Multi-station linkage type automatic assembling machine table for shared bicycle brake box
By designing a multi-station linkage automated assembly machine for shared bicycle brake boxes, and adopting a multi-station bolt tightening mechanism and lubrication system, the problems of time-consuming and labor-intensive bolt disassembly and large space occupied by cables were solved, achieving efficient assembly and reducing equipment costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN ZENGZHUN PRECISION INSTRUMENT CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-05-05
AI Technical Summary
In the current assembly process of shared bicycle brake boxes, bolt removal is time-consuming and labor-intensive, and the cable of the electric tightening shaft occupies a lot of space, which increases the difficulty and cost of equipment manufacturing.
Design a multi-station linkage automated assembly machine for shared bicycle brake boxes. It adopts a multi-station bolt tightening mechanism. Through the cooperation of the assembly table and the multi-station bolt tightening mechanism, the bolts are automatically tightened by the linkage of lifting cylinder, turning shaft, sprocket chain and motor. The lubrication system extends the service life of the equipment.
This achieves efficient bolt tightening, reduces equipment manufacturing difficulty and cost, and improves assembly efficiency and equipment interoperability.
Smart Images

Figure CN224196284U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of natural gas compressor technology, specifically to a multi-station linkage automated assembly machine for shared bicycle brake boxes. Background Technology
[0002] When manufacturing the brake boxes for shared bicycles, it is necessary to assemble the various components that make up the brake box. This requires the use of an assembly machine. During assembly, a robotic arm is typically used to pick up the corresponding parts and complete the assembly operation.
[0003] The gate boxes are connected to each other by bolts during assembly. The large number of bolts makes disassembly time-consuming and laborious. In addition, the cable of the electric tightening shaft in the assembly machine occupies a lot of space and is difficult to arrange. The installation of the tightening shaft is also difficult, which greatly increases the difficulty and cost of equipment manufacturing.
[0004] Therefore, it is necessary to invent a multi-station linkage automated assembly machine for shared bicycle brake boxes to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a multi-station linkage automated assembly machine for shared bicycle brake boxes. By cooperating with the assembly table and the multi-station bolt tightening mechanism, it solves the problems in the prior art where disassembling a large number of bolts is time-consuming and laborious, and the electric tightening shaft cable in the assembly machine occupies a lot of space and is difficult to arrange. The installation of the tightening shaft is also difficult, which greatly increases the difficulty and cost of equipment manufacturing.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-station linkage automated assembly machine for shared bicycle brake boxes, comprising an assembly table. The surface of the assembly table is provided with a multi-station bolt tightening mechanism. The multi-station bolt tightening mechanism includes an assembly frame fixedly connected to the top of the assembly table. A lifting seat is provided below the assembly frame. A sealing box is fixedly connected to the bottom of the lifting seat. A starter motor is fixedly connected to the top of the lifting seat. An outer sprocket is fixedly connected to the bottom of the starter motor. A chain is provided on the outer side of the outer sprocket and is located inside the sealing box. Several sets of outer chain teeth are fixedly connected to the outer wall of the chain, and the outer chain teeth mesh with the outer sprocket. Several sets of inner chain teeth are fixedly connected to the inner wall of the chain, and four sets of inner sprockets mesh with the inner side walls of the inner chain teeth. A screwing shaft is provided below the inner sprocket. The starter motor, in conjunction with the outer chain teeth, drives the chain to move, thereby cooperating with other parts to achieve the tightening of bolts by multiple sets of screwing shafts.
[0007] Preferably, the bottom end of the inner sprocket is fixedly connected to a drive shaft, and the drive shaft is rotatably connected to the inside of the sealing box. The screw shaft is telescopically slidably connected to the bottom end of the drive shaft. A return spring is sleeved on the outer wall of the screw shaft, and the working height of the screw shaft can be adjusted by the return spring.
[0008] Preferably, a lifting cylinder is fixedly connected to the top of the assembly frame, and the output end of the lifting cylinder is fixedly connected to the top of the lifting seat. Activating the lifting cylinder drives the lifting seat to rise and fall.
[0009] Preferably, a lubricating oil tank is fixedly connected inside the assembly frame, and an oil injection valve is fixedly connected to the back side of the assembly frame. Two sets of drainage hoses are fixedly connected to the bottom of the lubricating oil tank, and the drainage hoses are connected to the sealing box, so that oil is injected into the lubricating oil tank through the assembly frame.
[0010] Preferably, two sets of external nozzles are fixedly connected to the inner wall of the sealing box. The external nozzles are located outside the outer chain teeth and are used to lubricate the outer chain teeth and the outer sprocket.
[0011] Preferably, an inner nozzle is fixedly connected to the bottom wall of the sealed box. The inner nozzle is located inside the inner chain teeth and lubricates the inner sprocket and inner chain teeth through the inner nozzle.
[0012] Preferably, a conveying mechanism is installed on the surface of the assembly table, and a pressing mechanism is fixedly connected to the top of the assembly table and is located in front of the multi-station bolt tightening mechanism. The pressing mechanism and the conveying mechanism work together with the multi-station bolt tightening mechanism to achieve compaction and other processes, thereby improving the linkage of the structure.
[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0014] Through the cooperation of the assembly table and the multi-station bolt tightening mechanism, after the gate box is initially assembled by the pressing mechanism, it is transported to the bottom of the assembly frame by the conveying mechanism. The lifting cylinder is activated to drive the lifting seat and the sealing box to descend, which in turn drives the drive shaft and the screwing shaft to descend. The screwing shaft and the return spring cooperate to adapt to bolts of different heights and installation positions. The starter motor is controlled to drive the outer sprocket to rotate. The outer sprocket drives the outer chain teeth and the chain to rotate, which in turn drives the inner sprocket and the drive shaft to rotate through the chain and the inner chain teeth. In turn, the drive shaft drives the screwing shaft to rotate to achieve the tightening of the bolts. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0016] Figure 1 This is a schematic diagram of the overall first-view structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the overall second-view structure of this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of the present invention;
[0019] Figure 4 This is a bottom view of the sealing box structure of this utility model;
[0020] Figure 5 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Assembly table; 2. Multi-station bolt tightening mechanism; 201. Assembly frame; 202. Lifting seat; 203. Sealing box; 204. Starter motor; 205. Chain; 206. Outer chain tooth; 207. Inner chain tooth; 208. Outer sprocket; 209. Drive shaft; 210. Return spring; 211. Tightening shaft; 212. Inner sprocket; 3. Conveying mechanism; 4. Pressing mechanism; 5. Lifting cylinder; 6. Lubricating oil tank; 7. Drainage hose; 8. Outer nozzle; 9. Inner nozzle. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] This utility model provides, for example Figure 1-5The diagram shows a multi-station linkage automated assembly machine for shared bicycle brake boxes, comprising an assembly platform 1. A multi-station bolt tightening mechanism 2 is provided on the surface of the assembly platform 1. The multi-station bolt tightening mechanism 2 includes an assembly frame 201 fixedly connected to the top of the assembly platform 1. A lifting seat 202 is provided below the assembly frame 201. A sealing box 203 is fixedly connected to the bottom end of the lifting seat 202. A starter motor 204 is fixedly connected to the top end of the lifting seat 202. An outer sprocket 208 is fixedly connected to the bottom end of the starter motor 204. A chain 205 is provided on the outer side of the outer sprocket 208, and the chain 205 is located at... Inside the sealed box 203, several sets of external chain teeth 206 are fixedly connected to the outer wall of the chain 205, and the external chain teeth 206 mesh with the external sprockets 208. Several sets of internal chain teeth 207 are fixedly connected to the inner wall of the chain 205, and four sets of internal sprockets 212 mesh with the inner wall of the internal chain teeth 207. A turning shaft 211 is provided below the internal sprockets 212. By starting the motor 204 and cooperating with the external chain teeth 206, the chain 205 is driven to move, thereby cooperating with other parts to achieve the tightening of bolts by multiple sets of turning shafts 211. A drive shaft 209 is fixedly connected to the bottom end of the internal sprockets 212. 09 is rotatably connected to the inner side of the sealing box 203. The rotating shaft 211 is telescopically slidably connected to the bottom end of the transmission shaft 209. A return spring 210 is sleeved on the outer wall of the rotating shaft 211. The working height of the rotating shaft 211 can be adjusted by the return spring 210. The top of the assembly frame 201 is fixedly connected to the lifting cylinder 5. The output end of the lifting cylinder 5 is fixedly connected to the top of the lifting seat 202. When the lifting cylinder 5 is activated, the lifting seat 202 is lifted and lowered. Through the cooperation of the assembly table 1 and the multi-station bolt tightening mechanism 2, after the gate box is initially assembled by the pressing mechanism 4, it is transported to the assembly stage by the conveying mechanism 3. Below the mounting bracket 201, the lifting cylinder 5 is activated to lower the lifting seat 202 and the sealing box 203, which in turn lowers the drive shaft 209 and the tightening shaft 211. The tightening shaft 211 and the return spring 210 work together to accommodate bolts at different heights and installation positions. The starting motor 204 is controlled to drive the outer sprocket 208 to rotate. The outer sprocket 208 drives the outer chain teeth 206 and the chain 205 to rotate. In turn, the chain 205 and the inner chain teeth 207 drive the inner sprocket 212 and the drive shaft 209 to rotate. Finally, the drive shaft 209 drives the tightening shaft 211 to rotate, thus tightening the bolts.
[0025] Refer to the instruction manual appendix Figure 1-5An oil lubricating tank 6 is fixedly connected inside the assembly frame 201, and an oil injection valve is fixedly connected to the back side of the assembly frame 201. Two sets of drainage hoses 7 are fixedly connected to the bottom end of the oil lubricating tank 6, and the drainage hoses 7 communicate with the sealing box 203. Oil is injected into the oil lubricating tank 6 through the assembly frame 201. Two sets of external nozzles 8 are fixedly connected to the inner wall of the sealing box 203. The external nozzles 8 are located outside the outer chain teeth 206, and lubricate the outer chain teeth 206 and the outer sprocket 208 through the external nozzles 8. An inner nozzle 9 is fixedly connected to the bottom wall of the sealing box 203. The inner nozzle 9 is located inside the inner chain tooth 207. The inner sprocket 212 and the inner chain tooth 207 are lubricated by the inner nozzle 9. A conveying mechanism 3 is installed on the surface of the assembly table 1. A pressing mechanism 4 is fixedly connected to the top of the assembly table 1 and is located in front of the multi-station bolt tightening mechanism 2. The pressing mechanism 4 and the conveying mechanism 3 cooperate with the multi-station bolt tightening mechanism 2 to achieve the compaction and other processes to improve the linkage of the structure.
[0026] The working principle of this practical application is as follows:
[0027] Refer to the instruction manual appendix Figure 1-5 When the gate box needs to be assembled, the gate box parts are placed on the surface of the conveying mechanism 3, and then the gate box is pressed by the pressing mechanism 4 for preliminary assembly. After the preliminary assembly is completed, bolts are inserted into the bolt holes on the surface of the gate box. The gate box is then sent to the bottom of the assembly frame 201 by the conveying mechanism 3. The lifting cylinder 5 is activated to drive the lifting seat 202 and the sealing box 203 to descend, which in turn drives the transmission shaft 209 and the turning shaft 211 to descend. The turning shaft 211 and the return spring 210 cooperate to accommodate bolts of different heights and installation positions. After the screwing shaft 211 contacts the bolt, the starter motor 204 is controlled to drive the outer sprocket 208 to rotate. The outer sprocket 208 drives the outer chain teeth 206 and the chain 205 to rotate, which in turn drives the inner sprocket 212 and the drive shaft 209 to rotate through the chain 205 and the inner chain teeth 207. In turn, the drive shaft 209 drives the screwing shaft 211 to rotate, thereby tightening the bolt. This achieves multi-station automatic assembly. When the chain 205 rotates, the outer nozzle 8 and the inner nozzle 9 are activated to lubricate both the inner and outer sides of the chain 205 to extend its service life.
[0028] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A multi-station linkage automated assembly machine for shared bicycle brake boxes, comprising an assembly table (1), characterized in that: The surface of the assembly table (1) is provided with a multi-station bolt tightening mechanism (2). The multi-station bolt tightening mechanism (2) includes an assembly frame (201) fixedly connected to the top of the assembly table (1). A lifting seat (202) is provided below the assembly frame (201). A sealing box (203) is fixedly connected to the bottom end of the lifting seat (202). A starter motor (204) is fixedly connected to the top end of the lifting seat (202). An outer sprocket (208) is fixedly connected to the bottom end of the starter motor (204). A chain (205) is provided on the outer side of the outer sprocket (208) and the chain (205) is located inside the sealed box (203). Several sets of outer chain teeth (206) are fixedly connected to the outer side wall of the chain (205) and the outer chain teeth (206) mesh with the outer sprocket (208). Several sets of inner chain teeth (207) are fixedly connected to the inner side wall of the chain (205) and four sets of inner sprockets (212) mesh with the inner side wall of the inner chain teeth (207). A screwing shaft (211) is provided below the inner sprockets (212).
2. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The bottom end of the inner sprocket (212) is fixedly connected to the drive shaft (209), and the drive shaft (209) is rotatably connected to the inner side of the sealing box (203). The screw shaft (211) is telescopically slidably connected to the bottom end of the drive shaft (209), and a return spring (210) is sleeved on the outer wall of the screw shaft (211).
3. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The top of the assembly frame (201) is fixedly connected to a lifting cylinder (5), and the output end of the lifting cylinder (5) is fixedly connected to the top of the lifting seat (202).
4. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The assembly frame (201) is internally fixedly connected to a lubricating oil tank (6) and the back side of the assembly frame (201) is fixedly connected to an oil injection valve. The bottom end of the lubricating oil tank (6) is fixedly connected to two sets of drainage hoses (7) and the drainage hoses (7) are connected to the sealing box (203).
5. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The inner wall of the sealing box (203) is fixedly connected with two sets of external nozzles (8), which are located on the outside of the external chain teeth (206).
6. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The bottom wall of the sealed box (203) is fixedly connected to an inner nozzle (9), which is located inside the inner chain teeth (207).
7. The multi-station linkage automated assembly machine for shared bicycle brake boxes according to claim 1, characterized in that: The assembly platform (1) is equipped with a conveying mechanism (3), and the top of the assembly platform (1) is fixedly connected to a pressing mechanism (4), which is located in front of the multi-station bolt tightening mechanism (2).