Linear module-based automatic assembly equipment

Abstract

The utility model discloses a linear module based automatic assembly equipment relates to automatic equipment technical field, including equipment frame, set up the first vibration material disc and second vibration material disc in the side of equipment frame, install the first feeding linear module of equipment frame upper portion, second feeding linear module, first feeding linear module, second feeding linear module, gantry type unloading mechanism and multiple speed chain, and the tray is set up on the conveying end of multiple speed chain. This linear module based automatic assembly equipment adopts automatic mechanical replacement manual work, can obviously promote assembly efficiency and quality, get rid of manual operation's speed bottleneck and quality fluctuation, shorten production cycle greatly, reduce the product failure rate caused by human error, realize efficient, stable high -quality production, satisfy large -scale industrial production demand.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to an automatic assembly equipment based on linear modules. Background Technology

[0002] In existing industrial production technology fields, the assembly of components A and B is generally done manually. For a long time, manual assembly has been the main operation method in the component assembly process of manufacturing. Workers need to manually take components A and B from storage and assemble them precisely according to the predetermined assembly sequence and process requirements to meet product design and functional requirements.

[0003] First, from a production efficiency perspective, manual operation has limited speed, making it difficult to achieve large-scale, high-efficiency continuous production. Workers are prone to fatigue from repetitive assembly tasks over long periods, leading to a decrease in assembly speed and consequently affecting the overall production line's capacity, thus failing to meet market demands for rapid product supply.

[0004] Secondly, regarding assembly quality, manual assembly is significantly affected by factors such as worker skill level, work condition, and experience. Different workers have varying assembly techniques and proficiency, making it difficult to guarantee the precise consistency of the assembly position and force applied to each component. This can easily lead to assembly deviations, loosening, and other quality problems, affecting the overall performance and reliability of the product, and increasing the product defect rate and rework costs. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic assembly equipment based on linear modules, which solves the problems mentioned in the background.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic assembly equipment based on linear modules, including an equipment frame, a first vibrating material plate and a second vibrating material plate arranged on the side of the equipment frame, a first feeding linear module, a second feeding linear module, a first feeding linear module, a second feeding linear module, a gantry unloading mechanism, and a double-speed chain, wherein a tray is provided on the conveying end of the double-speed chain.

[0007] Furthermore, both the first and second feeding linear modules are equipped with a slide cylinder at their drive ends, and the slide cylinder is equipped with a first gripper cylinder at its extension end.

[0008] Furthermore, both the first and second feeding linear modules are equipped with fixtures at their conveying ends, and the upper part of the fixtures is equipped with protruding posts.

[0009] Furthermore, the gantry unloading mechanism includes an active linear module and a driven linear module mounted on the top of the equipment frame. The active linear module has a power input end and a power output end, and the driven linear module has a power input end. A drive motor is installed at the end of the active linear module, and the drive end of the drive motor is connected to the power input end of the active linear module. The power output end of the active linear module and the power input end of the driven linear module are connected by a transmission shaft.

[0010] Furthermore, the driving ends of the active linear module and the driven linear module are jointly equipped with a first unloading linear module, and the driving end of the first unloading linear module is equipped with a second unloading linear module. The first unloading linear module and the second unloading linear module are arranged perpendicular to each other.

[0011] Furthermore, a second gripper cylinder is installed at the drive end of the second unloading linear module, which is used to clamp the assembled finished product.

[0012] This invention provides an automated assembly equipment based on linear modules. Compared with the prior art, it has the following advantages:

[0013] This linear module-based automated assembly equipment replaces manual labor with automated machinery, which can significantly improve assembly efficiency and quality, overcome the speed bottleneck and quality fluctuations of manual operation, greatly shorten the production cycle, reduce the product defect rate caused by human error, achieve efficient, stable, and high-quality production, and meet the needs of large-scale industrial production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the first feeding linear module in this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the first and second feeding linear modules and the fixture in this utility model;

[0017] Figure 4 This is a schematic diagram of the fixture and parts in this utility model;

[0018] Figure 5 This is a schematic diagram of the gantry unloading mechanism in this utility model.

[0019] In the diagram: 1. Equipment frame; 2. First vibrating disc; 3. Second vibrating disc; 4. First feeding linear module; 41. Slide cylinder; 42. First gripper cylinder; 5. Second feeding linear module; 6. First feeding linear module; 61. Fixture; 62. Protruding column; 7. Second feeding linear module; 8. Gantry unloading mechanism; 81. Active linear module; 82. Driven linear module; 83. Drive motor; 84. Transmission shaft; 85. First unloading linear module; 86. Second unloading linear module; 87. Second gripper cylinder; 9. Double speed chain; 10. Tray; 11. Part A; 111. Inherent through hole; 12. Part B. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 This utility model provides a technical solution: an automatic assembly equipment based on linear modules, including an equipment frame 1, a first vibrating disc 2 and a second vibrating disc 3 disposed beside the equipment frame 1, a first feeding linear module 4, a second feeding linear module 5, a first feeding linear module 6, a second feeding linear module 7, a gantry unloading mechanism 8, and a double-speed chain 9. The first vibrating disc 2 and the second vibrating disc 3 are respectively used to transport parts A and B, and the first feeding linear module 4 and the second feeding linear module 5... The first and second vibrating discs 2 and 3 respectively are used to place parts A and B from the first and second feeding linear modules 6 and 7 into fixtures, and to assemble parts A and B. The first and second feeding linear modules 6 and 7 are used to transport the assembled finished products from the beginning to the end. A tray 10 is set on the conveying end of the double-speed chain 9. The gantry unloading mechanism 8 is used to place the finished products on the first and second feeding linear modules 6 and 7 into the tray 10, as detailed below:

[0022] The first feeding linear module 4 and the second feeding linear module 5 are both equipped with a slide cylinder 41 at their drive ends. The slide cylinder 41 is equipped with a first gripper cylinder 42 at its telescopic end. The first gripper cylinder 42 is used to grip parts A and B.

[0023] Both the first feeding linear module 6 and the second feeding linear module 7 are equipped with fixtures 61 at their conveying ends. A protruding post 62 is installed on the upper part of the fixture 61. The protruding post 62 is used to constrain part A on the fixture 61 so that it will not deviate during the conveying process.

[0024] The gantry unloading mechanism 8 includes an active linear module 81 and a driven linear module 82 mounted on the top of the equipment frame 1. The active linear module 81 has a power input end and a power output end, and the driven linear module 82 has a power input end. A drive motor 83 is mounted at the end of the active linear module 81. The drive end of the drive motor 83 is connected to the power input end of the active linear module 81. The power output end of the active linear module 81 and the power input end of the driven linear module 82 are connected by a transmission shaft 84. A first unloading linear module 85 is mounted on the drive ends of the active linear module 81 and the driven linear module 82. A second unloading linear module 86 is mounted on the drive end of the first unloading linear module 85. A second gripper cylinder 87 is mounted on the drive end of the second unloading linear module 86. The second gripper cylinder 87 is used to grip the assembled finished product.

[0025] It should be noted that the above-mentioned vibrating disc, linear module, cylinder and speed-doubler chain are all existing. The specific structure, working principle and control circuit structure will not be described in detail here. The drive motor 83 is a servo motor, which can rotate alternately in forward and reverse directions and has a self-locking function. During the conveying process of the above-mentioned linear module, whether the conveyed object is in place is detected by sensors. This is also existing known technology and is well known to those skilled in the art. It will not be described in detail here either.

[0026] During the operation of this automated assembly equipment:

[0027] First, part A 11 and part B 12 are poured into the first vibrating plate 2 and the second vibrating plate 3 respectively. The first vibrating plate 2 and the second vibrating plate 3 vibrate part A 11 and part B 12 to the exit station respectively.

[0028] Subsequently, the first feeding linear module 4 drives the slide cylinder 41 and the first gripper cylinder 42 to approach part A 11 until the first gripper cylinder 42 is directly above part A 11. At this time, the slide cylinder 41 pushes the first gripper cylinder 42 down until the first gripper cylinder 42 clamps part A 11, and then retracts until part A 11 is above the fixture 61 of the first feeding linear module 6. The first gripper cylinder 42 places part A 11 into the fixture 61. During placement, the protrusion 62 is inserted into the inherent through hole 111. The second feeding linear module 5 obtains part B 12 in the same way as the above process.

[0029] Subsequently, the first feeding linear module 6 drives the fixture 61 and part A 11 to move synchronously to directly below the unloading end of the second feeding linear module 5. The first gripper cylinder 42 assembles part B 12 above part A 11, thus completing the assembly. The second feeding linear module 7 conveys the fixture 61 in the same way.

[0030] Subsequently, the first feeding linear module 6 transports the assembled parts A 11 and B 12 to the end. The drive motor 83 drives the active linear module 81 and the driven linear module 82 to move synchronously through the transmission shaft 84, jointly driving the first unloading linear module 85, the second unloading linear module 86, and the second gripper cylinder 87 to move as a whole until the second gripper cylinder 87 is in the same vertical plane as the finished product. The first unloading linear module 85 drives the second unloading linear module 86 and the second gripper cylinder 87 to move as a whole until the second gripper cylinder 87 is directly above the finished product. The second unloading linear module 86 drives the second gripper cylinder 87 to move down until the second gripper cylinder 87 picks up the finished product. Then the above structure retracts until the second gripper cylinder 87 is above the placement position of the pallet 10. Then the second gripper cylinder 87 releases the finished product and places it in the position of the pallet 10. When the pallet 10 is full, the double-speed chain 9 transports the pallet 10 away, and a new pallet 10 can be replaced.

Claims

1. An automatic assembly equipment based on linear modules, characterized in that, It includes a device frame (1), a first vibrating disc (2) and a second vibrating disc (3) located on the side of the device frame (1), a first feeding linear module (4), a second feeding linear module (5), a first feeding linear module (6), a second feeding linear module (7), a gantry unloading mechanism (8), and a double-speed chain (9) installed on the upper part of the device frame (1). The conveying end of the double-speed chain (9) is provided with a tray (10).

2. The automatic assembly equipment based on linear modules according to claim 1, characterized in that, The first feeding linear module (4) and the second feeding linear module (5) are both equipped with a slide cylinder (41) at their drive ends, and the slide cylinder (41) is equipped with a first gripper cylinder (42) at its extension end.

3. The automatic assembly equipment based on linear modules according to claim 1, characterized in that, The first feeding linear module (6) and the second feeding linear module (7) are both equipped with a fixture (61) at their conveying ends, and a protruding post (62) is installed on the upper part of the fixture (61).

4. The automatic assembly equipment based on linear modules according to claim 1, characterized in that, The gantry unloading mechanism (8) includes an active linear module (81) and a driven linear module (82) mounted on the top of the equipment frame (1). The active linear module (81) has a power input end and a power output end. The driven linear module (82) has a power input end. A drive motor (83) is installed at the end of the active linear module (81). The drive end of the drive motor (83) is connected to the power input end of the active linear module (81). The power output end of the active linear module (81) and the power input end of the driven linear module (82) are connected by a transmission shaft (84).

5. The automatic assembly equipment based on linear modules according to claim 4, characterized in that, The first unloading linear module (85) is installed on the drive end of the active linear module (81) and the driven linear module (82). The second unloading linear module (86) is installed on the drive end of the first unloading linear module (85). The first unloading linear module (85) and the second unloading linear module (86) are arranged perpendicular to each other.

6. The automatic assembly equipment based on linear modules according to claim 5, characterized in that, The second unloading linear module (86) is equipped with a second gripper cylinder (87) at its drive end. The second gripper cylinder (87) is used to clamp the assembled finished product.

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