The invention relates to the technical field of
material fatigue performance testing, in particular to a fatigue acceleration detection method and
system for a high-fatigue-resistance cast wheel, and the method comprises the steps: generating a dynamic
load spectrum containing a multi-axis combined load according to the actual operation condition of a target cast wheel; applying a dynamic
load spectrum to the target
casting wheel to perform an acceleration test, and monitoring dynamic strain responses on the surface and inside of the target
casting wheel in real
time based on the distributed sensing array; establishing a damage accumulation calculation model by taking a loading parameter of the dynamic
load spectrum as an additional correlation condition, and calculating an equivalent
fatigue damage accumulation value based on the dynamic
strain response; when the equivalent
fatigue damage accumulated value reaches a preset damage threshold value, it is judged that the target cast wheel reaches the fatigue life end point, and the damage
evolution rule in the acceleration test is kept consistent with the damage mechanism of the actual operation working condition. According to the invention, the problems of multi-axis load
simulation distortion, incomplete damage monitoring, low service life prediction precision and the like in traditional fatigue detection are effectively solved.