Upright overturning and boxing control system for packaging box

Abstract

The utility model provides a packaging box upright overturning and boxing control system. The system comprises a first conveying line body; the first conveying line body is configured to convey packaging boxes in a horizontal state in a preset direction; the second conveying line body is provided with a plurality of vertical box blocking plates, and the second conveying line body moves in the preset clock direction; the second conveying line body is configured to receive the packaging boxes conveyed by the first conveying line body, and the corresponding packaging boxes are adjusted to be in a vertical state from a horizontal state through the two adjacent box erecting blocking plates and movement in the preset hour hand direction. The air cylinder assembly is arranged on one side of the second conveying line body, and the air cylinder assembly is configured to push the at least one packaging box moving to the preset position on the second conveying line body into the packaging box; the packaging box is placed on the other side, opposite to the second conveying line body, of the air cylinder assembly. By means of the system, the problem that an existing assembly line packaging box overturning and boxing device is too complex is solved.

Description

A packaging box upright flipping and packing control system Technical Field

[0001] This application relates to the field of production line technology, and in particular to a packaging box upright flipping and packing control system. Background Technology

[0002] In the process of building a digital information system for packaging boxes on the production line, the packaging boxes are usually loaded with digital information (such as QR codes, barcodes, and digital codes). After the digital information is collected sequentially by digital acquisition equipment on the production line, they are packed into the packaging boxes in order and associated with the collected digital information of the packaging boxes.

[0003] However, often after the digital information on the packaging box is collected, it cannot be automatically loaded into the packaging box directly due to the physical state of the packaging box. In this case, before the packaging box is loaded into the packaging box, it is necessary to use certain equipment and systems on the production line to change the original state of the packaging box (for example, changing the packaging box from a horizontal position to an vertical position) so that the packaging box is suitable for loading into the packaging box.

[0004] However, these types of production lines are overly complex because they require additional flipping equipment. Summary of the Invention

[0005] This application provides a packaging box upright flipping and packing control system to solve the problem that existing production line flipping packaging box equipment is too complicated.

[0006] The system includes:

[0007] A first transmission line body; the first transmission line body is configured to transmit a horizontally lying packaging box along a preset direction;

[0008] The second transmission line has a plurality of upright box blocking plates, all of which are arranged around the second transmission line. The second transmission line moves in a preset clockwise direction. The second transmission line is configured to receive the packaging box conveyed by the first transmission line and adjust the corresponding packaging box from a horizontal state to an upright state by means of two adjacent upright box blocking plates and the movement in the preset clockwise direction.

[0009] A cylinder assembly is disposed on one side of the second transmission line body and configured to push at least one packaging box, which has been moved to a preset position on the second transmission line body, into a packaging box; the packaging box is placed on the other side of the cylinder assembly relative to the second transmission line body.

[0010] Preferably, the first transmission line body includes:

[0011] A first conveyor belt has an inlet side and an outlet side, and the first conveyor belt is configured to transport packaging boxes in a horizontal position along a preset direction.

[0012] A downward guide plate is disposed at one end of the first conveyor belt on the output side. The first conveyor belt and the downward guide plate transition smoothly. The downward guide plate is tilted towards the ground at a preset angle. The preset angle of the downward guide plate towards the ground is matched with the tilt angle of the latter of the two nearest adjacent box-standing blocking plates on the second transmission line to receive the packaging box.

[0013] Preferably, the second transmission line further includes:

[0014] The second conveyor belt has all the box-standing baffles evenly arranged on it. The second conveyor belt moves in a preset clockwise direction. The second conveyor belt is configured to receive the packaging boxes conveyed by the first conveyor line and adjust the corresponding packaging boxes from a horizontal state to an upright state by moving along the preset clockwise direction between two adjacent box-standing baffles.

[0015] Preferably, the upright box baffle includes:

[0016] A horizontal plate is connected to the second conveyor belt, and when the horizontal plate rotates to the arc structure area at both ends of the second conveyor belt, the horizontal plate is tangent to the arc structure.

[0017] A vertical plate is disposed on one side edge of the horizontal plate.

[0018] Preferably, the system further includes:

[0019] A third transmission line is disposed on the first transmission line; the third transmission line is configured to intercept a first preset number of packaging boxes and to transport a second preset number of packaging boxes to the second transmission line; the packaging boxes transported by the third transmission line to the first transmission line are all in a horizontal position; the packaging boxes transported by the third transmission line to the second transmission line are all or part of the packaging boxes intercepted by the third transmission line.

[0020] Preferably, the third transmission line body includes:

[0021] Fixed components;

[0022] A transmission component is disposed on the fixed component and configured to transport a second preset number of packaging boxes onto the first transmission line.

[0023] An anti-slip component is disposed on the transmission component and clamps the packaging box conveyed by the transmission component.

[0024] Preferably, the fixing component includes:

[0025] The fixing base is disposed on both sides of the first transmission line body;

[0026] A support frame is provided on the fixed base and is located on both sides of the first transmission line body; the transmission assembly is provided on the support frame.

[0027] Preferably, the transmission component includes:

[0028] The third and fourth conveyor belts are respectively arranged on both sides of the support frame, and the area between the third and fourth conveyor belts constitutes a packaging box conveying channel.

[0029] An electric motor is mounted on the support frame and is connected to the third conveyor belt and the fourth conveyor belt respectively.

[0030] The anti-slip component includes:

[0031] A first support plate and a second support plate are respectively disposed on both sides of the support frame. The first support plate is disposed above the third conveyor belt, and the second support plate is disposed above the fourth conveyor belt. The distance between the first support plate and the second support plate is an adjustable gap.

[0032] Preferably, the system further includes:

[0033] A packaging box barcode reader is disposed on one side of the first transmission line body and is configured to acquire digital information of the packaging box.

[0034] A packaging box barcode reader is disposed on one side of the second transmission line and is configured to acquire digital information of the packaging box.

[0035] Preferably, the cylinder assembly includes:

[0036] A cylinder body is disposed on one side of the second transmission line body, and the position of the cylinder body corresponds to the preset position. The cylinder body is disposed perpendicular to the packaging box conveyed on the second transmission line body.

[0037] A toothed pusher plate is disposed on the side of the cylinder body near the second transmission line. The toothed pusher plate is detachably provided with at least one toothed plate perpendicular to the packaging box conveyed on the second transmission line. When there are multiple toothed plates, the multiple toothed plates correspond to multiple upright box blocking plates.

[0038] The cylinder body is configured to push at least one package into a carton by actuating the toothed pusher plate.

[0039] As described above, this application provides a packaging box upright flipping and packing control system. The system includes a first transmission line configured to transport packaging boxes in a horizontal position along a preset direction; a second transmission line having a plurality of upright box blocking plates arranged around the second transmission line, the second transmission line moving in a preset clockwise direction; the second transmission line configured to receive the packaging boxes transported by the first transmission line and adjust the corresponding packaging boxes from a horizontal position to an upright position by means of adjacent upright box blocking plates and the movement in the preset clockwise direction; and a cylinder assembly disposed on one side of the second transmission line, configured to push at least one packaging box moved to a preset position on the second transmission line into a packing box; the packing box is placed on the other side of the cylinder assembly relative to the second transmission line. This application solves the problem of excessive complexity in existing assembly line flipping packaging box equipment through the above system. Attached Figure Description

[0040] To more clearly illustrate the technical solution of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0041] Figure 1 is a schematic diagram of a packaging box upright flipping and packing control system according to this application. Detailed Implementation

[0042] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0043] It should be noted that the brief descriptions of terms in this application are only for the convenience of understanding the embodiments described below, and are not intended to limit the embodiments of this application. Unless otherwise stated, these terms should be understood in their ordinary and common meaning.

[0044] It should be noted that, in this application, the terms "exemplary" or "for example" are used to indicate that something is being described as an example, illustration, or illustration. Any embodiment or design described as "exemplary" or "for example" in this application should not be construed as being more preferred or advantageous than other embodiments or design solutions. Specifically, the use of terms such as "exemplary" or "for example" is intended to present the relevant concepts in a concrete manner.

[0045] In the product packaging process of industrial automation, intelligent packing technology based on digital information systems has become an important component of modern production lines. In a typical implementation, independent packaging units equipped with identifiable identification systems (including but not limited to machine-readable carriers such as QR codes, barcodes, and digital codes) need to undergo dual digital processing in a continuously operating production process: first, serialized data is collected through photoelectric sensor arrays or machine vision devices; then, the units must be accurately placed into standardized transport containers in a predetermined order, and a strict data mapping relationship must be established between the data and the coded information on the container itself.

[0046] Current technical architectures generally face physical adaptability challenges, primarily stemming from the uncontrollable posture of packaging units during transport. When packaging units pass through inspection stations in non-standard orientations (such as sideways, inverted, or staggered stacks), even if their digital information has been accurately read, it remains difficult to directly import it into automated packing equipment. Therefore, conventional solutions require adding posture correction modules at key production line nodes. These modules can be auxiliary devices such as flipping and transferring mechanisms, multi-dimensional steering conveyors, or robotic arm arrays. By applying external force, the original spatial orientation of the packaging unit is altered, bringing it to an ideal state that allows it to be grasped by the packing robot.

[0047] While such technological improvements can meet basic functional requirements, they significantly increase the structural complexity of the production line system. The introduction of multi-axis linkage mechanisms not only requires independent power units and control systems but also creates multiple coupling relationships with the existing conveying system, leading to increased equipment density and an exponential increase in the difficulty of operation and maintenance. Especially when dealing with flexible scenarios involving mixed-specification production lines, the mechanical adjustment mechanisms require frequent resetting of physical parameters. This mechanical reconfiguration process often exceeds the adjustment range of the digital control system, forcing the production line to pause to complete hardware configuration changes, severely restricting the controllability of production cycle time.

[0048] Existing technologies still face technical bottlenecks in dynamic tracking. When a packaging unit undergoes a physical state transition, its trajectory may deviate from the preset path coordinate system, causing spatial misalignment between the previously collected time-series data and the actual product position. Although some systems attempt to perform secondary positioning by adding auxiliary sensors, this further amplifies signal transmission delays and data processing load, easily leading to an increase in the correlation error rate during the packing process. This systemic defect is particularly prominent in high-speed continuous operation scenarios, forcing companies to reduce production line operating speed or increase manual verification stations, effectively negating the expected benefits of automation transformation.

[0049] Based on the above problems, this application provides the following implementation method.

[0050] Figure 1 is a schematic diagram of a packaging box upright flipping and packing control system according to this application.

[0051] As shown in Figure 1, this embodiment provides a packaging box upright flipping and packing control system, the system including:

[0052] First transmission line 100; the first transmission line 100 is configured to transport a horizontally lying packaging box along a preset direction. Specifically, in this embodiment, the first transmission line 100 is used to transport the horizontally lying packaging box and convey it to a subsequent transmission line for flipping.

[0053] The system also includes:

[0054] The second transmission line 200 has a plurality of upright box blocking plates 220, all of which are arranged around the second transmission line 200. The second transmission line 200 moves in a preset clockwise direction. The second transmission line 200 is configured to receive the packaging boxes conveyed by the first transmission line 100, and adjusts the corresponding packaging boxes from a horizontal state to an upright state by means of adjacent two upright box blocking plates 220 and the movement in the preset clockwise direction.

[0055] Specifically, in this embodiment, when the horizontally lying packaging box transmitted by the first transmission line 100 falls to the second transmission line 200, it is received by the two adjacent upright box blocking plates 220 on the second transmission line 200, and as the second transmission line 200 moves in a preset clockwise direction, the packaging box is gradually changed from a horizontal state to an upright state.

[0056] The system also includes:

[0057] A cylinder assembly 300 is disposed on one side of the second transmission line 200 and configured to push at least one packaging box, which has been moved to a preset position on the second transmission line 200, into a packaging box; the packaging box is placed on the other side of the cylinder assembly 300 relative to the second transmission line 200.

[0058] Specifically, in this embodiment, the cylinder assembly 300 pushes the packaging box, which has moved to the preset position on the second transmission line 200, into the packaging box placed on the other side, thereby achieving the upright state of the packaging box during packing.

[0059] It should be noted that the number of packaging boxes pushed into the packaging box each time varies depending on different actual situations, and can be adjusted by adjusting the number of packaging boxes pushed into the packaging box each time by the cylinder assembly 300.

[0060] It should be noted that, depending on the actual situation, the packaging box may have certain partitions, that is, there is a gap between each packaging box stored in the packaging box. In this case, the distribution of the upright box blocking plate 220 on the second transmission line 200 can be adjusted.

[0061] Furthermore, in some embodiments, the first transmission line body 100 includes:

[0062] The first conveyor belt 110 has an inlet side and an outlet side. The first conveyor belt 110 is configured to transport packaging boxes in a horizontal position along a preset direction. Specifically, in this embodiment, the first conveyor belt 110 is the device responsible for transporting packaging boxes in the first transmission line 100. The packaging boxes in a horizontal position are transported to the second transmission line 200 through the first conveyor belt 110.

[0063] The first transmission line body 100 further includes:

[0064] A downward guide plate 120 is disposed at one end of the first conveyor belt 110 on the output side. The first conveyor belt 110 and the downward guide plate 120 are smoothly connected. The downward guide plate 120 is tilted towards the ground at a preset angle. The preset angle of the downward guide plate 120 towards the ground is matched with the tilt angle of the latter of the two nearest adjacent box-standing blocking plates 220 on the second transmission line 200 that are to receive the packaging box.

[0065] Specifically, in this embodiment, considering that if the packaging box falls directly onto the second transmission line 200 in the horizontal direction, it may fall off the production line, so the sliding guide plate 120 is set up. One end of the sliding guide plate 120 is fixed to the first transmission line 100, and the other end is tilted towards the ground. The tilt angle is adjusted so that the packaging box can fall smoothly onto the second transmission line 200.

[0066] When the packaging box falls onto the second transmission line 200, the first part it contacts is the latter of the two nearest adjacent box-standing blocking plates 220 on the second transmission line 200 that are about to receive the packaging box. Therefore, as long as the tilt angle of the sliding guide plate 120 is adjusted to match the tilt angle of the latter of the two nearest adjacent box-standing blocking plates 220 on the second transmission line 200 that are about to receive the packaging box, a smooth transition of the packaging box can be achieved.

[0067] Furthermore, in some embodiments, the second transmission line body 200 further includes:

[0068] The second conveyor belt 210 has all the box-standing baffles 220 evenly arranged on it. The second conveyor belt 210 moves in a preset clockwise direction. The second conveyor belt 210 is configured to receive the packaging boxes conveyed by the first transmission line 100, and adjusts the corresponding packaging boxes from a horizontal state to an upright state by moving the adjacent two box-standing baffles 220 and in a preset clockwise direction.

[0069] Specifically, in this embodiment, the second conveyor belt 210 is a component in the second transmission line 200 used for transmission and flipping. As shown in Figure 1, the second conveyor belt 210 can be divided into four areas: an area close to the first transmission line 100 and used to receive packaging boxes; an area that receives packaging boxes and performs transmission and flipping of packaging boxes; an area away from the first transmission line 100 and in which the packaging boxes have been transferred; and an area located below the second transmission line 200 waiting to receive packaging boxes.

[0070] Furthermore, in some embodiments, the upright box baffle 220 includes:

[0071] A horizontal plate 221 is connected to the second conveyor belt 210, and when the horizontal plate 221 rotates to the arc structure area at both ends of the second conveyor belt 210, the horizontal plate 221 is tangent to the arc structure.

[0072] A vertical plate 222 is disposed on one side edge of the horizontal plate 221.

[0073] Specifically, in this embodiment, considering that setting an L-shaped baffle may prevent the second conveyor belt 210 from running smoothly, the bottom of the horizontal plate 221 is connected to the second conveyor belt 210, and it is designed such that when it moves to the arc structure area at both ends of the second conveyor belt 210, the horizontal plate 221 is tangent to the size structure of the arc structure, so as to avoid the problem of the second conveyor belt 210 getting stuck due to the baffle.

[0074] By having the bottom of the packaging box supported by the horizontal plate 221 and the sides of the packaging box supported by the vertical plate 222, a stable transmission and flipping effect of the packaging box can be achieved.

[0075] Furthermore, in some embodiments, the system further includes:

[0076] A third transmission line 400 is disposed on the first transmission line 100; the third transmission line 400 is configured to intercept a first preset number of packaging boxes and to transport a second preset number of packaging boxes to the second transmission line 200; the packaging boxes transported by the third transmission line 400 to the first transmission line 100 are all in a horizontal position; the packaging boxes transported by the third transmission line 400 to the second transmission line 200 are all or part of the packaging boxes intercepted by the third transmission line 400.

[0077] Specifically, in this embodiment, considering that the number of packaging boxes that can be received on the second transmission line 200 is limited, and the rate at which packaging boxes are pushed into the packaging box each time is also limited, it is necessary to regulate the number of packaging boxes entering the second transmission line 200. Therefore, the third transmission line 400 is set up. By controlling the third transmission line 400, the conveying and interception of packaging boxes are adjusted, and the conveying speed of packaging boxes on the third transmission line 400 is controlled according to the maximum number of packaging boxes that the second transmission line 200 can receive and the rate at which packaging boxes are pushed into the packaging box. This avoids problems such as low production line efficiency or packaging boxes piling up or falling off the production line due to inconsistent distribution of packaging boxes.

[0078] Furthermore, in some embodiments, the third transmission line 400 includes:

[0079] Fixed component 410;

[0080] A transmission component 420 is disposed on the fixing component 410 and is configured to transport a second preset number of packaging boxes onto the first transmission line 100.

[0081] An anti-slip component 430 is disposed on the transmission component 420 and clamps the packaging box conveyed by the transmission component 420.

[0082] Specifically, in this embodiment, the transmission component 420 and the anti-slip component 430 are arranged by the fixing component 410. It can be understood that the transmission component 420 and the anti-slip component 430 are distributed on both sides of the third transmission line 400, and the middle position is the conveying channel of the packaging box. The opening and closing of the transmission component 420 realizes the conveying and interception of the packaging box, and the anti-slip component 430 plays a certain clamping role on the packaging box to prevent the packaging box from being directly driven by the first conveyor belt 110.

[0083] Furthermore, in some embodiments, the fixing component 410 includes:

[0084] Fixing base 411, the fixing base 411 is disposed on both sides of the first transmission line body 100;

[0085] A support frame 412 is disposed on the fixed base 411 and is located on both sides of the first transmission line 100; the transmission assembly 420 is disposed on the support frame 412.

[0086] Specifically, in this embodiment, the fixing base 411 is directly disposed on both sides of the first transmission line body 100, and the support frame 412 is erected on the basis of the fixing base 411 on both sides to house the transmission component 420 and the anti-slip component 430.

[0087] Furthermore, in some embodiments, the transmission component 420 includes:

[0088] The third conveyor belt 421 and the fourth conveyor belt 422 are respectively arranged on both sides of the support frame 412, and the area between the third conveyor belt 421 and the fourth conveyor belt 422 constitutes a packaging box conveying channel.

[0089] Motor 423 is mounted on the support frame 412 and is connected to the third conveyor belt 421 and the fourth conveyor belt 422 respectively.

[0090] Specifically, in this embodiment, the third conveyor belt 421 and the fourth conveyor belt 422 are located on both sides of the packaging box transport channel, and the opening and closing of the two are controlled by the motor 423, thereby realizing the transport and interception of the packaging box.

[0091] Furthermore, in some embodiments, the anti-slip component 430 includes:

[0092] A first support plate 431 and a second support plate 432 are respectively disposed on both sides of the support frame 412. The first support plate 431 is disposed above the third conveyor belt 421, and the second support plate 432 is disposed above the fourth conveyor belt 422. The distance between the first support plate 431 and the second support plate 432 is an adjustable gap.

[0093] Specifically, in this embodiment, the first support plate 431 and the second support plate 432 can be understood as anti-slip devices clamping and set on both sides of the packaging box transmission channel. By adjusting the distance between the first support plate 431 and the second support plate 432, they can just play a certain clamping role on the packaging box without applying too much force to the packaging box. Furthermore, through the adjustable spacing between the first support plate 431 and the second support plate 432, this system can transmit packaging boxes of different sizes.

[0094] Furthermore, in some embodiments, the system further includes:

[0095] A packaging box barcode reader 500 is disposed on one side of the first transmission line 100. The packaging box barcode reader 500 is configured to acquire digital information of the packaging box. Specifically, in this embodiment, after the horizontal packaging box loaded with digital information such as QR code, one-dimensional code, or digital code is separated by the third transmission line 400, the packaging box barcode reader 500 installed on the side of the first transmission line 100 reads the digital information on the packaging box and stores the read information in the control system of the field industrial control computer. The information is then sequentially matched with the packaging box digital information in the packing stage of the second transmission line 200 for packaging purposes.

[0096] The system also includes:

[0097] A packaging box barcode reader 600 is disposed on one side of the second transmission line 200. The packaging box barcode reader 600 is configured to acquire digital information of the packaging box. Specifically, in this embodiment, during the packaging box loading process, the packaging box barcode reader 600 reads the digital information on the empty packaging box loaded with digital information (such as QR code, one-dimensional code, digital code, etc.) and saves the read information in the control system of the on-site industrial control computer, associating it with the digital information of all packaging boxes pushed into the packaging box.

[0098] Furthermore, in some embodiments, the cylinder assembly 300 includes:

[0099] The cylinder body 310 is disposed on one side of the second transmission line 200, and the disposed position of the cylinder body 310 corresponds to the preset position. The cylinder body 310 is disposed perpendicular to the packaging box conveyed on the second transmission line 200.

[0100] A toothed pusher plate 320 is disposed on the side of the cylinder body 310 near the second transmission line 200. The toothed pusher plate 320 is detachably provided with at least one toothed plate perpendicular to the packaging box conveyed on the second transmission line 200. When there are multiple toothed plates, the multiple toothed plates correspond to multiple upright box blocking plates 220.

[0101] The cylinder block 310 is configured to push at least one package into a carton by pushing the toothed pusher plate 320.

[0102] Specifically, in this embodiment, the cylinder assembly 300 consists of a cylinder body 310 and a toothed pusher plate 320, and receives instructions from the "field industrial control computer control system". When the number of packaging boxes on the second transmission line 200 reaches the number of boxes to be packed each time (e.g., 4, 5, 6), the "control system" simultaneously controls the first transmission line 100, the second transmission line 200, and the third transmission line 400 to stop operating, and simultaneously controls the cylinder assembly 300 to push multiple packaging boxes from one side of the second transmission line 200 into the packaging box on the other side at once. When the number of boxes reaches the full box after several reciprocating pushes (e.g., 16, 20, 24), the packaging box automatically enters the sealing stage.

[0103] The cylinder body 310 is supplied with air by an air source. When the number of packaging boxes on the second transmission line 200 reaches the number of boxes to be packed each time, the "control system" issues a command to control the cylinder body to work, and the cylinder body 310 drives the cylinder push rod to perform the pushing work.

[0104] The toothed pusher plate 320 is connected to the cylinder pusher rod of the cylinder body 310, and the number of teeth corresponds to the number of packaging boxes to be pushed at one time (e.g., 4, 5, or 6). When the cylinder pusher rod performs the pushing operation, the toothed pusher plate 320 pushes the corresponding number of packaging boxes into the packaging box at the same time.

[0105] In the above embodiments, the "control system" is used to control the coordinated operation of the first transmission line 100, the second transmission line 200, the third transmission line 400, and the cylinder assembly 300. During the process of upright flipping of the packaging box, the first transmission line 100, the second transmission line 200, and the third transmission line 400 start working synchronously. When the "control system" detects that the number of packaging boxes at the position of the cylinder assembly 300 has reached the number to be pushed at one time, the "control system" simultaneously stops the operation of the first transmission line, the second transmission line 200, and the third transmission line 400, and simultaneously controls the pushing cylinder to perform the packaging box pushing operation.

[0106] After the packaging box of cylinder assembly 300 is pushed and packed, the first transmission line 100, the second transmission line 200, and the third transmission line 400 are restarted simultaneously. This cycle is repeated to change the packaging box from a horizontal to an vertical position on the production line, and to simultaneously complete the task of pushing and packing multiple packaging boxes.

[0107] The dimensional relationships between the above components are as follows:

[0108] Assumption:

[0109] Packaging box length: l, packaging box width when upright: w, packaging box height when upright: h, upright box baffle length: L, upright box baffle spacing width: W, upright box baffle height: H, upright box baffle thickness: δ, distance from the left end of the first transmission line to the left end of the third transmission line: L1, tooth width of the toothed pusher: W1, tooth height of the toothed pusher: H1, angle between the sliding guide plate and the horizontal plane: α, conveying speed of the first conveyor belt: v1, conveying speed of the second conveyor belt: v2, conveying speed of the 3rd conveyor belt: v3, time for the first conveyor belt to move from the left end of the transmission line 3 to the left end of the first transmission line: t1, time for the packaging box to pass the sliding guide plate from the left end of the first transmission line: t1′, time for the second conveyor belt to convey a distance of W each time: t2, time for the 3rd conveyor belt to pass one packaging box each time: t3;

[0110] but:

[0111] L≥l; W>w+δ; h>H≥(2 / 3)h; w>W1≥(2 / 3)w; h>H1≥(2 / 3)h; 45°≥α>20°;

[0112] t1 + t1′ = t2 = t3

[0113] t2 = W / v2

[0114] v3=h / t3=h / t2=h / (W / v2)=(h×v2) / W

[0115] t1 = L1 / v1

[0116] t1 = W / v2 - t1′

[0117] L1 / v1=W / v2-t1′

[0118] v1 = L1 / (W / v2-t1′).

[0119] For example, the entire process of the above embodiments includes:

[0120] ① Upon power-on, the first transmission line 100, the second transmission line 200, and the third transmission line 400 start up and run simultaneously.

[0121] ② The packaging box loaded with digital information moves from the right end to the left end of the first transmission line 100.

[0122] ③ When the packaging boxes arrive at the third transmission line 400, they are clamped by the conveyor belts on both sides of the third transmission line and queue up to wait for the third transmission line 400 to release them for passage. The time for the third transmission line 400 to pass through one packaging box at a time is t3, which is the same as the time t2 for the second conveyor belt 210 to transport a distance W.

[0123] ④ After passing through the third transmission line 400, the packaging box quickly passes through the first conveyor belt 110, reaches the sliding guide plate 120, and slides down through the sliding guide plate 120 between the two upright box blocking plates 220 on the second transmission line 200. The time (t1+t1′) for the packaging box to pass through this section is the same as the time t2 for the second conveyor belt to pass through the distance W between the two upright box blocking plates 220.

[0124] ⑤ After the packaging box reaches the two upright box blocking plates 220 on the second transmission line 200, the second conveyor belt 210 drives the upright box blocking plates to rotate counterclockwise, so the packaging box gradually changes from a horizontal state to an upright state.

[0125] ⑥ As per the design requirements, the vertical box blocking plates 220 on the second transmission line body in an upright state shall have at least 10 or more space intervals, that is, the second transmission line body 200 shall be able to store 10 or more upright packaging boxes.

[0126] ⑦ After the packaging box is turned into an upright position, it moves from right to left on the second transmission line 200, driven by the second conveyor belt 210. Moreover, between every two upright box blocking plates 220, there will be one upright packaging box in sequence.

[0127] ⑧ When the first upright packaging box reaches point A at the leftmost end of the second transmission line 200, the detection signal is sent to the on-site industrial control computer, and the control system controls the first conveyor belt 110, the second conveyor belt 210, the third conveyor belt 421 and the fourth conveyor belt 422 to stop running simultaneously.

[0128] ⑨ The control system simultaneously controls the cylinder assembly 300. According to the number of boxes packed each time (e.g., 4, 5, 6), the cylinder assembly 300 pushes the corresponding number of boxes from the leftmost end of the second transmission line 200 from one side of the second transmission line 200 into the box on the other side.

[0129] ⑩ After the cylinder assembly 300 completes the pushing action and returns to the origin, the industrial control computer control system controls the motors of each transmission line to restart the operation of the first conveyor belt 110, the second conveyor belt 210, the third conveyor belt 421, and the fourth conveyor belt 422.

[0130] When the leftmost packaging box on the second transmission line 200 returns to point A, the detection signal is sent to the on-site industrial control computer, and the control system then controls the first conveyor belt 110, the second conveyor belt 210, the third conveyor belt 421, and the fourth conveyor belt 422 to stop running simultaneously again.

[0131] The control system re-controls the cylinder assembly 300, pushing the corresponding number of packaging boxes at the leftmost end of the second transmission line 200 from one side of the second transmission line 200 into the packaging box on the other side.

[0132] This process is repeated continuously, completing tasks such as uprighting horizontally laid-out packaging boxes, packing, and pushing them into cartons.

[0133] The 600 barcode reader at the packaging box reads the digital information on the packaging box. This information is then sent to the industrial control computer's control system and associated with the digital information of all the packaging boxes in the box.

[0134] The cylinder assembly pushes the packaging box more than 300 times. When the number of times the packaging box is pushed reaches the number of boxes that are full, the packaging box moves to the next sealing stage.

[0135] This embodiment has the following advantages:

[0136] This embodiment provides a packaging box upright flipping and packing control system that perfectly realizes the transformation of "horizontal packaging boxes" into "upright packaging boxes" and successfully completes the entire process of packing according to a set quantity. The entire process ensures both the transformation of the packaging boxes from a "horizontal" to an "upright" state and the accuracy of the actual number of boxes packed and the counted quantity, thereby guaranteeing the accuracy of the digital information correspondence between the packaging boxes and the packing boxes. Furthermore, it enables data correspondence and association between multiple packaging levels (such as packaging boxes being packed into packing boxes, and packing boxes being packed into pallets), ultimately achieving full-process information management of packaged products.

[0137] For ease of explanation, the above description has been provided in conjunction with specific embodiments. However, the discussion in some embodiments is not intended to be exhaustive or to limit the embodiments to the specific forms disclosed above. Various modifications and variations can be obtained based on the above teachings. The selection and description of the above embodiments are for the purpose of better explaining the contents of this disclosure, thereby enabling those skilled in the art to better utilize the embodiments.

Claims

1. A packaging box upright flipping and packing control system, characterized in that, The system includes: a first transmission line (100); the first transmission line (100) is configured to transport a horizontally positioned packaging box along a preset direction; a second transmission line (200), the second transmission line (200) having a plurality of upright box baffles (220), all of the upright box baffles (220) being arranged around the second transmission line (200), the second transmission line (200) moving in a preset clockwise direction; the second transmission line (200) is configured to receive the packaging box transported by the first transmission line (100). The box is adjusted from a horizontal state to an upright state by moving along a preset clockwise direction through two adjacent upright box blocking plates (220); a cylinder assembly (300) is disposed on one side of the second transmission line (200), and the cylinder assembly (300) is configured to push at least one box that has moved to a preset position on the second transmission line (200) into the packaging box; the packaging box is placed on the other side of the cylinder assembly (300) relative to the second transmission line (200).

2. The packaging box upright flipping and packing control system according to claim 1, characterized in that, The first transmission line (100) includes: a first conveyor belt (110) having an inlet side and an outlet side, the first conveyor belt (110) being configured to transport a horizontally lying packaging box along a preset direction; and a sliding guide plate (120) disposed at one end of the outlet side of the first conveyor belt (110), the first conveyor belt (110) and the sliding guide plate (120) being smoothly connected, the sliding guide plate (120) being inclined at a preset angle to the ground, the preset angle of the sliding guide plate (120) being inclined to the ground being matched with the inclination angle of the latter of the two nearest adjacent upright box blocking plates (220) on the second transmission line (200) to receive the packaging box.

3. The packaging box upright flipping and packing control system according to claim 2, characterized in that, The second transmission line (200) further includes a second conveyor belt (210), on which all the box-standing baffles (220) are evenly arranged. The second conveyor belt (210) moves in a preset clockwise direction. The second conveyor belt (210) is configured to receive the packaging boxes conveyed by the first transmission line (100) and adjust the corresponding packaging boxes from a horizontal state to an upright state by means of the adjacent two box-standing baffles (220) and the movement in the preset clockwise direction.

4. The packaging box upright flipping and packing control system according to claim 3, characterized in that, The box blocking plate (220) includes: a horizontal plate (221) connected to the second conveyor belt (210), and when the horizontal plate (221) rotates to the arc structure area at both ends of the second conveyor belt (210), the horizontal plate (221) is tangent to the arc structure; and a vertical plate (222) disposed on one side edge of the horizontal plate (221).

5. A packaging box upright flipping and packing control system according to claim 1, characterized in that, The system further includes: a third transmission line (400) disposed on the first transmission line (100); the third transmission line (400) is configured to intercept a first preset number of packaging boxes and to convey a second preset number of packaging boxes to the second transmission line (200); the packaging boxes conveyed by the third transmission line (400) to the first transmission line (100) are all in a horizontal position; the packaging boxes conveyed by the third transmission line (400) to the second transmission line (200) are all or part of the packaging boxes intercepted by the third transmission line (400).

6. The packaging box upright flipping and packing control system according to claim 5, characterized in that, The third transmission line (400) includes: a fixing component (410); a transmission component (420) disposed on the fixing component (410) and configured to transport a second preset number of packaging boxes to the first transmission line (100); and an anti-slip component (430) disposed on the transmission component (420) and clamping the packaging boxes transported by the transmission component (420).

7. A packaging box upright flipping and packing control system according to claim 6, characterized in that, The fixing component (410) includes: a fixing seat (411) disposed on both sides of the first transmission line body (100); a support frame (412) disposed on the fixing seat (411) and located on both sides of the first transmission line body (100); and the transmission component (420) disposed on the support frame (412).

8. A packaging box upright flipping and packing control system according to claim 7, characterized in that, The transmission assembly (420) includes: a third conveyor belt (421) and a fourth conveyor belt (422), the third conveyor belt (421) and the fourth conveyor belt (422) being respectively disposed on both sides of the support frame (412), the area between the third conveyor belt (421) and the fourth conveyor belt (422) forming a packaging box conveying channel; and a motor (423), the motor (423) being disposed on the support frame (412), the motor (423) being connected to the third conveyor belt (421) and the fourth conveyor belt (422) respectively. 22) Connection; The anti-slip component (430) includes: a first support plate (431) and a second support plate (432), the first support plate (431) and the second support plate (432) are respectively disposed on both sides of the support frame (412), the first support plate (431) is disposed above the third conveyor belt (421), the second support plate (432) is disposed above the fourth conveyor belt (422), and the distance between the first support plate (431) and the second support plate (432) is an adjustable gap.

9. A packaging box upright flipping and packing control system according to claim 1, characterized in that, The system further includes: a packaging box barcode reader (500), which is disposed on one side of the first transmission line (100) and configured to acquire digital information of the packaging box; and a packaging carton barcode reader (600), which is disposed on one side of the second transmission line (200) and configured to acquire digital information of the packaging carton.

10. A packaging box upright flipping and packing control system according to claim 1, characterized in that, The cylinder assembly (300) includes: a cylinder body (310) disposed on one side of the second transmission line (200), and the position of the cylinder body (310) corresponds to the preset position, the cylinder body (310) being disposed perpendicular to the packaging box conveyed on the second transmission line (200); a toothed pusher plate (320) disposed on the side of the cylinder body (310) near the second transmission line (200), the toothed pusher plate (320) being detachably provided with at least one toothed plate perpendicular to the packaging box conveyed on the second transmission line (200); when multiple toothed plates are present, the multiple toothed plates correspond to multiple upright box blocking plates (220); the cylinder body (310) is configured to push at least one packaging box into a packaging box by pushing the toothed pusher plate (320).

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