Universal refrigeration tank for single and double system refrigerator

By designing standardized cavities and modular interfaces for single and dual-system refrigerator liner, the problem of non-interchangeability of single and dual-system refrigerator liner was solved, enabling rapid conversion of liner and efficient cold air transfer, reducing production costs and improving production efficiency.

CN224353373UActive Publication Date: 2026-06-12JIANGSU SONLU ELECTRICAL APPLIANCE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SONLU ELECTRICAL APPLIANCE
Filing Date
2025-07-18
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In existing technologies, the refrigerator liner of single-system and dual-system refrigerators cannot be interchanged, resulting in high mold costs, low production efficiency and poor compatibility, and failing to meet the air duct and drainage requirements of different refrigeration systems.

Method used

A universal refrigerator liner for both single and dual systems is designed, employing a standardized cavity structure and modular interfaces, including a main through-hole, a secondary through-hole, a single-system adapter module, and a dual-system adapter module. It achieves efficient cold air transfer and drainage requirements through sealing lips and anti-backflow bending parts, adapting to the installation characteristics of different refrigeration systems.

🎯Benefits of technology

It enables rapid switching between single and dual systems for the same refrigerator liner, reduces mold development costs, simplifies the production process, improves production line compatibility and assembly efficiency, and ensures efficient cold transfer and drainage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single double system refrigerator general refrigeration box liner, it is in solving the problem that the refrigeration box liner of existing single double system refrigerator cannot be used due to the difference of air duct structure. The refrigeration box liner includes integrally formed box liner main module, and its bottom is equipped with main installation area and vice installation area, and the main through -hole and vice through -hole are respectively set up as standard interface. Through the modular design, the main through -hole can adapt single system adaptation module or double system adaptation module: single system mode, install the air inlet channel and return air channel, realize forced convection circulation, install the injection molding piece of water collecting groove and drainage channel under double system mode, satisfy the condensate water discharge demand. The utility model discloses standardization interface and sealed installation structure, make the same refrigeration box liner can be compatible single double system, reduce the mould investment, improve production efficiency, ensure refrigeration performance and sealing reliability simultaneously.
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Description

Technical Field

[0001] This utility model relates to the technical field of refrigerator cooler liners, and in particular to a universal cooler liner for single and dual-system refrigerators. Background Technology

[0002] Currently, air-cooled refrigerators mainly use single-system or dual-system refrigeration solutions. However, due to the differences in the air duct structure between the two systems, the refrigerator liner cannot be used interchangeably and needs to be matched separately, which increases the burden on production costs and efficiency.

[0003] Single-system refrigerators: These use a single refrigeration system (compressor, condenser, capillary tube, evaporator), where cold air is naturally diffused or forcibly circulated to the refrigerator and freezer compartments. The refrigerator compartment typically requires a single air duct inlet for both cold air delivery and recirculation.

[0004] Dual-system refrigerator: It adopts two independent refrigeration systems (refrigeration evaporator + freezing evaporator), and the refrigerator compartment and the freezer compartment are controlled separately. The refrigerator compartment liner needs to be equipped with an additional drainage structure to meet the drainage requirements of the evaporator condensate.

[0005] Because the air duct interfaces and functional requirements of single and dual systems are different, the refrigerator liners in existing technologies are not interchangeable, leading to the following problems:

[0006] 1. High mold cost: It is necessary to develop special refrigerator liners for single-system and dual-system refrigerators separately, which increases the investment in molds.

[0007] 2. Low production efficiency: The production line needs to switch between different cabinets, which affects assembly efficiency.

[0008] 3. Poor compatibility: The single-system refrigerator liner cannot adapt to the drainage requirements of a dual-system refrigerator, and vice versa, which limits the flexibility of product design.

[0009] Therefore, there is an urgent need for a universal refrigerator liner structure that can adapt to the air circulation requirements of a single system and meet the drainage requirements of a dual system, thereby improving production efficiency and reducing manufacturing costs. Utility Model Content

[0010] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0011] Therefore, to solve the above-mentioned technical problems, this utility model provides the following technical solution: a universal refrigerator liner for single and double system refrigerators, comprising:

[0012] The main module of the refrigerator compartment has a standardized sized refrigerated compartment cavity, and its bottom wall has a main installation area and auxiliary installation areas symmetrically distributed on both sides of the main installation area.

[0013] The air duct interface module, integrated into the main body module of the enclosure, includes:

[0014] The main through-hole formed in the main installation area has a hole layout that constitutes the first standard interface;

[0015] The secondary through holes formed in each secondary installation area constitute the second standard interface in their hole layout.

[0016] Single system adaptation module, including:

[0017] A first injection molded part is sealed to the main through hole, the first injection molded part having an air inlet channel extending upward to the cold storage compartment molding cavity;

[0018] A second injection molded part is sealed to each of the through holes, and the second injection molded part has a return air passage extending upward to the molding cavity of the cold storage compartment;

[0019] The dual-system adapter module includes a third injection molded part that is sealed to the main through hole. The third injection molded part has a downwardly extending water receiving tank and a drainage channel arranged at the bottom of the water receiving tank.

[0020] The first standard interface simultaneously meets the installation and positioning requirements of both the first and third injection molded parts.

[0021] As a preferred embodiment of the universal refrigerator liner for single and dual system refrigerators described in this utility model, the main through hole has a rectangular structure and is arranged in the middle of the refrigerator compartment cavity.

[0022] Both the first and third injection molded parts are provided with:

[0023] A flange structure that matches the profile of the main through hole.

[0024] As a preferred embodiment of the universal refrigerator liner for single and dual system refrigerators described in this utility model, wherein: the periphery of the flange structure is provided with an upwardly extending first sealing lip and a horizontally extending second sealing lip;

[0025] The first sealing lip is tightly fitted to the outer wall of the cold storage compartment's molded cavity;

[0026] The second sealing lip forms a waterproof seal with the corresponding injection molded part body, and the second sealing lip fits tightly against the bottom wall of the cold storage chamber molding cavity.

[0027] As a preferred embodiment of the universal refrigerator liner for single and dual systems described in this utility model, the cross-section of the water receiving tank is a tapered trapezoidal structure, and the drainage channel is provided with an anti-backflow bending part, the lowest point of which is lower than the bottom surface of the water receiving tank.

[0028] As a preferred embodiment of the universal refrigerator liner for single and double system refrigerators described in this utility model, wherein: both the first injection molded part and the second injection molded part include a freezer compartment connecting part, the freezer compartment connecting part having:

[0029] A horizontally extending mounting plate for a tight fit against the top wall of the freezer compartment;

[0030] Vertically extending positioning baffles are used to fit tightly against the side wall of the freezer compartment.

[0031] The beneficial effects of this utility model are:

[0032] 1. The main body of the refrigerator liner of this utility model adopts a standardized cavity structure. Through the modular design of the main through hole (first standard interface) and the auxiliary through hole (second standard interface), it is compatible with single system adapter modules (first injection molded part, second injection molded part) and dual system adapter modules (third injection molded part), realizing "one liner for multiple uses", reducing the development cost of special molds, eliminating the need to switch between different refrigerator liners during the production process, simplifying the assembly process, improving production line compatibility, and reducing management complexity.

[0033] 2. In single-system mode, this utility model forms a forced convection circulation through the air inlet channel and the air return channel to ensure efficient transfer of cold energy; in dual-system mode, the water receiving tank and anti-backflow bending part of the third injection molded part effectively collect and discharge condensate water, while preventing cold air leakage and meeting the drainage requirements of the dual-system refrigerator.

[0034] 3. This utility model adopts an "L"-shaped double-lip sealing structure (first sealing lip and second sealing lip) to ensure a tight fit between the box liner and the injection molded part, preventing cold loss or condensate leakage. Attached Figure Description

[0035] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0036] Figure 1 This is a schematic diagram of the installation structure of the single / dual system of this utility model.

[0037] Figure 2 For the present utility model Figure 1A schematic diagram of the main structure.

[0038] Figure 3 For the present utility model Figure 1 A schematic diagram of the rear view structure.

[0039] Figure 4 This is a bottom view of the single / dual system refrigeration liner of this utility model.

[0040] Figure 5 For the present utility model Figure 4 A side view structural diagram.

[0041] Figure 6 This is an exploded view of the components of a single system according to this utility model.

[0042] In the diagram: 100, main module of the refrigerator liner; 101, refrigerated compartment molded cavity; 102, main installation area; 103, auxiliary installation area;

[0043] 200. Duct interface module; 201. Main through hole; 202. Secondary through hole;

[0044] 300. Single system adapter module; 301. First injection molded part; 3011. Air inlet duct; 302. Second injection molded part; 3021. Return air duct; 303. Freezer compartment connection part; 3031. Mounting plate; 3032. Positioning baffle;

[0045] 400. Dual-system adapter module; 401. Third injection molded part; 4011. Water receiving tank; 4012. Drainage channel; 4013. Anti-backflow bending part;

[0046] 500, flange structure; 501, first sealing lip; 502, second sealing lip. Detailed Implementation

[0047] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0048] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0049] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0050] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0051] Example 1

[0052] Reference Figures 1 to 6 The first embodiment of this utility model provides a universal refrigerator liner for single and dual systems, including a liner main body module 100, an air duct interface module 200, a single system adapter module 300, and a dual system adapter module 400.

[0053] The main body module 100 of the refrigerator adopts a one-piece molded plastic cavity structure, and its refrigerated compartment molded cavity 101 has a standardized length, width and height ratio. The bottom wall of the cavity is divided into a main installation area 102 and two secondary installation areas 103, with the main installation area 102 located in the middle of the bottom and the secondary installation areas 103 symmetrically distributed on both sides of the main installation area.

[0054] The air duct interface module 200 includes a main through hole 201 and a secondary through hole 202. The main through hole 201 is a rectangular through hole located in the center of the main installation area 102, with its four sides perpendicular to the bottom surface of the casing. The secondary through hole 202 is a rectangular strip-shaped through hole. The two sets of secondary through holes 202 are respectively set in the same position in the two secondary installation areas 103, forming a mirror symmetrical layout.

[0055] Single system adapter module 300: The first injection molded part 301 is interference-fitted with the main through hole 201 through the flange structure 500, and the upper opening of its air inlet channel is connected to the inner cavity of the refrigerator. The second injection molded part 302 consists of two symmetrically designed components, and the top of its return air channel 3021 is provided with an air outlet.

[0056] Both the first injection molded part 301 and the second injection molded part 302 include a freezer compartment connection part 303, which has: a horizontally extending mounting plate 3031 for tightly fitting with the top wall of the freezer compartment; and a vertically extending positioning baffle 3032 for tightly fitting with the side wall of the freezer compartment.

[0057] The dual-system adapter module 400 includes a third injection molded part 401 that is sealed to the main through hole 201. The third injection molded part 401 has a downwardly extending water receiving tank 4011 and a drainage channel 4012 arranged at the bottom of the water receiving tank 4011.

[0058] The main through hole 201 formed in the main mounting area 102 has a hole layout that constitutes a first standard interface; the secondary through holes 202 formed in each secondary mounting area 103 have a hole layout that constitutes a second standard interface; the first standard interface simultaneously meets the installation and positioning requirements of the first injection molded part 301 and the third injection molded part 401.

[0059] In practical use: When applied to a single-system refrigerator, cold air flows from the freezer compartment into the upper part of the refrigerator compartment through the air inlet duct 3011, while hot air returns to the freezer compartment through the return air ducts 3021 on both sides, forming a forced convection circulation. Each injection-molded part is connected to the refrigerator compartment or freezer compartment through the first sealing lip 501 and the second sealing lip 502 respectively (this can be achieved by welding or by drilling holes in the corresponding parts and using fasteners), ensuring efficient cold air transfer.

[0060] Example 2

[0061] Reference Figures 2 to 6 This is the second embodiment of the present invention, which differs from the first embodiment in that it provides an optimized implementation scheme based on the first embodiment. Specifically:

[0062] The flange structure 500 of the third injection molded part 401 adopts an "L"-shaped double-lip design, including:

[0063] The first sealing lip 501 is tightly fitted to the outer wall of the cold storage chamber forming cavity 101;

[0064] The second sealing lip 502 is integrally formed with the corresponding injection molded part body to form a waterproof seal, and the second sealing lip 502 is tightly fitted with the bottom wall of the cold storage chamber molding cavity 101.

[0065] The cross-section of the water receiving tank 4011 of the third injection molded part 401 is a tapered trapezoidal structure, and the drainage channel 4012 is provided with an anti-backflow bending part 4013, the lowest point of which is lower than the bottom surface of the water receiving tank 4011.

[0066] Installation method: In dual-system configuration, the third injection-molded part 401 is inserted into the main through hole 201 from the outside of the liner, and installed by welding or by drilling holes in the corresponding parts and using fasteners. The opening edge of the water tank 4011 is lower than the mounting plane of the refrigeration evaporator, and the outlet of the drain channel 4012 extends downwards to the compressor compartment.

[0067] Working mechanism: Condensate generated by the refrigeration evaporator collects along the inclined surface of the water receiving tank 4011 and is discharged through the drainage channel 4012. The anti-backflow bending part 4013 prevents cold air from leaking out. The standardized design of the main through hole 201 allows the same cabinet to be compatible with the installation of two types of injection molded parts; only the interface module needs to be replaced during conversion.

[0068] The above embodiments, through modular interface design and standardized hole layout, enable rapid conversion of the same refrigerator liner between single and dual systems (by punching through holes of different specifications in the refrigerator liner and designing matching injection molded parts, a universal refrigerator liner for single and dual systems can be achieved), adapting to the installation characteristics of different refrigeration systems.

[0069] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A universal refrigerator liner for single and dual-system refrigerators, characterized in that: include: The main body module (100) of the refrigerator has a standardized sized refrigerated compartment molded cavity (101), and its bottom wall is provided with a main installation area (102) and auxiliary installation areas (103) symmetrically distributed on both sides of the main installation area (102); The air duct interface module (200), integrated on the main body module (100), includes: The main through hole (201) formed in the main mounting area (102) has a hole layout that constitutes the first standard interface; The secondary through holes (202) formed in each secondary installation area (103) constitute the second standard interface in their hole layout; Single system adaptation module (300), including: A first injection molded part (301) is sealed to the main through hole (201), the first injection molded part (301) having an air inlet channel (3011) extending upward to the cold compartment molding cavity (101); A second injection molded part (302) is sealed to each of the through holes (202), the second injection molded part (302) having a return air passage (3021) extending upward to the cold compartment molding cavity (101); The dual-system adapter module (400) includes a third injection molded part (401) that is sealed to the main through hole (201), the third injection molded part (401) having a downwardly extending water receiving tank (4011) and a drainage channel (4012) arranged at the bottom of the water receiving tank (4011); The first standard interface simultaneously meets the installation and positioning requirements of the first injection molded part (301) and the third injection molded part (401).

2. The universal refrigerator liner for single and dual-system refrigerators as described in claim 1, characterized in that: The main through hole (201) has a rectangular structure and is arranged in the middle of the cold storage chamber forming cavity (101); Both the first injection molded part (301) and the third injection molded part (401) are provided with: A flange structure (500) that matches the profile of the main through hole (201).

3. The universal refrigerator liner for single and dual-system refrigerators as described in claim 2, characterized in that: The periphery of the flange structure (500) is provided with an upwardly extending first sealing lip (501) and a horizontally extending second sealing lip (502); The first sealing lip (501) is tightly fitted to the outer wall of the cold storage chamber forming cavity (101); The second sealing lip (502) forms a waterproof seal with the corresponding injection molded part body, and the second sealing lip (502) fits tightly against the bottom wall of the cold storage chamber molding cavity (101).

4. The universal refrigerator liner for single and dual-system refrigerators as described in claim 3, characterized in that: The cross-section of the water receiving tank (4011) is a tapered trapezoidal structure, and the drainage channel (4012) is provided with an anti-backflow bending part (4013), the lowest point of which is lower than the bottom surface of the water receiving tank (4011).

5. The universal refrigerator liner for single and dual-system refrigerators as described in claim 4, characterized in that: Both the first injection molded part (301) and the second injection molded part (302) include a freezer compartment connection part (303), which has the following features: A horizontally extending mounting plate (3031) is used to fit tightly against the top wall of the freezer compartment; A vertically extending positioning baffle (3032) is used to fit tightly against the side wall of the freezer compartment.