arranged coaxially up and down. In this way, the pressing plate 320 is guaranteed to be balanced when subjected to force.

[0035] Specifically, the electronic ruler includes a ruler body, in which a measuring rod 510 is provided, which is consistent with the moving direction of the piston rod 110. The measuring rod 510 is connected to the piston rod 110 through a connecting frame 600. One end of the connecting frame 600 is fixedly connected to the measuring rod 510, and the other end of the connecting frame 600 is fixedly connected to the piston rod 110.

[0036] During the up and down movement of the piston rod 110, the measuring rod 510 moves synchronously under the action of the connecting frame 600, and the electronic ruler measures the displacement of the piston rod 110 according to the length of the measuring rod 510. In this way, precise and accurate measurement is achieved.

[0037] The ruler body is fixedly arranged on the side of the synchronous cylinder 100. In this way, the arrangement of the measuring rod 510 is facilitated, so that the measuring rod 510 and the piston rod 110 are arranged in parallel.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. The feeding structure for accurately controlling the residual amount of liquid silicone is characterized by: The system comprises two spaced-apart synchronous cylinders and a rubber barrel filled with liquid silicone. The synchronous cylinders have piston rods that move up and down, and the two piston rods are respectively connected to a movable plate. A pressure plate for squeezing the liquid silicone is provided at the bottom of the movable plate, and the pressure plate is embedded in the rubber barrel. The synchronous cylinders are provided with an electronic ruler for measuring the displacement of the piston rods. The electronic ruler and the synchronous cylinders are respectively electrically connected to a controller. When the synchronous cylinder drives the piston rod to move downward, the movable plate moves downward, and the pressing plate squeezes the liquid silicone in the rubber barrel from top to bottom, and the liquid silicone is squeezed outward through the discharge port.

2. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 1, characterized in that: A telescopic rod with variable length is provided at the bottom of the movable plate, and the pressing plate is provided at the bottom of the telescopic rod.

3. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 2, characterized in that: The rubber barrel has an inner cavity with an opening at the top, the liquid silicone is placed in the inner cavity, and the pressing plate and the telescopic rod are embedded in the inner cavity through the top opening.

4. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 3, characterized in that: An elastic sealing ring is provided on the outer periphery of the pressing plate. The sealing ring is arranged around the circumference of the pressing plate and is clamped between the pressing plate and the side wall of the inner cavity.

5. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 1, characterized in that: The pressing plate is provided with a discharge hole which passes through from top to bottom. The discharge hole forms the discharge port on the upper surface of the pressing plate. The discharge port is connected to a discharge pipe.

6. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 1, characterized in that: The glue barrel is arranged between two synchronous cylinders.

7. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 1, characterized in that: The piston rods of the two synchronous cylinders are respectively connected to both sides of the movable plate.

8. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 2, characterized in that: The telescopic rod and the pressing plate are coaxially arranged up and down.

9. The feeding structure for accurately controlling the residual amount of liquid silicone according to any one of claims 1 to 8, characterized in that: The electronic ruler comprises a ruler body, wherein the ruler body has a measuring rod in the same direction as the movement direction of the piston rod, and the measuring rod is connected to the piston rod via a connecting frame, wherein one end of the connecting frame is fixedly connected to the measuring rod, and the other end of the connecting frame is fixedly connected to the piston rod; During the up and down movement of the piston rod, the measuring rod moves synchronously under the action of the connecting frame.

10. The feeding structure for accurately controlling the residual amount of liquid silicone according to claim 9, characterized in that: The ruler body is fixedly arranged on the side surface of the synchronization cylinder.