Electronic grain counting machine

Abstract

The utility model discloses an electronic grain counting machine which comprises a feeding hopper, a feeder is arranged on one side of the feeding hopper, and a counting device is arranged on the side, away from the feeding hopper, of the feeder. The counting device comprises a shell, a counting photoelectric part, a discharging end, a channel and a gate; and a plurality of channels are arranged in the shell. The utility model relates to the technical field of electronic particle counting machines, and the electronic particle counting machine can accurately count and discharge countable particle materials, divides products into a plurality of channels for respective counting, avoids the problem of inaccurate photoelectric counting caused by excessive discharge, and improves the production efficiency by automatically counting and filling the products. The full-automatic filling machine has the advantages that labor productivity is greatly improved, artificial pollution caused by manual counting and filling in the past is avoided, and the full-automatic filling machine can be independently used and can form a linkage production line with a bottle unscrambler, a paper plugging machine, a dryer plugging machine, a cap screwing machine, a sealing machine, a labeling machine and other corollary equipment.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic grain counting machines, in particular to an electronic grain counting machine. Background Art

[0002] In the production process of medicines and chemicals, particle counting is required for the packaging of granular products. Manual counting is prone to product contamination and inaccurate counting. Traditional electronic particle counting machines have limited photoelectric response time and excessive single feeding can easily lead to inaccurate counting and packaging quantity errors. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides an electronic grain counting machine, which solves the problem that, due to the limited photoelectric response time, too much material is easily fed at a time, which may cause inaccurate counting and packaging quantity errors in traditional electronic grain counting machines.

[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: an electronic grain counting machine, including a feed hopper, a loader is arranged on one side of the feed hopper, and a counting device is arranged on the side of the loader away from the feed hopper; the counting device includes a shell, a counting photoelectric, a discharge end, a channel and a gate; a plurality of channels are arranged inside the shell, a counting photoelectric installed inside the shell is arranged on the front of the channel, a discharge end is installed at the bottom of the shell, and a gate is installed at the lower part of the channel.

[0005] Preferably, the loader includes a primary vibration plate, a secondary vibration plate and a tertiary vibration plate; the primary vibration plate, the secondary vibration plate and the tertiary vibration plate are arranged in sequence between the feed hopper and the outer shell, and the end of the tertiary vibration plate is arranged corresponding to the top of the channel.

[0006] Preferably, a door panel is provided on one side of the feed hopper close to the loader.

[0007] Preferably, the door panel is inserted into the opening of the feed hopper and is slidingly engaged with the feed hopper. An adjusting rod is provided on the front side of the door panel. Both sides of the outer wall of the adjusting rod are rotatably connected with supports, and the supports are fixed to the surface of the feed hopper. Both sides of the outer wall of the adjusting rod are fixedly connected with gears, and the back side of the gear is meshingly connected with a rack fixed to the surface of the door panel.

[0008] Preferably, a locking bolt is provided on the front side of the door panel, the locking bolt passes through the door panel and is movably connected to the door panel, and the locking bolt is threadedly connected to the feed hopper.

[0009] Beneficial Effects

[0010] The utility model provides an electronic grain counting machine. It has the following beneficial effects: the electronic grain counting machine can accurately count and discharge countable granular materials, including but not limited to tablets, capsules, candies, soybeans, etc., through the cooperation between counting photoelectric, feeder, channel and gate, and divide the products into multiple channels for separate counting, avoiding the problem of inaccurate counting of counting photoelectric due to excessive discharge, greatly improving labor productivity through automatic counting and filling of products, avoiding artificial pollution caused by manual counting and filling in the past, the machine can be used independently, and can also form a linkage production line with other supporting equipment such as bottle unscrambler, paper plugging machine, dryer plugging machine, capping machine, sealing, labeling machine, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 for Figure 1 Schematic diagram of the internal structure of the middle shell;

[0013] Figure 3 for Figure 1 Schematic diagram of the structure of the middle feed hopper, door panel and adjustment rod.

[0014] In the figure: 1. feed hopper, 2. first-stage vibration plate, 3. second-stage vibration plate, 4. third-stage vibration plate, 5. counting photoelectric, 6. housing, 7. discharge end, 8. channel, 9. gate, 10. door panel, 11. adjusting rod, 12. support, 13. gear, 14. rack, 15. locking bolt. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0017] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.

[0018] Traditional electronic counting machines have limited photoelectric response time, so excessive feeding at a time can easily lead to inaccurate counting and packaging quantity errors.

[0019] In view of this, the utility model provides an electronic grain counting machine, which can accurately count and discharge countable granular materials, including but not limited to tablets, capsules, candies, soybeans, etc., through the cooperation between counting photoelectric, feeder, channel and gate. Through the automatic counting and filling of products, the labor productivity is greatly improved, and the human pollution caused by manual counting and filling in the past is avoided. The machine can be used independently, and can also form a linkage production line with other supporting equipment such as bottle unscrambler, paper plugging machine, dryer plugging machine, capping machine, sealing, labeling machine, etc.

[0020] Depend on Figure 1-3 It can be seen that an electronic grain counting machine in this case includes a feed hopper 1, a loader is provided on one side of the feed hopper 1, and a counting device is provided on the side of the loader away from the feed hopper 1; the counting device includes a shell 6, a counting photoelectric 5, a discharge end 7, a channel 8 and a gate 9; a plurality of channels 8 are provided inside the shell 6, a counting photoelectric 5 installed inside the shell 6 is provided on the front of the channel 8, a discharge end 7 is installed at the bottom of the shell 6, and a gate 9 is installed at the lower part of the channel 8.

[0021] In the specific implementation process, it is worth pointing out that the feed hopper 1 is used as a storage device for countable granular materials, including but not limited to tablets, capsules, candies, soybeans, etc. The materials discharged from the feed hopper 1 can enter the channel 8 inside the shell 6 through the conveyance of the feeder. For example, tablets or capsules are put into the feed hopper 1, and the tablets inside the channel 8 are counted by the counting photoelectric 5. Specifically, when each tablet passes through, the counting photoelectric 5 will generate a corresponding pulse signal, and this signal is sent to the computer for data processing in an accumulated manner, and the total number of pulses is compared with the set number of tablets per bottle. By comparison, the processing results are output to the gate 9 inside each channel 8 respectively, so as to decide which gate 9 of which channel 8 is opened or closed. When the gate 9 is opened, the tablets are loaded into the positioned bottle through the discharge end, which needs to be used in conjunction with the empty bottle conveying device. The tablets in the closed gate 9 wait to be loaded into the next bottle. Under the control of the empty bottle conveying device, the bottle filled with tablets is moved forward by the conveyor belt, and the next empty bottle is positioned under the discharge end 7 for tablet loading. Of course, different embodiments are produced when used in different fields and in conjunction with different equipment. This application document only provides one possible implementation method.

[0022] It is understandable that multiple feeders and counting devices can be provided according to the size of the feed hopper 1, which is beneficial for tablet canning and can realize the filling of tablets in two or more medicine bottles at the same time.

[0023] In one practicable manner, see Figure 1 and Figure 2 The feeder includes a primary vibration plate 2, a secondary vibration plate 3 and a tertiary vibration plate 4; the primary vibration plate 2, the secondary vibration plate 3 and the tertiary vibration plate 4 are arranged in sequence between the feed hopper 1 and the outer shell 6, and the end of the tertiary vibration plate 4 is arranged corresponding to the top of the channel 8.

[0024] In the specific implementation process, it is worth pointing out that the primary vibration plate 2, the secondary vibration plate 3 and the tertiary vibration plate 4 can be arranged in a wave shape, and the trough position corresponds to each channel 8, so as to ensure that the countable particulate material accurately enters the channel 8. In the process of particle canning, if there is no packaging can under the discharge end 7 at this time, the primary vibration plate 2, the secondary vibration plate 3 and the tertiary vibration plate 4 should all stop vibrating and close the gate 9. The design of the primary vibration plate 2, the secondary vibration plate 3 and the tertiary vibration plate 4 facilitates the spacing of materials and prevents accumulation.

[0025] In one practicable manner, see Figure 1 and Figure 3 A door panel 10 is provided on one side of the feed hopper 1 close to the loader.

[0026] In the specific implementation process, it is worth pointing out that the door panel 10 can control whether the feed hopper 1 discharges materials and the discharge speed.

[0027] Furthermore, the door panel 10 is inserted into the opening of the feed hopper 1 and is slidably engaged with the feed hopper 1. An adjusting rod 11 is provided on the front of the door panel 10. Both sides of the outer wall of the adjusting rod 11 are rotatably connected with supports 12. The supports 12 are fixedly connected to the surface of the feed hopper 1. Both sides of the outer wall of the adjusting rod 11 are fixedly connected with gears 13. The back side of the gear 13 is meshingly connected with a rack 14 fixedly connected to the surface of the door panel 10.

[0028] In the specific implementation process, it is worth pointing out that the adjusting rod 11 can be rotated to raise and lower the door panel 10 in cooperation with the gear 13 and the rack 14, thereby adjusting the size of the discharge port of the discharge hopper 1 and changing the discharge speed. The design is simple, effective and easy to operate.

[0029] Furthermore, a locking bolt 15 is provided on the front side of the door panel 10 . The locking bolt 15 passes through the door panel 10 and is movably connected to the door panel 10 . The locking bolt 15 is threadedly connected to the feed hopper 1 .

[0030] In the specific implementation process, it is worth pointing out that after the locking bolt 15 is tightened, the door panel 10 can be clamped and fixed.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0032] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electronic grain counting machine, comprising a feed hopper (1), characterized in that: A feeder is provided on one side of the feed hopper (1), and a counting device is provided on the side of the feeder away from the feed hopper (1); The counting device comprises a housing (6), a counting photoelectric device (5), a discharge end (7), a channel (8) and a gate (9); A plurality of channels (8) are arranged inside the shell (6), a counting photoelectric device (5) installed inside the shell (6) is arranged on the front of the channel (8), a discharge end (7) is installed at the bottom of the shell (6), and a gate (9) is installed at the bottom of the channel (8).

2. An electronic counting machine according to claim 1, characterized in that: The feeder comprises a primary vibration plate (2), a secondary vibration plate (3) and a tertiary vibration plate (4); The primary vibration plate (2), the secondary vibration plate (3) and the tertiary vibration plate (4) are arranged in sequence between the feed hopper (1) and the outer shell (6), and the end of the tertiary vibration plate (4) is arranged corresponding to the top of the channel (8).

3. The electronic counting machine according to claim 1, characterized in that: A door panel (10) is provided on one side of the feed hopper (1) close to the feeder.

4. An electronic counting machine according to claim 3, characterized in that: The door panel (10) is inserted into the opening of the feed hopper (1) and is slidably engaged with the feed hopper (1). An adjusting rod (11) is provided on the front of the door panel (10). Both sides of the outer wall of the adjusting rod (11) are rotatably connected to supports (12). The supports (12) are fixed to the surface of the feed hopper (1). Both sides of the outer wall of the adjusting rod (11) are fixedly connected to gears (13). The back of the gear (13) is meshingly connected to a rack (14) fixed to the surface of the door panel (10).

5. An electronic counting machine according to claim 4, characterized in that: A locking bolt (15) is provided on the front side of the door panel (10); the locking bolt (15) penetrates the door panel (10) and is movably connected to the door panel (10); the locking bolt (15) is threadedly connected to the feed hopper (1).

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