Full-automatic ejector pin waste cleaning equipment
Through the design of fully automatic thimble waste cleaning equipment, the automatic separation of printed products and waste edges is achieved using waste cleaning conveyor belts and automated conveyor mechanisms, solving the problems of low efficiency and insufficient thimble strength in the existing technology, and improving production efficiency and product quality .
Patent Information
- Application Number
- CN202422609715.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing printing product waste cleaning machine needs to be manually operated, resulting in inefficiency, and insufficient strength of the thimble leads to deformation and indentation of the printed product, affecting product quality.
A fully automatic thimble cleaning equipment is designed, including a waste cleaning conveyor belt, an upper thimble mechanism and a lower thimble mechanism. Through automatic stacking and conveying mechanism, the printed products and waste edges are automatically separated and removed, and a thinner radius is used to Reduce the risk of indentation on printed products.
It realizes fully automatic waste cleaning of printed products, improves production efficiency, reduces labor intensity, and effectively avoids deformation and indentation of printed products, improving product quality.
Smart Images

Figure CN222178002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste cleaning equipment, in particular to a full-automatic ejector waste cleaning equipment. Background Art
[0002] The cleaning of waste edges of printed products in the printing and packaging industries is called waste stripping, which is a necessary procedure for the trimming and forming processes of printed products. The emergence of waste stripping machines has replaced manual hammer waste stripping, which not only reduces labor intensity but also improves work efficiency.
[0003] In the current waste stripping machines for printed products, most of them require workers to manually place the printed products into the waste stripping machines, separate the printed products from the waste edges through ejectors, and after separation, workers need to manually take out the separated printed products and put them back into the printed products to be stripped. This method greatly reduces the work efficiency. The existing printed products have a thickness of 0.2-0.3mm, and in actual production, in order to save costs, generally only 2-3mm of waste edges are reserved after die-cutting of printed products. For the waste edges of this size, ejectors of corresponding sizes are required. However, since the outer diameter of the ejector is too thin, its strength is greatly reduced. If the printed products to be stripped are If the number is too large, the ejector pin will easily deform when lifting the printed product, and the ejector pin will need to exert greater force to eject all the waste edges when cleaning a large number of printed products, which will cause indentations on the upper and lower surfaces of the printed products and affect product quality. If the number of printed products to be cleaned is reduced, although the load on the ejector pin can be reduced, the frequency of paper feeding by the staff will be greatly increased, thereby reducing the cleaning efficiency and the labor intensity of the staff. In addition, since the thickness of the printed product is very small, the edge of the printed product will be deformed when the printed product is lifted by the ejector pin, resulting in the upper ejector pin being unable to press down the waste edge of the printed product, thereby affecting the cleaning work of the printed product. Utility Model Content
[0004] The technical problem to be solved by the embodiment of the utility model is to provide a fully automatic ejector waste cleaning device to realize automatic waste cleaning work, with a fast waste cleaning speed and improved production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model discloses a fully automatic ejector waste cleaning device, including a waste cleaning conveyor belt, an upper ejector mechanism, and a lower ejector mechanism. The upper ejector mechanism can be raised and lowered above the waste cleaning conveyor belt, and the lower ejector mechanism can be raised and lowered below the waste cleaning conveyor belt. The upper surface array of the waste cleaning conveyor belt is provided with a plurality of through holes. When the upper ejector mechanism descends, it is used to press the waste edges of the printed products on the waste cleaning conveyor belt, and when the lower ejector mechanism rises, it is used to lift the printed products on the waste cleaning conveyor belt to separate the printed products from the waste edges. The printed products with the waste edges removed are sent out of the waste cleaning conveyor belt by the lower paper conveying mechanism, and the waste cleaning conveyor belt continues to move forward to send the waste edges into the waste frame, thereby realizing automatic separation of the printed products from the waste edges.
[0006] Furthermore, it also includes a lower paper conveying mechanism, which is slidably arranged at the end of the waste clearing conveyor belt, and is driven by a paper collection driving device to move in the direction of the waste clearing conveyor belt, so that the head end of the lower paper conveying mechanism extends into between the printed product and the waste edge to support the printed product, and the printed product is sent to the paper collection bracket through the lower paper conveying mechanism, so that the printed product with the waste edge removed can be sent out for stacking, which greatly improves work efficiency.
[0007] Furthermore, the lower paper conveying mechanism includes a paper receiving tray and a conveying strip, the paper receiving tray is slidably arranged on the unloading paper support frame, the conveying strip is tensioned on the paper receiving tray, and a plurality of paper supporting arms are arranged at intervals along the width direction at the front end of the paper receiving tray, so that the intervals formed between the plurality of paper supporting arms can avoid the ejector pins, thereby preventing the lower paper conveying mechanism from colliding with the ejectors of the upper ejector pin mechanism and the lower ejector pin mechanism, thereby improving the stability of paper collection.
[0008] Furthermore, a slot is provided at the front end of the paper support arm, a guide wheel is inserted in the slot, a transmission shaft is rotatably provided at the rear end of the paper support arm, and the conveying strips are tensioned between the guide wheel and the transmission shaft, so that the transmission shaft is used to drive a number of conveying strips to rotate, thereby transporting printed products with waste edges removed.
[0009] Furthermore, a paper stack bracket is arranged in front of the head end of the waste disposal conveyor belt, and a paper stack support plate is arranged on the paper stack bracket in a liftable manner for stacking printed products. A stacking mechanism is arranged on the paper stack bracket, and the stacking mechanism is used to lift up part of the top layer of printed products on the paper stack support plate.
[0010] Furthermore, a paper loading conveyor belt is slidably arranged between the paper stack bracket and the waste removal conveyor belt, and the paper loading conveyor belt is driven by a sliding drive device to receive the printed products picked up by the stacking mechanism and send the printed products onto the waste removal conveyor belt.
[0011] Furthermore, the stacking mechanism includes a claw and a clamping claw. A claw seat is provided on the paper stack bracket. The claw is rotatably arranged at the bottom of the claw seat. The clamping claw is a pair of claws arranged on both sides of the claw. The claw is driven by a paper driving device to swing and lift the edge of the top layer of printed products from the side, and the printed products lifted by the claw are clamped by the clamping claw, thereby realizing automatic stacking and transportation.
[0012] Furthermore, the upper ejector mechanism includes an upper ejector baffle and an upper ejector positioning plate. The upper ejector baffle can be raised and lowered above the waste stripping conveyor belt. The upper ejector positioning plate is slidably arranged on the bottom surface of the upper ejector baffle. A plurality of upper ejectors are inserted on the upper ejector positioning plate according to the shape of the waste edges of the printed products, so that when the upper ejector baffle is lowered, the plurality of upper ejectors respectively press the waste edges of the printed products on the waste stripping conveyor belt.
[0013] Furthermore, the lower ejector mechanism includes a lower ejector plate, which is levitationally arranged below the waste cleaning conveyor belt, and a lower ejector positioning plate is mounted above the lower ejector plate. A plurality of lower ejectors are inserted on the lower ejector positioning plate according to the shape of the printed product, so that when the lower ejector plate rises, the plurality of lower ejectors pass through the through holes of the waste cleaning conveyor belt to lift the printed product.
[0014] Furthermore, the paper feeding conveying mechanism also includes a paper feeding support rack, a paper feeding rotating rack is rotatably arranged on the paper feeding support rack, a paper receiving slide is slidably arranged on the paper feeding rotating rack, and the paper receiving support plate is fixedly arranged on the paper receiving slide, and the paper feeding rotating rack is driven by a flipping driving device to drive the paper receiving slide to flip up and down.
[0015] Furthermore, a paper baffle is movably provided above the end of the waste removal conveyor belt to limit the rear side of the printed product, and side baffles are also provided on both sides of the waste removal conveyor belt to limit the two sides of the printed product.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] (1) The utility model adopts a new design of the stacking mechanism, paper feeding conveyor belt and paper unloading conveyor mechanism, which can realize the fully automatic stacking and conveying of printed products and the fully automatic unloading of printed products with waste edges removed, without manual handling by staff, which greatly speeds up the waste removal speed, improves work efficiency, and reduces the labor intensity of staff. (2) The paper loading conveyor belt of the utility model can be connected and operated with the die-cutting equipment, so that the printed products can be directly sent to the waste removal conveyor belt through the paper loading conveyor belt after die-cutting, eliminating the step of stacking the printed products to be unloaded, thereby greatly speeding up the waste removal speed of the printed products, saving a lot of time and improving work efficiency. (3) In the utility model, a design of adding a plurality of air avoidance grooves on the paper receiving tray is adopted, so that when the paper receiving tray is extended into the waste removal platform, it can avoid the upper ejector pin and the lower ejector pin, and avoid collision with the upper ejector pin and the lower ejector pin. (4) The utility model adopts an ejector pin with a finer radius, which can adapt to printed products with smaller waste edges. The force required for ejection is smaller, and it is not easy to cause indentations on the surface of the printed product, effectively improving product quality and waste removal speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall structure of the paper stack bracket;
[0020] Figure 3 It is the overall structural schematic diagram of the stacking mechanism;
[0021] Figure 4 This is a schematic diagram of the overall structure of the waste removal platform;
[0022] Figure 5 This is a half-section diagram of the overall structure of the waste removal platform;
[0023] Figure 6 It is a schematic diagram of the overall structure of the lower paper conveying mechanism;
[0024] Figure 7 To show Figure 6 Schematic diagram of the structure of part A in . DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0026] Reference Figure 1As shown, a fully automatic ejector waste cleaning device comprises a waste cleaning conveyor belt 1, an upper ejector mechanism 2, a lower ejector mechanism 3, a lower paper conveying mechanism 4, and a waste cleaning platform 8. The waste cleaning conveyor belt 1 is arranged on the waste cleaning platform, the upper ejector mechanism 2 is movably arranged above the waste cleaning conveyor belt 1, and the lower ejector mechanism 3 is movably arranged below the waste cleaning conveyor belt 1. A paper stack bracket 5 is arranged in front of the head end of the waste cleaning conveyor belt 1, and a paper stack support plate 51 is movably arranged on the paper stack bracket 5. The staff stacks the printed products after die-cutting, and an upper paper conveyor belt 7 is slidably arranged between the paper stack bracket 5 and the waste cleaning conveyor belt 1, so that the upper paper conveyor belt 7 sends the printed products on the paper stack support plate 51 into the waste cleaning conveyor belt 1, and the lower paper conveying mechanism 4 is slidably arranged at the end of the waste cleaning conveyor belt 1, and a paper receiving bracket 9 is arranged at the end of the lower paper conveying mechanism 4 for receiving the printed products sent out by the lower paper conveying mechanism 4.
[0027] In this embodiment, transmission rods 52 are rotatably provided on both sides of the top of the paper stack bracket 5, and the ends of the transmission rods 52 are connected to the paper stack support plate 51 through chain transmission. A driving rod is rotatably provided between the transmission rods 52, and the ends of the driving rods and the ends of the transmission rods 52 are meshed with each other through bevel gears. A transmission drive device is fixedly installed on the paper stack bracket 5. In this embodiment, a servo motor is preferably used, and its output shaft is fixedly connected to the driving rod. By stacking the die-cut printed products on the paper stack support plate 51 to form a paper stack, the paper stack support plate 51 is linked to rise through the transmission drive device. A stacking mechanism 6 is provided on the paper stack bracket 5, so that the stacking mechanism 6 can lift up part of the printed products on the top layer of the paper stack support plate 51, and cooperate with the upper paper conveyor belt 7 to stack and transport the printed products.
[0028] Specifically, the stacking mechanism 6 includes a pushing claw 61 and a clamping claw 62. A paper pushing mounting plate 63 is arranged above the head end of the upper paper conveyor belt 7. Both ends of the paper pushing mounting plate 63 are respectively fixedly provided with guide shafts. The paper stack bracket 5 has a guide shaft sleeve that cooperates with the guide shaft for alignment. A telescopic driving device 64 is fixedly installed on the paper stack bracket 5. In this embodiment, the telescopic driving device 64 preferably adopts a cylinder, and its telescopic end is fixedly connected to the middle part of the paper pushing mounting plate 63. A lifting driving device 65 is fixedly installed in the middle part of the paper pushing mounting plate 63. A paper pushing mounting seat 66 is fixedly installed on the lifting driving device 65. A pushing claw seat 611 is arranged on the paper stack bracket 5. The pushing claw seat 611 is fixedly arranged in the middle part of the paper pushing mounting seat 66. The pushing claw 61 is rotatably arranged at the bottom of the pushing claw seat 611. In this embodiment, the lifting driving device 65 preferably adopts a slide cylinder so that the pushing claw 61 is lifted and lowered by the lifting driving device 65, and a pushing driving device 65 is hinged on the pushing claw seat 611. The driving device 67 is a miniature cylinder, and the telescopic end of the driving device 67 is hinged to the claw 61. The claw seat 611 is driven to move toward the printed product through the telescopic driving device 64, so that the claw seat 611 is against the edge of the printed product, so that the claw 61 is driven by the driving device 67 to swing and lift the top layer of the printed product. The clamping claws 62 are a pair and are arranged on both sides of the claw 61. The two ends of the paper-pushing mounting seat 66 are fixedly provided with clamping claw driving devices 68. In this embodiment, the clamping claws 62 are preferably pneumatic fingers. The clamping claw driving device 68 is preferably a slide cylinder, so that the clamping claw driving device 68 drives the clamping claws 62 to move toward the printed product, so that the printed product lifted by the claw 61 is clamped by the clamping claws 62, and the lifting driving device 65 drives the paper-pushing mounting seat 66 to rise and lift the lifted printed product, so that a gap is formed between the uppermost printed product and the lowermost printed product.
[0029] A pair of linear guide rails are fixedly installed on the paper stack bracket 5, and both sides of the upper paper conveyor belt 7 slide with the linear guide rails, and a sliding drive device 71 is fixedly installed on the paper stack bracket 5. In this embodiment, the sliding drive device 71 preferably adopts an electric cylinder, and its telescopic end is fixedly connected to the upper paper conveyor belt 7 so that the upper paper conveyor belt 71 can be driven to slide horizontally through the sliding drive device 71.
[0030] Reference Figure 1-Figure 3As shown, during specific operation, the transmission drive device drives the paper stack support plate 51 to drive the printed product to rise to a specified height, and then the telescopic drive device 64 drives the claw seat 611 to move toward the printed product, so that the claw seat 611 abuts against the edge of the printed product, and then the telescopic end of the toggle drive device 67 extends to drive the claw 61 to swing upward, so that the claw 61 lifts the edge of the topmost part of the printed product from the side, and then the clamping claw drive device 68 drives the clamping claw 62 to move toward the printed product, so that the clamping claw 62 clamps the printed product lifted by the claw 61, and then the lifting drive device 65 drives the paper lifting mounting seat 66 to drive the clamping claw 62 to rise A certain height is reached, thereby lifting the edge of the printed product, and finally the sliding drive device 71 drives the upper paper conveyor belt 7 to slide in the direction of the printed product and insert it into the gap between the lifted printed product and the lower printed product, so as to lift the lifted printed product through the upper paper conveyor belt 7, and then the sliding drive device 71 drives the upper paper conveyor belt 7 to slide in the direction of the waste cleaning conveyor belt 1, and the printed product is sent to the waste cleaning conveyor belt 1 for waste cleaning through the upper paper conveyor belt 7, and then the upper paper conveyor belt 7 continues to transport the next printed product, and the following cyclic action is performed to realize the automatic transportation of printed products, thereby speeding up the waste cleaning speed and improving production efficiency.
[0031] In another embodiment, the paper feeding conveyor belt 7 in this embodiment can be connected with the die-cutting equipment. The die-cutting equipment is a prior art technology and will not be repeated here. After the die-cutting equipment die-cuts the printed product, the die-cutting printed product is directly sent to the waste conveyor belt 1 through the paper feeding conveyor belt 7, eliminating the step of stacking the printed products to be disposed of, thereby greatly speeding up the waste disposal speed of the printed products, saving a lot of time and improving work efficiency.
[0032] The two ends of the waste stripping platform 8 in this embodiment are respectively provided with active rollers 81 for rotation, and a driven roller 82 is provided above the active roller 81 and is rotatably connected to the waste stripping platform 8. The two ends of the waste stripping conveyor belt 1 are respectively fixedly connected to the active roller 81 around the driven roller 82, and a pair of rotating driving devices are fixedly installed on the waste stripping platform 8. In this embodiment, the rotating driving device preferably adopts a servo motor, and its output shaft is connected to the active roller 81 through a synchronous belt transmission, so that the active roller 81 is driven by the rotating driving device to drive the waste stripping conveyor belt 1 to reciprocate, and the end of the active roller 81 is provided with a baffle 811, so that the baffle 811 is used to limit the two sides of the waste stripping conveyor belt 1 to prevent the waste stripping conveyor belt from running off, so that the active rollers 81 are independently driven by the rotating driving device to realize the reciprocating motion of the waste stripping conveyor belt 1, so that the waste stripping conveyor belt 1 is continuously taken over by the waste stripping conveyor belt 1. The printed products are moved between the upper ejector mechanism 2 and the lower ejector mechanism 3 under the transmission of the waste stripping conveyor belt 1 to perform waste stripping work.
[0033] Reference Figure 4As shown, further, a waste cleaning upper mold mounting frame 83 is slidably arranged above the waste cleaning platform 8, guide rails are arranged on both sides of the waste cleaning platform 8, the waste cleaning upper mold mounting frame 83 slides with the guide rails, and a sliding linear module 84 is arranged on the waste cleaning platform 8. In this embodiment, the sliding linear module 84 is composed of a servo motor and a screw rod, so that the waste cleaning upper mold mounting frame 83 is driven to slide by the sliding linear module 84.
[0034] Reference Figure 1 , Figure 4 As shown, the upper ejector mechanism 2 includes an upper ejector baffle 21, an upper ejector positioning plate 22, and an upper ejector plate 23. The upper ejector baffle 21 can be lifted and lowered above the waste stripping conveyor belt 1. A pair of upper ejector mounting plates 831 are fixedly arranged on the waste stripping upper mold mounting frame 83. A downward pressure driving device 832 is fixedly installed on the upper ejector mounting plate 831. In this embodiment, the downward pressure driving device 832 preferably adopts an electric cylinder, and its telescopic end is fixedly connected to the upper ejector baffle 21, and the upper ejector baffle 21 has a pair of first Guide rod, both ends of the upper ejector mounting plate 831 are provided with first guide sleeves which cooperate with the first guide rod for guiding, and both sides of the bottom surface of the upper ejector baffle 21 are provided with slide grooves which cooperate with both sides of the upper ejector positioning plate 22 for sliding, so that the upper ejector positioning plate 22 is slidably arranged on the bottom surface of the upper ejector baffle 21, and a slide rod is fixedly arranged at the diagonal position of the bottom surface of the upper ejector positioning plate 22, and the diagonal positions of the upper ejector plate 23 are respectively slidably cooperated with the slide rod, and the lower part of the slide rod is provided with a stop block, so that the stop block cooperates with the upper ejector plate 23 for stopping (such as Figure 5 As shown in the figure, a plurality of upper ejectors are installed on the upper ejector positioning plate 22 according to the shape of the waste edge of the printed product. In this embodiment, the diameter of the upper ejector is 2-3 mm, and a plurality of needle holes are arranged in a matrix on the upper ejector plate 23, so that the upper ejectors are driven down by the downward pressure driving device 832, so that the upper ejectors can press the waste edges of the printed products on the waste cleaning conveyor belt 1 respectively.
[0035] Reference Figure 4 , Figure 5As shown, further, the lower ejector mechanism 3 includes a lower ejector plate 31, which is escalably arranged below the waste removal conveyor belt 1, a pair of lower ejector mounting plates are fixedly arranged on the waste removal platform 8, and an upper pressure driving device is fixedly installed on the upper ejector mounting plate. In this embodiment, the upper pressure driving device preferably adopts a cylinder, and its telescopic end is fixedly connected to the lower ejector plate 31, and a pair of second guide rods are provided on both sides of the lower ejector plate 31, and second guide sleeves cooperating with the second guide rods are provided at both ends of the lower ejector mounting plate. A lower ejector positioning plate 32 is mounted above the lower ejector plate 31, and a plurality of lower ejectors are inserted on the lower ejector plate 31 according to the shape of the printed product. The top surface array of the waste stripping platform 8 is provided with a plurality of pinholes for the lower ejectors to pass through, and the upper surface array of the waste stripping conveyor belt 1 is provided with through holes 11 corresponding to the pinholes. Therefore, the lower ejectors are driven to rise by the upper pressure driving device, so that the plurality of lower ejectors pass through the through holes 11 of the waste stripping conveyor belt 1 to lift the printed product, thereby cooperating with the upper ejectors to separate the printed product from the waste edge.
[0036] Specifically, in this embodiment, the paper stack is formed by stacking a number of printed products, and the thickness of each printed product is 0.1-0.3mm, and the width of the waste edge of the printed product is about 2-3mm, which can greatly save production costs. However, in this embodiment, the thickness of the printed product and the width of the waste edge are very thin, so the number of printed products to be picked up each time is preferably about 25, so that the claw 61 can better pick up the printed product, and at the same time, it can also greatly reduce the force on the lower ejector pin, and the outer diameter of the upper and lower ejector pins in this embodiment is 2-3mm, which can adapt to printed products with smaller waste edges, so the force required for the lower ejector pin to rise and lift the printed product is smaller, thereby achieving rapid separation of the printed product and the waste edge, and it is not easy to cause indentations on the surface of the printed product, effectively improving product quality, and speeding up the waste removal speed.
[0037] In this embodiment, a paper stopper is provided above the end of the waste cleaning conveyor belt 1 so as to be liftable, a paper stopper mounting seat is provided below the rear end of the waste cleaning upper mold mounting frame 83, third guide rods are fixedly provided on both ends of the paper stopper mounting seat, a third guide sleeve for guiding and cooperating with the third guide rod is provided on the waste cleaning upper mold mounting frame 83, and a paper stopper lifting drive device is fixedly provided on the waste cleaning upper mold mounting frame. The paper stopper lifting drive device preferably adopts a cylinder, and its telescopic end is fixedly connected to the paper stopper mounting seat, and paper stopper driving devices are fixedly installed on both ends of the paper stopper mounting seat. The paper stopper driving device preferably adopts an electric cylinder, and its telescopic end is fixedly connected to the paper stopper. When the waste is cleaned, the paper stopper lifting drive device drives the paper stopper to move upward and downward. The paper baffle descends, and the paper baffle driving device drives the paper baffle to move in the direction of the printed product so that the paper baffle can limit the rear side of the printed product. Side baffles are also arranged on both sides of the waste removal conveyor belt 1, and a side plate driving device is fixedly installed on the waste removal platform. The side plate driving device adopts an electric cylinder to drive the side baffles to limit the two sides of the printed product through the side plate driving device, thereby realizing the positioning of the printed product, and the paper baffle driving device and the side plate driving device can adjust the telescopic distance of the paper baffle and the side baffle according to the width of the printed product, so as to position the printed products of different sizes, so as to ensure that the upper ejector pin can accurately press the waste edge of the printed product.
[0038] The specific work is that after the upper paper conveyor belt 7 sends the printed product into the waste cleaning conveyor belt 1, the paper stop lifting drive device drives the paper stopper to descend, and at the same time, the paper stop drive device drives the paper stopper to extend, so that the waste cleaning conveyor belt conveys the printed product to between the upper ejector mechanism 2 and the lower ejector mechanism 3 and uses the paper stopper to limit the rear end of the printed product, and at the same time, the side plate drive device drives the side plate to extend to limit the two sides of the printed product to ensure the accurate position of the printed product, and then the downward pressure drive device 832 drives the upper ejector to descend and press the waste edge of the printed product, and at the same time, the downward pressure drive device drives the lower ejector to rise to lift the printed product, and then the paper stopper and the side plate are reset, thereby realizing the automatic separation of the printed product and the waste edge.
[0039] Preferably, connecting slide rails that slide with the upper ejector positioning plate 22 are fixedly arranged on both sides of the rear end of the waste cleaning upper mold mounting frame 83, and a positioning monitoring module is arranged at the end of the connecting guide rail. In this embodiment, the positioning monitoring module preferably adopts an infrared sensor to detect the position of the upper ejector positioning plate 22.
[0040] Reference Figure 1 , Figure 6As shown, the paper feeding mechanism 4 includes a paper receiving tray 41, a conveying strip 42, and a paper feeding support 43. The paper feeding support 43 is arranged between the waste cleaning platform 8 and the paper receiving tray 9. A paper feeding rotating frame 44 is rotatably arranged on the paper feeding support 43, and a paper receiving slide 45 is slidably arranged on the paper feeding rotating frame 44. The paper receiving tray 41 is fixedly arranged on the paper receiving slide 45, the conveying strip 42 is stretched on the paper receiving tray 41, and a plurality of paper supporting arms 411 are arranged at intervals at the front end of the paper receiving tray 41 along the width direction.
[0041] Combination Figure 7 As shown, further, a slot 412 is provided at the head end of the paper supporting arm 411, and a guide wheel 413 is inserted in the slot 412. A transmission shaft is rotatably provided at the rear end of the paper supporting arm 411, and the end of the transmission shaft is rotatably connected to the paper receiving slide 45. A material unloading drive device is fixedly installed on the side of the paper receiving slide 45. In this embodiment, a servo motor is preferably used, and its output shaft is transmission-connected to the transmission shaft, so that the conveying bar 42 is driven to rotate through the material unloading drive device, and the conveying bar 42 is tensioned between the guide wheel 413 and the transmission shaft, and a paper unloading conveyor belt 46 is provided at the rear end of the paper receiving slide 45, and a paper unloading drive device is fixedly installed on the unloading rotating frame 44. In this embodiment, the paper receiving drive device preferably adopts an electric cylinder, and its telescopic end is fixedly connected to the paper receiving slide 45, so that the paper receiving slide 45 is driven by the paper receiving drive device to drive the conveying bar 42 and the paper unloading conveyor belt 46 to slide horizontally.
[0042] In this embodiment, the distance between the paper supporting arms 411 is slightly larger than the outer diameters of the upper and lower ejector pins, so that when the paper receiving tray 41 enters the waste clearing conveyor belt 1, the paper receiving tray 41 can avoid the upper and lower ejector pins to prevent the paper receiving tray 41 from colliding with them and affecting the paper receiving work.
[0043] In this embodiment, the structure of the paper receiving bracket 9 is the same as that of the paper stack bracket 5, which will not be repeated here, so that the lower paper conveyor belt 46 can send the printed products with the waste edges removed into the paper receiving bracket 9 for stacking, thereby realizing automatic paper collection and stacking of printed products, reducing the labor intensity of the staff and greatly improving work efficiency.
[0044] In addition, in the present embodiment, a waste frame is placed below the waste stripping conveyor belt 1 and the lower paper conveying mechanism 4 to receive the waste edges sent out by the waste stripping conveyor belt 1, and the height of the paper receiving tray 41 in the present embodiment is slightly higher than the waste stripping conveyor belt 1, so that a waste stripping gap is formed between the end of the waste stripping conveyor belt 1 and the paper receiving tray 41, so that the waste edges fall into the waste frame from the waste stripping gap under the transmission of the waste stripping conveyor belt 1.
[0045] Reference Figure 4-Figure 7As shown, during specific operation, when the lower ejector lifts up the printed product and separates it from the waste edge, a gap is formed between the printed product and the waste edge, and the paper receiving drive device drives the paper receiving slide 45 to move toward the direction of the waste stripping conveyor belt 1, so that the plurality of paper supporting arms 411 on the paper receiving tray 41 extend into the gap between the printed product and the waste edge, and at the same time, the gap between the plurality of paper supporting arms 411 avoids the upper ejector and the lower ejector, and then the upper ejector and the lower ejector are reset, so that the plurality of paper supporting arms 411 support the printed product, while the waste edge remains on the waste stripping conveyor belt 1, and then the paper receiving drive device drives the paper receiving slide 45 to move toward the direction of the paper receiving bracket 9, and at the same time, the rotary drive device drives the waste stripping conveyor belt 1 forward toward the end direction, and the waste edge is sent into the waste frame under the transmission of the waste stripping conveyor belt 1, and the unloading drive device links the conveying bar 42 to rotate and send the printed product after the waste edge is removed to the lower paper conveyor belt, so that the lower paper conveyor belt sends the printed product to the paper receiving bracket 9 for stacking.
[0046] Reference Figure 6 As shown, further, a flipping drive device 441 is hinged on the head end of the unloading paper support 43. In this embodiment, the flipping drive device 441 preferably adopts a cylinder, and its telescopic end is hinged to the unloading rotating frame 44. Each time a different printed product is replaced, the upper ejector of the upper ejector mechanism 2 and the lower ejector of the lower ejector mechanism need to be rearranged. Therefore, the unloading rotating frame 44 is driven to flip upward by the flipping drive device, so that a pedestrian passage is formed between the waste conveyor belt 1 and the unloading paper support 43, providing space for the staff to adjust the upper ejector.
[0047] When the upper ejector pin needs to be adjusted, the sliding linear module drives the waste cleaning upper die mounting frame 83 to move to the head end of the waste cleaning platform 8, and the downward pressure driving device 832 drives the upper ejector baffle 21 to descend until the positioning monitoring module detects the upper ejector positioning plate 22, and then the downward pressure driving device 832 stops. The staff pulls the upper ejector positioning plate 22 out of the upper ejector baffle 21 and pushes the two sides of the upper ejector positioning plate 22 onto the connecting slide rails. Then the staff places the single printed product to be cleaned on the upper ejector positioning plate 22. , by passing the positioning pin through the printed product and inserting it on the upper ejector positioning plate 22, the printed product is fixed to avoid deviation that affects the installation accuracy of the upper ejector. Then the staff will tear off the waste edge of the printed product, and then insert several upper ejectors along the contour of the printed product on the upper ejector positioning plate 22, so that the upper ejectors can accurately and evenly press the waste edge of the printed product when pressed down. After the upper ejectors are installed, the staff will push the upper ejector positioning plate 22 into the upper ejector baffle 21 to achieve the installation of the upper ejectors.
[0048] When it is necessary to replace other printed products, the staff will hold a magnet and place it on the top of the upper ejector pins so that the magnet can attract several upper ejector pins, so as to quickly pull out several upper ejector pins from the upper ejector pin positioning plate 22. After all the upper ejector pins are taken out, the staff will take out the positioning pins on the printed product and replace it with printed products of other products. The above-mentioned needle installation operation is repeated to complete the replacement of the printed product.
[0049] Of course, the above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They cannot be used to limit the protection scope of the utility model. Any modifications made according to the spirit of the main technical scheme of the utility model should be included in the protection scope of the utility model.
Claims
1. A fully automatic ejector waste removal device, characterized in that: The invention comprises a waste stripping conveyor belt (1), an upper ejector mechanism (2), and a lower ejector mechanism (3); the upper ejector mechanism (2) is movably arranged above the waste stripping conveyor belt (1); the lower ejector mechanism (3) is movably arranged below the waste stripping conveyor belt (1); a plurality of through holes (11) are arranged in an array on the upper surface of the waste stripping conveyor belt (1); the upper ejector mechanism (2) is arranged corresponding to the waste edges of the printed products on the waste stripping conveyor belt (1); and the lower ejector mechanism (3) is arranged corresponding to the printed products on the waste stripping conveyor belt (1), so that the printed products are separated from the waste edges; the printed products with the waste edges removed are sent out of the waste stripping conveyor belt (1) through a lower paper conveying mechanism (4); and the waste stripping conveyor belt (1) continues to move forward to send the waste edges into a waste material frame.
2. The fully automatic ejector waste removal equipment according to claim 1 is characterized in that: The invention also comprises a lower paper conveying mechanism (4), the lower paper conveying mechanism (4) being slidably arranged at the end of the waste removal conveyor belt (1), and the lower paper conveying mechanism (4) being driven by a paper receiving driving device to move in the direction of the waste removal conveyor belt (1), so that the head end of the lower paper conveying mechanism (4) extends between the printed product and the waste edge to support the printed product, and the printed product is delivered to the paper receiving bracket (9) through the lower paper conveying mechanism (4).
3. The fully automatic ejector waste removal equipment according to claim 2 is characterized in that: The lower paper conveying mechanism (4) comprises a paper receiving tray (41) and a conveying bar (42); the paper receiving tray (41) is slidably arranged on a lower paper support frame (43); the conveying bar (42) is tensioned on the paper receiving tray (41); and a plurality of paper supporting arms (411) are arranged at intervals at the front end of the paper receiving tray (41) along the width direction.
4. The fully automatic ejector waste removal device according to claim 3 is characterized in that: A slot (412) is provided at the front end of the paper supporting arm (411), a guide wheel (413) is inserted into the slot (412), a transmission shaft is rotatably provided at the rear end of the paper supporting arm (411), and the conveying bar (42) is tensioned between the guide wheel and the transmission shaft.
5. The fully automatic ejector waste removal device according to claim 1 is characterized in that: A paper stack bracket (5) is arranged in front of the head end of the waste removal conveyor belt (1); a paper stack support plate (51) is movably arranged on the paper stack bracket (5) for stacking printed products; a stacking mechanism (6) is arranged on the paper stack bracket (5); the stacking mechanism (6) is used to lift up the topmost portion of printed products on the paper stack support plate (51).
6. The fully automatic ejector waste removal device according to claim 5 is characterized in that: A paper loading conveyor belt (7) is slidably arranged between the paper stack bracket (5) and the waste removal conveyor belt (1), and the paper loading conveyor belt (7) is driven by a sliding drive device (71) to receive the printed products picked up by the stacking mechanism (6) and to deliver the printed products onto the waste removal conveyor belt (1).
7. The fully automatic ejector waste removal device according to claim 5 is characterized in that: The stacking mechanism (6) comprises a pusher claw (61) and a clamping claw (62). The paper stacking bracket (5) is provided with a pusher claw seat (611). The pusher claw (61) is rotatably arranged at the bottom of the pusher claw seat (611). The clamping claw (62) is a pair of claws arranged on both sides of the pusher claw (61). The pusher claw (61) is driven by a paper pushing driving device to swing and lift the edge of the topmost part of the printed product from the side, and the printed product lifted by the pusher claw (61) is clamped by the clamping claw (62).
8. The fully automatic ejector waste removal device according to claim 1 is characterized in that: The upper ejector mechanism (2) comprises an upper ejector baffle (21) and an upper ejector positioning plate (22); the upper ejector baffle (21) is movably arranged above the waste stripping conveyor belt (1); the upper ejector positioning plate (22) is slidably arranged on the bottom surface of the upper ejector baffle (21); a plurality of upper ejectors are inserted on the upper ejector positioning plate (22) according to the shape of the waste edge of the printed product, so that when the upper ejector baffle (21) is lowered, the plurality of upper ejectors respectively press the waste edge of the printed product on the waste stripping conveyor belt (1).
9. The fully automatic ejector waste removal device according to claim 1 is characterized in that: The lower ejector mechanism (3) comprises a lower ejector plate (31), the lower ejector plate (31) being movably arranged below the waste stripping conveyor belt (1), a lower ejector positioning plate (32) being arranged above the lower ejector plate (31), a plurality of lower ejectors being inserted into the lower ejector positioning plate (32) according to the shape of the printed product, so that when the lower ejector plate (31) is raised, the plurality of lower ejectors pass through the through holes (11) of the waste stripping conveyor belt (1) to lift up the printed product.
10. The fully automatic ejector waste removal device according to claim 1, characterized in that: A paper baffle is provided above the end of the waste removal conveyor belt (1) in a liftable manner to limit the rear side of the printed product. Side baffles are also provided on both sides of the waste removal conveyor belt (1) to limit the two sides of the printed product.
Citation Information
Cited By
Waste cleaning equipment and conveying method
CN120921465A
A waste removal apparatus and method of conveying
CN120921465B
