Adjustable TIG welding gun support
By designing an adjustable TIG welding gun bracket, the problem of the inability to position the welding wire position and angle is solved, the straightness and welding quality of the weld are improved, and interference during welding is avoided, and production efficiency is improved.
Patent Information
- Application Number
- CN202420491293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In the existing TIG welding technology, the position and angle of the welding wire cannot be positioned, resulting in uneven welding seams and the welding quality cannot be guaranteed, and the welding gun is prone to touch the workpiece when moving in a straight line, affecting production efficiency.
An adjustable TIG welding gun bracket is designed, including two columns, guide rods, upper and lower lifting mechanisms, an adjustable angle connecting rod and wire feeding clamping member. Through the cooperation of these components, the welding gun can rotate in the Y-axis direction to avoid contact with the workpiece, and realize the positioning and stable supply of the welding wire through the up and down lifting mechanism and the wire feeding clamping member.
The positioning and angle stability of the welding wire is achieved, the straightness of the weld is improved, interference during welding is avoided, production efficiency is improved, and welding quality is ensured.
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Figure CN222588357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an adjustable TIG welding gun bracket. Background Art
[0002] TIG welding refers to inert gas shielded arc welding using pure tungsten or activated tungsten (thoriated tungsten, cerium tungsten, zirconium tungsten, lanthanum tungsten) as a non-melting electrode. The arc between the tungsten electrode and the workpiece is used as a heat source to melt the added welding wire to form a weld. During the welding process, the tungsten electrode does not melt and only acts as an electrode.
[0003] When the TIG welding gun is working, the welding wire is fed through the wire wheel, the conductive nozzle conducts electricity, an arc is generated between the base material and the welding wire, the welding wire and the base material are melted, and the arc and the molten metal are protected by inert gas to perform welding. The existing welding method is that the welding gun is fixed with a bracket, and the worker holds the welding wire close to the welding gun by hand to perform welding. During the welding process, the position and angle of the welding wire cannot be positioned due to the hand-holding and it is easy to jitter, which affects the straightness of the weld and the welding quality cannot be guaranteed; and for welded parts with relatively complex structures and limited space and welded parts with right-angle structures, the welding gun will touch and interfere with the welded parts during the linear motion; for some workpieces with complex structures, such as welding corners of workpieces, the rotation angle of the welding gun needs to be continuously adjusted, which will lead to low production efficiency, so it is necessary to be able to quickly adjust the rotation angle of the welding gun. Utility Model Content
[0004] The utility model aims to solve the above defects and provides an adjustable TIG welding gun bracket.
[0005] In order to overcome the defects in the background technology, the technical solution adopted by the utility model to solve the technical problem is: an adjustable TIG welding gun bracket, comprising two columns, the columns are connected by a guide rod;
[0006] An up-and-down lifting mechanism is horizontally slidably arranged on the guide rod, the up-and-down lifting mechanism is connected to the mounting plate at the bottom of the guide cylinder so as to drive the guide cylinder to move up and down, a connecting rod with an adjustable rotation angle is rotatably arranged in the guide cylinder, and a clamping part 1 for clamping the welding gun is connected to the free end of the connecting rod;
[0007] The wire feeding clamping component is used to fix the wire feeding sleeve on the welding gun.
[0008] Further improvements include that the up and down lifting mechanism includes an L-shaped plate and a driving mechanism installed on the upper end of the L-shaped plate, the driving mechanism is connected to the lifting block to drive the lifting block to move up and down, a slider is slidably arranged on the guide rail installed on the inner wall of the L-shaped plate, the slider is installed on one side of the lifting block, and the other side of the lifting block is connected to the mounting plate.
[0009] Further improvements include that the back side of the L-shaped plate is connected to the sliding block, and a movable hole cooperating with the guide rod is opened in the sliding block to enable the sliding block to move axially on the guide rod, and a locking mechanism is provided on the sliding block to limit the axial movement of the sliding block on the guide rod.
[0010] A further improvement includes that the locking mechanism includes a locking rod, which is inserted into a locking hole provided on the sliding block, and a toothed portion 1 is formed on the end surface of the locking rod to engage with a toothed portion 2 axially arranged on the guide rod to lock the guide rod.
[0011] Further improvements include that a plurality of hemispherical grooves for embedding balls are arranged circumferentially on the surface of the connecting rod, and the hemispherical grooves match the balls, movable grooves corresponding to the hemispherical grooves are arranged circumferentially on the inner side of the guide cylinder, and threaded holes corresponding to the movable grooves are arranged circumferentially on the outer surface, locking bolts are screwed into the threaded holes to push the compressible elastic components arranged in the movable grooves, and under the action of the reaction force, the compressible elastic components push the balls to embed into the hemispherical grooves.
[0012] A further improvement includes that the compressible elastic member includes a spring and push plates connected at both ends of the spring.
[0013] Further improvements include that the wire feeding clamping component includes a clamping part 2 that is clamped on the welding gun, a U-shaped fixing frame connected to the clamping part 2 is hinged to the movable frame through a bolt assembly, the U-shaped fixing frame is tightened by the bolt assembly to clamp and fix the movable frame, and a wire feeding sleeve is installed on the movable frame.
[0014] The beneficial effects of the utility model are as follows: the design can position the welding wire while fixing the welding gun, can maintain the position and angle of the welding wire to improve the straightness of the weld, can quickly adjust the rotation angle of the welding gun to avoid interference with the workpiece during welding, and is conducive to continuous welding at corners. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is the front view of the utility model;
[0017] Figure 2 It is a left view of the up and down lifting mechanism in the utility model;
[0018] Figure 3 It is an assembly drawing of the welding gun in the utility model;
[0019] Figure 4 It is a partial enlarged cross-sectional view of the utility model. Figure 1 ;
[0020] Figure 5 It is a partial enlarged cross-sectional view of the utility model. Figure 2 ;
[0021] In the figure, 1-column, 2-lifting block, 3-driving mechanism, 4-guide rod, 5-L-shaped plate, 6-guide rail, 7-slider, 8-sliding block, 9-guide cylinder, 10-mounting plate, 11-connecting rod, 12-welding gun, 13-clamping part one, 14-clamping part two, 15-fixed frame, 16-movable frame, 17-wire feeding sleeve, 18-spring, 19-threaded hole, 20-locking bolt, 21-push plate, 22-ball, 23-hemispherical groove, 24-movable groove, 25-locking rod, 26-toothed part one, 27-toothed part two, 28-locking hole, 29-movable hole. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The embodiments in the basic utility model and all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] according to Figure 1 and Figure 3 As shown, an adjustable TIG welding gun bracket includes two columns 1, and the columns 1 are connected by a guide rod 4. The guide rod 4 is multiple, and this structure is conducive to improving the stability of the up and down lifting mechanism, and two guide rods 4 are preferred;
[0024] An up-and-down lifting mechanism is horizontally slidably arranged on the guide rod 4, and the up-and-down lifting mechanism is connected to a mounting plate 10 at the bottom of the guide cylinder 9 to drive the guide cylinder 9 to lift up and down. A connecting rod 11 with an adjustable rotation angle is rotatably arranged in the guide cylinder 9, and a clamping part 13 for clamping a welding gun 12 is connected to the free end of the connecting rod 11. It is further defined that a plurality of up-and-down lifting mechanisms are horizontally slidably arranged on the guide rod 4, and the welding gun 12 is rotated in the Y-axis direction by rotating the connecting rod 11 to adjust the rotation angle. The appropriate rotation angle can avoid contact and interference between the weldment and the welding gun 12 during welding;
[0025] The wire feeding clamping component is used to fix the wire feeding sleeve 17 on the welding gun 12. When the welding gun 12 is welding, the wire is fed to the welding area through the wire feeding sleeve 17 without manual holding, thereby ensuring the straightness of the weld after welding, and maintaining the position and angle of the welding wire to ensure the welding quality.
[0026] according to Figure 2 As shown, the up and down lifting mechanism includes an L-shaped plate 5 and a driving mechanism 3 installed on the upper end of the L-shaped plate 5. The driving mechanism 3 is connected to the lifting block 2 to drive the lifting block 2 to move up and down. A slider 7 is slidably arranged on the guide rail 6 installed on the inner wall of the L-shaped plate 5. The slider 7 is installed on one side of the lifting block 2, and the other side of the lifting block 2 is connected to the mounting plate 10. The driving mechanism 3 is preferably a pneumatic rod or an electric push rod.
[0027] The back side of the L-shaped plate 5 is connected to the sliding block 8, and a moving hole 29 cooperating with the guide rod 4 is provided in the sliding block 8 to enable the sliding block 8 to move axially on the guide rod 4. Through this structure, the up and down lifting mechanism can be adjusted in the horizontal direction to realize horizontal linear welding of the welding gun 12. A locking mechanism is provided on the sliding block 8 to limit the axial movement of the sliding block 8 on the guide rod 4, thereby ensuring the stability of linear welding in the vertical direction.
[0028] according to Figure 5 As shown, the locking mechanism includes a locking rod 25, and the locking rod 25 is inserted into a locking hole 28 provided on the sliding block 8, and a tooth-shaped portion 26 is formed on the end surface of the locking rod 25 to engage with a tooth-shaped portion 27 axially arranged on the guide rod 4, thereby locking the guide rod 4 and limiting the axial movement of the sliding block 8 on the guide rod 4.
[0029] according to Figure 4 As shown, a plurality of hemispherical grooves 23 for embedding balls 22 are circumferentially arranged on the surface of the connecting rod 11, and the hemispherical grooves 23 match the balls 22. The guide cylinder 9 is provided with movable grooves 24 corresponding to the hemispherical grooves 23 in the inner circumferential direction, and threaded holes 19 corresponding to the movable grooves 24 are provided in the outer circumferential direction. The locking bolts 20 are screwed into the threaded holes 19 to push the compressible elastic member arranged in the movable grooves 24. Under the action of the reaction force, the compressible elastic member pushes the balls 22 to be embedded in the hemispherical grooves 23 to lock the connecting rod 11. By adjusting the degree to which the locking bolts 20 are screwed into the threaded holes 19, the locking degree of the balls 22 embedded in the hemispherical grooves 23 on the connecting rod 11 is adjusted, so that the connecting rod 11 can be rotated in the guide cylinder 9, and the angle can be fine-tuned without disassembly and assembly, so as to avoid the welding part and the welding gun 12 from touching and interfering during welding, which is conducive to the rapid adjustment of the rotation angle of the welding gun and the continuous welding of the workpiece.
[0030] The compressible elastic component includes a spring 18 and push plates 21 connected at both ends of the spring 18 . The push plates 21 correspond to the locking bolt 20 and the ball 22 respectively, and the spring 18 realizes the degree of compression of the ball 22 .
[0031] according to Figure 3 As shown, the wire feeding clamping component includes a clamping part 14 clamped on the welding gun 12, and a U-shaped fixing frame 15 connected to the clamping part 14 is hinged to a movable frame 16 through a bolt assembly. The U-shaped fixing frame 15 is tightened by the bolt assembly to clamp and fix the movable frame 16, and a wire feeding sleeve 17 is installed on the movable frame 16. The above embodiment is used to help maintain the position and angle of the welding wire and ensure the straightness of the weld during welding.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An adjustable TIG welding gun support, characterized in that: It comprises two upright posts (1), wherein the upright posts (1) are connected via a guide rod (4); an up-and-down lifting mechanism, which is horizontally slidably arranged on the guide rod (4), the up-and-down lifting mechanism being connected to a mounting plate (10) at the bottom of the guide cylinder (9) so as to drive the guide cylinder (9) to move up and down, a connecting rod (11) with an adjustable rotation angle being rotatably arranged in the guide cylinder (9), a clamping portion (13) for clamping a welding gun (12) being connected to the free end of the connecting rod (11); A wire feeding clamping component is used to fix a wire feeding sleeve (17) on the welding gun (12).
2. The adjustable TIG welding gun support according to claim 1, characterized in that: The up-and-down lifting mechanism comprises an L-shaped plate (5) and a driving mechanism (3) mounted on the upper end of the L-shaped plate (5); the driving mechanism (3) is connected to the lifting block (2) so as to drive the lifting block (2) to move up and down; a slider (7) is slidably arranged on a guide rail (6) mounted on the inner wall of the L-shaped plate (5); the slider (7) is mounted on one side of the lifting block (2); and the other side of the lifting block (2) is connected to the mounting plate (10).
3. The adjustable TIG welding gun support according to claim 2, characterized in that: The back side of the L-shaped plate (5) is connected to the sliding block (8), and a moving hole (29) cooperating with the guide rod (4) is provided in the sliding block (8) so that the sliding block (8) can move axially on the guide rod (4). The sliding block (8) is provided with a locking mechanism for limiting the axial movement of the sliding block (8) on the guide rod (4).
4. The adjustable TIG welding gun support according to claim 3, characterized in that: The locking mechanism comprises a locking rod (25), the locking rod (25) being inserted into a locking hole (28) provided on the sliding block (8), and a toothed portion 1 (26) formed on the end surface of the locking rod (25) being engaged with a toothed portion 2 (27) axially provided on the guide rod (4), thereby locking the guide rod (4).
5. The adjustable TIG welding gun support according to claim 4, characterized in that: A plurality of hemispherical grooves (23) for embedding the balls (22) are arranged on the surface of the connecting rod (11) in a circumferential direction, and the hemispherical grooves (23) match the balls (22). The guide cylinder (9) has movable grooves (24) corresponding to the hemispherical grooves (23) arranged on the inner circumference, and threaded holes (19) corresponding to the movable grooves (24) are arranged on the outer circumference. A locking bolt (20) is screwed into the threaded hole (19) to push a compressible elastic member arranged in the movable groove (24). Under the action of a reaction force, the compressible elastic member pushes the balls (22) to embed in the hemispherical grooves (23).
6. The adjustable TIG welding gun support according to claim 5, characterized in that: The compressible elastic component comprises a spring (18) and a push plate (21) connected at both ends of the spring (18).
7. An adjustable TIG welding gun support according to any one of claims 1 to 6, characterized in that: The wire feeding clamping component comprises a clamping portion 2 (14) clamped on the welding gun (12); a U-shaped fixing frame (15) connected to the clamping portion 2 (14) is hinged to a movable frame (16) via a bolt assembly; the U-shaped fixing frame (15) is tightened via the bolt assembly to clamp and fix the movable frame (16); and a wire feeding sleeve (17) is installed on the movable frame (16).