Maintenance-free type steel box girder dehumidification system dust removal device
By using wind speed sensors and cleaning mechanisms in the steel box girder dehumidification system, automated filter bag cleaning is achieved, solving the problem of instability of dehumidification system caused by untimely maintenance, improving cleaning efficiency and maintenance cycle, and reducing maintenance costs and equipment damage risks.
Patent Information
- Application Number
- CN202421430792.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The steel box girder dehumidification system is unstable, mainly due to the untimely maintenance of the filter device, which leads to corrosion failure. Corrosion affects the structural life and safety of bridge steel, and blockage of equipment will cause dehumidification failure and even damage electrical equipment.
A maintenance-free steel box girder dehumidification system dust removal device is designed, and a wind speed sensor is used to detect the resistance value, and a cleaning mechanism is installed in the corrosion-resistant box shell. After the resistance value meets the standard, the cleaning mechanism can be actively driven for physical hammer cleaning, and the reverse blowing air is used to assist cleaning when the resistance value is too high.
It improves the cleaning efficiency and effect of the filter device, extends the maintenance cycle, reduces maintenance costs, avoids dehumidification failure and damage to electrical equipment caused by equipment blockage, and achieves effective protection in highly polluted areas.
Smart Images

Figure CN222841718U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel box girder dehumidification systems, in particular to a maintenance-free steel box girder dehumidification system dust removal device. Background Art
[0002] The main reason for the unstable operation of the steel box girder dehumidification system is the untimely maintenance of the filtering device, which leads to the failure of anti-corrosion. Corrosion will affect the structural life and structural safety of the bridge steel. At present, the steel box girder dehumidification system mainly adopts a rotary dehumidifier, and its regeneration process requires the introduction of air from the outside. The air cleanliness is poor and the maintenance requirements of the filter are high. If the equipment is blocked and the dehumidification fails, it will not only affect the bridge steel, but in severe cases it will cause damage to electrical equipment. Utility Model Content
[0003] The purpose of the utility model is to provide a maintenance-free steel box girder dehumidification system dust removal device, which detects the resistance value through a wind speed sensor and installs a cleaning mechanism in a corrosion-resistant box shell. After the resistance value reaches the standard, the cleaning mechanism can be actively driven to perform physical hammering to clean the filter bag. When the resistance value is too high, gas can be input into the filter bag in reverse, and used in conjunction with the cleaning mechanism as an auxiliary, which can greatly improve the cleaning efficiency and effect, increase the maintenance cycle of the filter device, and reduce maintenance costs.
[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0005] The utility model is a maintenance-free steel box girder dehumidification system dust removal device, comprising a steel box girder bottom plate, a corrosion-resistant box shell and a cleaning mechanism, wherein the corrosion-resistant box shell is fixed to the top of the steel box girder bottom plate through a frame, and an air outlet end is provided on the upper outer side of the corrosion-resistant box shell;
[0006] A reserved part is fixed on the top of the bottom plate of the steel box beam, and the reserved part is an air guide cylinder. An air inlet connected with the reserved part is arranged on the bottom plate of the steel box beam;
[0007] The bottom of the corrosion-resistant box shell is fixedly connected to a protruding dust collecting hopper, and the small opening of the dust collecting hopper is fixed downward to the top of the reserved part;
[0008] A filter bag type filter is arranged at the lower part of the corrosion-resistant box shell, and the filter bag type filter is composed of a plurality of filter bags, and the filter bag is a conical bag body, the large mouth end of the filter bag faces downward and is connected to the dust collecting hopper, and the pointed end of the filter bag faces upward, and a clean interval is formed between two adjacent filter bags;
[0009] The cleaning mechanism comprises a rotating shaft body, the rotating shaft body horizontally penetrates the corrosion-resistant box shell and is rotatably connected to the corrosion-resistant box shell, a plurality of cleaning rods are arranged on the peripheral side of the rotating shaft body, and a hammer head is arranged on the end of the cleaning rod;
[0010] The cleaning bars are respectively opposite to the cleaning interval positions, and the cleaning bars are divided into a plurality of rows and distributed on the rotating shaft body, and the cleaning bars in each row are linearly distributed along the length direction of the rotating shaft body.
[0011] Furthermore, the frame includes a top frame, a plurality of columns are provided at the bottom of the top frame, the corrosion-resistant box shell is fixed on the top of the top frame, and the dust collecting hopper extends into the frame.
[0012] Furthermore, flanges are provided at the top of the reserved part and the bottom of the dust collecting hopper, and the two flanges are connected to each other via fasteners.
[0013] Furthermore, the air outlet end is a horizontal pipe structure, and the air outlet end is located above the dust collecting hopper and the cleaning mechanism.
[0014] Furthermore, one end of the rotating shaft body passes through one side of the corrosion-resistant housing and a rotating seal is provided at the connection, and one end of the rotating shaft body located outside the corrosion-resistant housing is connected to a driving mechanism.
[0015] Furthermore, it also includes a controller, which includes a processor and a plurality of control units. Wind speed sensors are provided in the dust collecting hopper and in the air outlet end. The wind speed sensor and the driving mechanism are electrically connected to the processor.
[0016] Furthermore, a dehumidifier fan is connected to the outside of the air outlet end, and the dehumidifier fan is electrically connected to the processor.
[0017] The utility model has the following beneficial effects:
[0018] The utility model detects the resistance value through the wind speed sensor and installs the cleaning mechanism in the corrosion-resistant box shell. After the resistance value reaches the standard, the cleaning mechanism can be actively driven to perform physical hammering to clean the filter bag. When the resistance value is too high, gas can be input to the filter bag in reverse. With the auxiliary use of the cleaning mechanism, the cleaning efficiency and effect are greatly improved, the maintenance cycle of the filter device can be increased, the maintenance cost can be reduced, the operation of the staff is convenient, and the subsequent dehumidification equipment can still be effectively protected in highly polluted areas. Under the condition of extremely low wind speed, it can even achieve lifelong maintenance-free.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic diagram of the structure of a dust removal device for a maintenance-free steel box girder dehumidification system of the utility model;
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1-reserved parts, 2-corrosion-resistant box shell, 3-frame, 4-air outlet end, 5-cleaning mechanism, 6-filter bag, 101-reserved parts, 102-air inlet, 103-flange, 201-dust hopper, 301-top frame, 302-column, 501-rotating shaft, 502-cleaning rod, 503-hammer head. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 As shown, the utility model is a maintenance-free steel box girder dehumidification system dust removal device, comprising a steel box girder bottom plate 1, a corrosion-resistant box shell 2 and a cleaning mechanism 5, the corrosion-resistant box shell 2 is fixed to the top of the steel box girder bottom plate 1 through a frame 3, and an air outlet end 4 is provided on the upper outer side of the corrosion-resistant box shell 2;
[0026] A reserved part 101 is fixed on the top of the steel box girder bottom plate 1. The reserved part 101 is an air guide cylinder. An air inlet 102 connected to the reserved part 101 is provided on the steel box girder bottom plate 1.
[0027] The bottom of the corrosion-resistant box shell 2 is fixedly connected to a dust collecting hopper 201 with a protruding expansion shape, and the small opening end of the dust collecting hopper 201 is fixed downward to the top of the reserved part 101;
[0028] A filter bag type filter is provided at the lower part of the corrosion-resistant box shell 2. The filter bag type filter is composed of a plurality of filter bags 6. The filter bag 6 is a conical bag body. The large mouth end of the filter bag 6 faces downward and is connected to the dust collecting hopper 201. The pointed end of the filter bag 6 faces upward, and a clean interval is formed between two adjacent filter bags 6.
[0029] The cleaning mechanism 5 includes a rotating shaft 501, which passes through the corrosion-resistant housing 2 transversely and is rotatably connected to the corrosion-resistant housing 2. A plurality of cleaning rods 502 are provided on the side of the rotating shaft 501, and a hammer head 503 is provided at the end of the cleaning rod 502.
[0030] The cleaning rods 502 are respectively opposite to the cleaning interval positions. The cleaning rods 502 are divided into a plurality of rows and distributed on the rotating shaft body 501 . The cleaning rods 502 in each row are linearly distributed along the length direction of the rotating shaft body 501 .
[0031] Among them Figure 1 As shown, the frame 3 includes a top frame 301 , a plurality of columns 302 are provided at the bottom of the top frame 301 , the corrosion-resistant box shell 2 is fixed on the top of the top frame 301 , and the dust collecting hopper 201 extends into the frame 3 .
[0032] Among them Figure 1 As shown, flanges 103 are provided at the top of the reserved part 101 and the bottom of the dust collecting hopper 201, and the two flanges 103 are connected to each other by fasteners.
[0033] Among them Figure 1 As shown, the air outlet end 4 is a horizontal pipe structure, and the air outlet end 4 is located above the dust collecting hopper 201 and the cleaning mechanism 5.
[0034] Among them, one end of the rotating shaft body 501 passes through one side of the corrosion-resistant box shell 2 and a rotating seal is provided at the connection, and one end of the rotating shaft body 501 located outside the corrosion-resistant box shell 2 is connected to a driving mechanism.
[0035] The system further includes a controller, which includes a processor and a plurality of control units. Wind speed sensors are provided in the dust collecting hopper 201 and in the air outlet end 4. The wind speed sensor and the driving mechanism are electrically connected to the processor.
[0036] Among them, a dehumidifier fan is connected to the outside of the air outlet end 4, and the dehumidifier fan is electrically connected to the processor.
[0037] The working principle of the utility model is as follows: outdoor air is input from the air inlet 102 and discharged into the dust collecting hopper 201. The wind speed will be reduced to less than 0.25m / s due to the expansion of the space. Large particles of dust will fall back to the air inlet 102 for discharge, and small particles of dust will be intercepted by the filter bag 6. The filtered clean gas is discharged from the air outlet end 4 to the dehumidifier or other required parts.
[0038] When the wind speed sensor detects that the filtration resistance reaches the set value, the air outlet end 4 is sealed, the rotating shaft 501 is started, and the cleaning rod 502 is driven to rotate, and the filter bag 6 is beaten by the hammer head 503 to discharge the adsorbed dust from the air inlet 102, thereby cleaning the accumulated dust.
[0039] When the resistance value is still higher than the set value, reverse blowing is performed through the air outlet 4 to assist in cleaning the filter bag 6 .
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A maintenance-free steel box girder dehumidification system dust removal device, comprising a steel box girder bottom plate (1) and a corrosion-resistant box shell (2), wherein the corrosion-resistant box shell (2) is fixed to the top of the steel box girder bottom plate (1) through a frame (3), and an air outlet end (4) is provided on the upper outer side of the corrosion-resistant box shell (2), characterized in that: Also includes a cleaning mechanism (5); A reserved part (101) is fixed on the top of the steel box girder bottom plate (1), the reserved part (101) is an air guide cylinder, and an air inlet (102) communicating with the reserved part (101) is provided on the steel box girder bottom plate (1); The bottom of the corrosion-resistant box shell (2) is fixedly connected to a dust collecting hopper (201) with a protruding expansion shape, and the small opening of the dust collecting hopper (201) is fixed downward to the top of the reserved part (101); A filter bag type filter is provided at the lower inner part of the corrosion-resistant housing (2), and the filter bag type filter is composed of a plurality of filter bags (6), the filter bags (6) are conical bag bodies, the large mouth end of the filter bag (6) faces downward and is connected to the dust collecting hopper (201), the pointed end of the filter bag (6) faces upward, and a clean interval is formed between two adjacent filter bags (6); The cleaning mechanism (5) comprises a rotating shaft (501), the rotating shaft (501) transversely penetrates the corrosion-resistant housing (2) and is rotatably connected to the corrosion-resistant housing (2), a plurality of cleaning rods (502) are arranged on the peripheral side of the rotating shaft (501), and a hammer head (503) is arranged at the end of the cleaning rod (502); The cleaning rods (502) are respectively opposite to the cleaning interval positions, and the cleaning rods (502) are divided into a plurality of rows and distributed on the rotating shaft body (501), and the cleaning rods (502) in each row are linearly distributed along the length direction of the rotating shaft body (501).
2. A maintenance-free steel box girder dehumidification system dust removal device according to claim 1, characterized in that: The frame (3) comprises a top frame (301), a plurality of columns (302) are provided at the bottom of the top frame (301), the corrosion-resistant box shell (2) is fixed on the top of the top frame (301), and the dust collecting hopper (201) extends into the frame (3).
3. The dust removal device of the maintenance-free steel box girder dehumidification system according to claim 1 is characterized in that: The top end of the reserved part (101) and the bottom end of the dust collecting hopper (201) are both provided with flanges (103), and the two flanges (103) are connected to each other via fasteners.
4. The dust removal device of the maintenance-free steel box girder dehumidification system according to claim 1 is characterized in that: The air outlet end (4) is a horizontal pipe structure, and the air outlet end (4) is located above the dust collecting hopper (201) and the cleaning mechanism (5).
5. The dust removal device of the maintenance-free steel box girder dehumidification system according to claim 1 is characterized in that: One end of the rotating shaft body (501) passes through one side of the corrosion-resistant casing (2) and a rotating seal is provided at the connection; one end of the rotating shaft body (501) located outside the corrosion-resistant casing (2) is connected to a driving mechanism.
6. A maintenance-free steel box girder dehumidification system dust removal device according to claim 5, characterized in that: It also includes a controller, which includes a processor and a plurality of control units. Wind speed sensors are provided in the dust collecting hopper (201) and in the air outlet end (4). The wind speed sensor and the driving mechanism are both electrically connected to the processor.
7. The maintenance-free steel box girder dehumidification system dust removal device according to claim 6 is characterized in that: A dehumidifier fan is connected to the outside of the air outlet end (4), and the dehumidifier fan is electrically connected to the processor.