Vinegar residue dewatering and drying integrated device
By installing a steam venting plate and a water collection structure on the integrated vinegar residue dehydration and drying device, the danger of direct steam discharge to workers was solved, steam cooling and collection were achieved, and the safety of the equipment was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YIBIN CHENGHUI VINEGAR IND CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-05-19
AI Technical Summary
Existing integrated dehydration and drying equipment for vinegar residue generates steam when hot air is discharged from the drying drum, and the overheated steam poses a danger to workers.
A removable anti-venting plate and a water-collecting structure are installed outside the drying cylinder. The anti-venting plate is designed with a pointed tip to guide and cool the steam, and the water-collecting structure collects and discharges the cooled steam water through an inclined water tank and a water-collecting pipe to reduce steam dripping.
It effectively reduces the danger to workers from direct steam output, reduces steam dripping, and improves equipment safety.
Smart Images
Figure CN224262091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vinegar residue dehydration and drying technology, specifically to an integrated device for vinegar residue dehydration and drying. Background Technology
[0002] The integrated dehydration and drying device for vinegar residue is a specialized integrated equipment for the treatment of acetic acid fermentation residue (vinegar residue). By combining mechanical dehydration and thermal drying technologies, it continuously completes the efficient dehydration, drying and shaping of vinegar residue in a single system, ultimately transforming the wet residue with high moisture content (usually 60%-80%) into solid products with low moisture content (≤15%) that are easy to store or can be directly utilized (such as feed ingredients, biomass fuel, etc.).
[0003] Currently available integrated dehydration and drying equipment for vinegar residue involves heating and drying within the heating structure during operation. This requires the hot air inside the drying drum to be expelled. Direct discharge results in steam, which can pose a danger to workers if it is too hot. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated device for dehydrating and drying vinegar residue, in order to solve the problem mentioned in the background art that the hot air in the drying cylinder of the integrated device for dehydrating and drying vinegar residue needs to be discharged, and steam will be generated when it is directly discharged. The overheated steam will pose a certain danger to the workers.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for dehydrating and drying vinegar residue, comprising a drying cylinder, a detachable vent plate, a venting shield, a water receiving structure, a base, a water tank, and a water receiving pipe: a detachable vent plate for steam discharge is provided outside the drying cylinder; the venting shield is disposed on the detachable vent plate, and the venting shield and the drying cylinder are detachably connected; the water receiving structure is located below the detachable vent plate, and the water receiving structure and the venting shield are vertically distributed; the water receiving structure includes a base detachably connected to the surface of the drying cylinder, a water tank is provided on the top of the base, and a water receiving pipe is connected to the bottom of the base, and the water receiving pipe is connected to the water tank.
[0006] Preferably, the water tank is designed to be inclined, and the water inlet pipe is located at the lowest point of the water tank.
[0007] Preferably, the length of the base is greater than the length of the vent plate, and the bottom of the longitudinal section of the vent plate is designed with a pointed tip.
[0008] Preferably, the detachable vent plate has a plurality of vent holes, and the vent holes are connected to the inside of the drying cylinder.
[0009] Preferably, heating structures are connected to both sides of the outside of the drying cylinder, and the two heating structures are symmetrically distributed along the center line of the drying cylinder.
[0010] Preferably, the drying cylinder has a mechanical dehydration module and a temperature sensor.
[0011] Preferably, the drying cylinder is provided with a water outlet that extends outside the drying cylinder, and a sealing cap is detachably connected to the top of the drying cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the integrated dehydration and drying device for vinegar residue has an anti-venting plate for guiding the flow and a water receiving structure for receiving the cooled fluid outside the drying cylinder. In use, the water tank is designed with an inclined plate, which guides the cooled fluid and reduces the probability of the cooled fluid dripping everywhere. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0014] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 3 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 4 This is a side view of the structure of this utility model;
[0017] Figure 5 This is a side view of the internal structure of the water-receiving structure of this utility model.
[0018] In the picture:
[0019] 1. Drying cylinder; 11. Heating structure; 12. Water outlet; 13. Sealing cover;
[0020] 2. Removable vent plate; 21. Vent hole;
[0021] 3. Water connection structure; 31. Water pipe; 32. Base support; 33. Water tank;
[0022] 4. Air vent plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1
[0025] like Figure 1-5 As shown, an integrated dehydration and drying device for vinegar residue includes a drying cylinder 1, a detachable vent plate 2, a vent plate 4, a water receiving structure 3, a base 32, a water tank 33, and a water receiving pipe 31. The drying cylinder 1 is provided with a detachable vent plate 2 for steam discharge. The drying cylinder 1 has an open-top chamber for placing crushed vinegar residue. The vent plate 2 is connected to the side wall of the drying cylinder 1 by bolts or the like during use for steam discharge.
[0026] The vent plate 4 is mounted on the detachable vent plate 2, such as Figure 4 As shown, the bottom of the longitudinal section of the anti-escaping plate 4 is designed with a pointed tip. On the one hand, the anti-escaping plate 4 guides the steam and reduces the direct steam outflow, which poses a certain danger to the surrounding workers. On the other hand, it cools the steam, and the cooled steam water will drip down along the anti-escaping plate 4.
[0027] To guide the steam water dripping down the anti-vent plate 4, the water receiving structure 3 and the drying cylinder 1 are detachably connected. Specifically, the water receiving structure 3 is located below the vent plate 2, and the water receiving structure 3 and the anti-vent plate 4 are perpendicularly distributed. The water receiving structure 3 includes a base 32, a water tank 33, and a water receiving pipe 31. The base 32 is detachably connected to the surface of the drying cylinder 1 by bolts or the like. It should be noted that the length of the base 32 is greater than the length of the anti-vent plate 4, and it is used to receive the steam water dripping down the anti-vent plate 4. The water tank 33 is integrally formed on the top of the base 32. The water tank 33 is designed with an incline, and the bottom of the base 32 is connected to a water inlet pipe 31. The water inlet pipe 31 is located at the lowest point of the water tank 33 and is connected to the water tank 33. When in use, the water tank 33 will receive the steam water dripping down the anti-steam plate 4. At the same time, because the water tank 33 is designed with an incline and the water inlet pipe 31 is located at the lowest point of the water tank 33, the water tank 33 will gather the water flow at the lowest point and discharge it through the water inlet pipe 31. In actual use, a water pipe will be fixedly inserted into the bottom of the water inlet pipe 31 for diversion to reduce the phenomenon of steam water dripping everywhere.
[0028] The effect achieved by the entire embodiment is as follows: When in use, crushed vinegar residue is first placed in the drying cylinder 1. During the dehydration process, the detachable vent plate 2 will discharge the steam in the drying cylinder 1. The water tank 33 will receive the steam water dripping down the vent plate 4. At the same time, since the water tank 33 is designed with an inclination and the water inlet pipe 31 is located at the lowest point of the water tank 33, the water tank 33 will gather the water flow at the lowest point and discharge it through the water inlet pipe 31. In actual use, a water pipe will be fixedly inserted into the bottom of the water inlet pipe 31 for guiding the flow and reducing the phenomenon of steam water dripping everywhere. The vent plate 4 guides the steam on the one hand, reducing the direct steam discharge and posing a certain danger to the surrounding workers. On the other hand, it cools the steam, and the cooled steam water will drip down the vent plate 4.
[0029] Example 2
[0030] like Figure 1-5 As shown, an integrated device for dehydrating and drying vinegar residue has a detachable vent plate 2 with several vent holes 21 inside. The vent holes 21 and the detachable vent plate 2 are integrally molded and designed to discharge steam. The vent holes 21 are connected to the drying cylinder 1.
[0031] Heating structures 11 are connected to both sides of the outside of the drying cylinder 1. Each heating structure 11 contains a heating wire. During use, the heating wire is used to heat the inside of the drying cylinder 1 to achieve dehydration. The two heating structures 11 are symmetrically distributed on the center line of the drying cylinder 1. This symmetrical distribution is used to increase the uniformity of hot air inside the drying cylinder 1.
[0032] The drying cylinder 1 contains a mechanical dehydration module, specifically a twin-screw press. During operation, it uses a variable-pitch screw shaft to extrude and quickly remove free water, reducing the moisture content to 50%-60%. This is existing technology and will not be elaborated further. The drying cylinder 1 also contains a temperature sensor. The core function of the temperature sensor is to convert temperature changes into quantifiable signals such as displacement, voltage, resistance, or radiation intensity, which are then converted into temperature values using physical laws and electronic technology. When selecting a sensor, accuracy, range, response speed, and environmental conditions must be considered. These are also existing technologies and will not be elaborated further. During operation, the mechanical dehydration module performs initial dehydration, followed by heating via the control panel to the heating structure 11. At this time, the temperature sensor detects the temperature inside the drying cylinder 1 and transmits the signal to the control panel in real time. The control panel then controls the heating power of the heating structure 11 in real time to dehydrate and dry the vinegar residue inside the drying cylinder 1.
[0033] The drying cylinder 1 is provided with a water outlet 12, which is used to discharge the water after mechanical dehydration inside the drying cylinder 1. The water outlet 12 extends to the outside of the drying cylinder 1. A sealing cover 13 is detachably connected to the top of the drying cylinder 1. The sealing cover 13 is connected to the drying cylinder 1 through an existing sealing structure to seal the top of the drying cylinder 1.
[0034] The effect achieved by the entire second embodiment is that, during use, the mechanical dehydration module performs preliminary dehydration, and then the heating structure 11 is controlled by the control panel to heat. At this time, the temperature sensor will monitor the temperature inside the drying cylinder 1 and transmit the signal to the control panel in real time. The control panel controls the heating power of the heating structure 11 in real time to dehydrate and dry the vinegar residue inside the drying cylinder 1, and the water outlet 12 is used to discharge the water after mechanical dehydration inside the drying cylinder 1.
[0035] Working principle: When using this integrated vinegar residue dehydration and drying device, an external power supply is used. First, the mechanical dehydration module is used for preliminary dehydration. Then, the heating structure 11 is controlled by the control panel to heat the vinegar residue. At this time, the temperature sensor will detect the temperature inside the drying cylinder 1 and transmit the signal to the control panel in real time. The control panel controls the heating power of the heating structure 11 in real time to dehydrate and dry the vinegar residue inside the drying cylinder 1. The water outlet 12 is used to discharge the water after mechanical dehydration inside the drying cylinder 1.
[0036] Next, the crushed vinegar residue is placed inside the drying cylinder 1. During dehydration, the detachable vent plate 2 will discharge the steam from the drying cylinder 1. The water tank 33 will collect the steam water dripping down the anti-vent plate 4. At the same time, since the water tank 33 is designed with an inclination and the water inlet pipe 31 is located at the lowest point of the water tank 33, the water tank 33 will collect the water flow at the lowest point and discharge it through the water inlet pipe 31. In actual use, a water pipe will be fixedly inserted into the bottom of the water inlet pipe 31 for guiding the flow and reducing the phenomenon of steam water dripping everywhere. The anti-vent plate 4 guides the steam on the one hand, reducing the direct steam discharge and posing a certain danger to the surrounding workers. On the other hand, it cools the steam. The cooled steam water will drip down the anti-vent plate 4, thus completing the work of the integrated vinegar residue dehydration and drying device.
[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An integrated device for dehydrating and drying vinegar residue, characterized in that, include: A drying cylinder, with a removable vent plate on the outside for steam to be discharged; An anti-venting plate is provided on the detachable venting plate, and the anti-venting plate and the drying cylinder are detachably connected. A water receiving structure is located below the vent plate. The water receiving structure and the vent plate are perpendicularly distributed. The water receiving structure includes a base that is detachably connected to the surface of the drying cylinder. A water trough is provided on the top of the base, and a water receiving pipe is connected to the bottom of the base. The water receiving pipe is connected to the water trough.
2. The integrated dehydration and drying device for vinegar residue according to claim 1, characterized in that: The water tank is designed to be inclined, and the water inlet pipe is located at the lowest point of the water tank.
3. The integrated dehydration and drying device for vinegar residue according to claim 2, characterized in that: The length of the base is greater than the length of the vent plate, and the bottom of the longitudinal section of the vent plate is designed with a pointed tip.
4. The integrated dehydration and drying device for vinegar residue according to claim 1, characterized in that: The detachable vent plate has several vent holes, which are connected to the inside of the drying cylinder.
5. The integrated dehydration and drying device for vinegar residue according to claim 1, characterized in that: Heating structures are connected to both sides of the outside of the drying cylinder, and the two heating structures are symmetrically distributed along the center line of the drying cylinder.
6. The integrated dehydration and drying device for vinegar residue according to claim 5, characterized in that: The drying cylinder contains a mechanical dehydration module and a temperature sensor.
7. The integrated dehydration and drying device for vinegar residue according to claim 6, characterized in that: The drying cylinder is provided with a water outlet that extends outside the drying cylinder, and a sealing cap is detachably connected to the top of the drying cylinder.