Portable kiln heat repair ceramic welding integrated machine

Abstract

This utility model discloses a portable integrated ceramic welding and repair machine for kiln thermal repair, belonging to the field of refractory material repair technology. It includes a welding and repair machine body with multiple casters fixedly connected to its bottom. Two interfaces are opened on the outer surface of the machine body, and an anti-detachment component is installed on its outer surface. An auxiliary component is installed on the outer surface of the anti-detachment component. Through the cooperation of a fixing block, positioning groove, positioning rod, protective sleeve, and fixing bolts, it effectively enhances the connection stability between the material pipe and the gas pipe and the interfaces, ensuring continuous and stable delivery of welding materials and gas. This avoids welding interruptions, uneven heating, or reduced repair quality due to loose connections, thus significantly improving the safety and reliability of the equipment operation. A camera on the welding spray gun can transmit real-time images of the kiln interior to a display screen, assisting operators in accurately locating damaged areas and monitoring the repair process.

Description

Technical Field

[0001] This utility model relates to the field of refractory material repair technology, and more specifically, to a portable integrated machine for ceramic welding and repair of kilns. Background Technology

[0002] The integrated ceramic welding and repair machine for kiln hot repair is a specialized piece of equipment used for hot repair of the refractory materials inside the kiln without shutting down the kiln. It is widely used in production environments that require continuous high-temperature operation, such as steel smelting, glass manufacturing, and non-ferrous metals. Using this equipment, damaged parts such as peeling, cracks, and erosion on the inner wall of the kiln can be quickly repaired without affecting the normal operation of the kiln, thereby extending the service life of the kiln and reducing production and economic losses caused by shutdown for maintenance.

[0003] When using the existing integrated ceramic welding and repair machine for kiln hot repair, a detailed inspection of the damage inside the kiln is first conducted to ensure the specific location and scope of the repair required. Matching ceramic welding and repair materials (such as ceramic welding materials, high-temperature binders, etc.) are selected and loaded into the welding and repair machine. These materials are then transported to the welding and repair spray gun through the material pipe and gas pipe. The welding and repair spray gun uses gas to deliver the welding and repair materials to the area to be repaired. Under the action of the heating mechanism, the materials are heated to a molten state and tightly bonded to the original refractory material, thereby completing the repair operation.

[0004] In practical use, existing technologies are prone to problems when the welding gun is moved for welding repair. Improper operation or mechanical vibration can cause the gas pipe and material pipe to loosen or separate at the interface, affecting the delivery of welding repair materials and heating efficiency, which in turn leads to a decline in repair quality and safety hazards. Therefore, a portable integrated ceramic welding repair machine for kiln hot repair is proposed. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide a portable integrated ceramic welding and repair machine for kiln hot repair. Through the cooperation of fixing blocks, positioning grooves, positioning rods, protective sleeves and fixing bolts, it effectively enhances the connection stability between material pipes and gas pipes and interfaces, ensures the continuous and stable delivery of welding materials and gas, and avoids welding interruptions, uneven heating or reduced repair quality caused by loose connections, thereby significantly improving the safety and reliability of equipment operation.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] A portable ceramic welding and repair machine for kiln hot repair includes a welding and repair machine body. Multiple casters are fixedly connected to the bottom of the welding and repair machine body. Two interfaces are opened on the outer surface of the welding and repair machine body. An anti-detachment component is installed on the outer surface of the welding and repair machine body, and an auxiliary component is installed on the outer surface of the anti-detachment component. The anti-detachment component includes a material pipe and a gas pipe respectively inserted into the interfaces. Multiple fixing blocks are fixedly connected to the outer surfaces of the two interfaces. Positioning grooves are opened inside the fixing blocks, and positioning rods are engaged inside the positioning grooves. The auxiliary component includes an L-shaped hanging plate fixedly connected to the side of the welding and repair machine body. A welding and repair spray gun is engaged on the outer surface of the L-shaped hanging plate, and a spray gun is fixedly connected to one end of the welding and repair spray gun.

[0010] Furthermore, both the positioning rod and the fixing block have threaded holes inside, and fixing bolts are threaded into the threaded holes.

[0011] Furthermore, a display screen and operation buttons are installed on the outer surface of the welding repair machine body, and heat dissipation holes are provided on the side of the welding repair machine body.

[0012] Furthermore, the outer surfaces of both the material pipe and the gas pipe are threaded with protective sleeves, and one end of the positioning rod is connected to the outer surface of the protective sleeve.

[0013] Furthermore, the other ends of the material pipe and the gas pipe are respectively connected to the welding repair spray gun.

[0014] Furthermore, a connecting block is fixedly connected to the upper surface of the welding gun, a camera is fixedly connected to the upper surface of the connecting block, and a push rod is fixedly connected to the outer surface of the welding machine body.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This solution effectively enhances the connection stability between the material pipe and the gas pipe and the interface through the cooperation of the fixing block, positioning groove, positioning rod, protective sleeve and fixing bolt, ensuring the continuous and stable delivery of welding repair materials and gas, avoiding welding repair interruption, uneven heating or decline in repair quality due to loose connection, thereby significantly improving the safety and reliability of equipment operation.

[0018] (2) The camera on the welding gun can transmit images of the inside of the kiln to the display screen in real time, which helps the operator to accurately locate the damaged parts and monitor the repair process, thereby effectively improving the overall repair quality and operational reliability.

[0019] (3) The welding machine body can be quickly moved to different working areas of the kiln by the cooperation of the casters and push rods. At the same time, the welding gun is hung on the L-shaped hanging plate for easy storage, which further improves the portability and ease of operation of the equipment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a side view of the overall structure of this utility model;

[0022] Figure 3 This is a partial structural cross-sectional view of the present invention.

[0023] Figure 4 This is a partial structural breakdown diagram of the present invention.

[0024] Explanation of the labels in the diagram:

[0025] 1. Welding machine body; 101. Casters; 102. Display screen; 103. Interface; 2. Anti-fall-off assembly; 201. Protective sleeve; 202. Fixing block; 203. Positioning groove; 204. Positioning rod; 205. Threaded hole; 206. Fixing bolt; 207. Material pipe; 208. Gas pipe; 3. Auxiliary components; 301. L-shaped hanging plate; 302. Welding spray gun; 303. Spray gun; 304. Connecting block; 305. Camera; 306. Push rod. Detailed Implementation

[0026] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Example 1:

[0030] Please see Figures 1-4 A portable ceramic welding and repair machine for kiln hot repair includes a welding and repair machine body 1. Multiple casters 101 are fixedly connected to the bottom of the welding and repair machine body 1. Two interfaces 103 are opened on the outer surface of the welding and repair machine body 1. An anti-fall-off component 2 is installed on the outer surface of the welding and repair machine body 1.

[0031] Specifically, the anti-detachment component 2 includes a material pipe 207 and a gas pipe 208 respectively inserted into the interface 103. Multiple fixing blocks 202 are fixedly connected to the outer surfaces of the two interfaces 103. Positioning grooves 203 are opened inside the multiple fixing blocks 202. Positioning rods 204 are snapped into the positioning grooves 203. Threaded holes 205 are opened inside the positioning rods 204 and the fixing blocks 202. Fixing bolts 206 are threadedly connected inside the threaded holes 205. A display screen 102 and operation buttons are installed on the outer surface of the welding machine body 1. Heat dissipation holes are opened on the side of the welding machine body 1. Protective sleeves 201 are threadedly connected to the outer surfaces of the material pipe 207 and the gas pipe 208. One end of the positioning rod 204 is connected to the outer surface of the protective sleeve 201.

[0032] An auxiliary component 3 is installed on the outer surface of the anti-fall-off component 2. The auxiliary component 3 includes an L-shaped hanging plate 301 fixedly connected to the side of the welding machine body 1. A welding spray gun 302 is snapped onto the outer surface of the L-shaped hanging plate 301. A spray gun 303 is fixedly connected to one end of the welding spray gun 302. The other ends of the material pipe 207 and the gas pipe 208 are respectively connected to the welding spray gun 302. A connecting block 304 is fixedly connected to the upper surface of the welding spray gun 302. A camera 305 is fixedly connected to the upper surface of the connecting block 304. A push rod 306 is fixedly connected to the outer surface of the welding machine body 1.

[0033] Furthermore, two protective sleeves 201 are threaded onto the outer surfaces of the material pipe 207 and the gas pipe 208, respectively. Then, one end of the material pipe 207 and the gas pipe 208 are inserted into the interface 103 on the welding machine body 1. When the material pipe 207 and the gas pipe 208 are fully engaged, the positioning rod 204 will automatically engage into the positioning groove 203 during the connection action. Subsequently, by screwing the fixing bolt 206 into the threaded hole 205 inside the positioning rod 204 and the fixing block 202, the material pipe 207 and the gas pipe 208 are locked, effectively preventing damage during the welding process. Equipment movement or mechanical vibration can cause connections to loosen or detach. Subsequently, the welding repair gun 302 is removed from the L-shaped hanging plate 301. The camera 305 on the connecting block 304 can transmit real-time images of the inside of the kiln to the display screen 102 on the outer surface of the welding repair machine body 1 to assist in locating the damaged parts. The welding repair material is transported through the material pipe 207, and the gas is supplied through the gas pipe 208. The gas is sprayed onto the damaged area of ​​the inner wall of the kiln through the welding repair gun 302. At the same time, the gas is ignited, and the heating mechanism heats the welding repair material to a molten state, so that it is firmly bonded to the original refractory material, completing the hot repair.

[0034] Working principle: During use, the welding machine body 1 is pushed by the push rod 306, and the universal wheels 101 at the bottom are used to move the equipment to the vicinity of the kiln to be repaired. The operator first threaded the two protective sleeves 201 onto the outer surface of the material pipe 207 and the gas pipe 208 respectively. Then, one end of the material pipe 207 and the gas pipe 208 are inserted into the interface 103 on the welding machine body 1 respectively, and it is ensured that they are firmly connected. During this process, the positioning rod 204 of the protective sleeve 201 is aligned with the positioning groove 203. When the material pipe 207 and the gas pipe 208 are fully engaged, the positioning rod 204 will automatically engage into the positioning groove 203 with the connection action, achieving initial fixation. Subsequently, by screwing the fixing bolt 206 into the threaded hole 205 inside the positioning rod 204 and the fixing block 202, the material pipe 207 and the gas pipe 208 are locked, effectively preventing the connection from loosening or falling off due to equipment movement or mechanical vibration during the welding process.

[0035] Subsequently, the welding repair spray gun 302 is removed from the L-shaped hanging plate 301. The camera 305 on the connecting block 304 can transmit real-time images of the inside of the kiln to the display screen 102 on the outer surface of the welding repair machine body 1 to assist in locating the damaged part. After confirming the repair position, the operation button on the welding repair machine body 1 is activated, and the control system starts working. The welding repair material is transported through the material pipe 207, and the gas is supplied through the gas pipe 208. Then, the welding repair spray gun 302 is aimed at the damaged area of ​​the inner wall of the kiln and sprayed onto the damaged area of ​​the inner wall of the kiln with the spray gun 303. At the same time, the gas is ignited, and the heating mechanism (achieved by the gas flame) heats the welding repair material to a molten state, so that it is firmly bonded to the original refractory material, completing the hot repair. During this process, the welding repair process can be monitored in real time through the camera 305 to ensure the repair quality. After the repair is completed, the welding repair spray gun 302 is hung back on the L-shaped hanging plate 301 for easy storage and future use.

[0036] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A portable integrated ceramic welding and repair machine for kiln hot repair, comprising a welding and repair machine body (1), characterized in that: The bottom of the welding machine body (1) is fixedly connected with multiple casters (101). The outer surface of the welding machine body (1) has two interfaces (103). The outer surface of the welding machine body (1) is equipped with an anti-drop component (2). The outer surface of the anti-drop component (2) is equipped with an auxiliary component (3). The anti-drop component (2) includes a material pipe (207) and a gas pipe (208) respectively inserted into the interface (103). Multiple fixing blocks (202) are fixedly connected to the outer surfaces of the two interfaces (103). The multiple fixing blocks (202) have positioning grooves (203) inside, and positioning rods (204) are snapped into the inside of the positioning grooves (203). The auxiliary component (3) includes an L-shaped hanging plate (301) fixedly connected to the side of the welding repair machine body (1). A welding repair spray gun (302) is snapped onto the outer surface of the L-shaped hanging plate (301), and a spray gun (303) is fixedly connected to one end of the welding repair spray gun (302).

2. The portable integrated ceramic welding and repair machine for kiln hot repair according to claim 1, characterized in that: Both the positioning rod (204) and the fixing block (202) have threaded holes (205) inside, and fixing bolts (206) are threaded inside the threaded holes (205).

3. The portable integrated ceramic welding and repair machine for kiln hot repair according to claim 1, characterized in that: The outer surface of the welding machine body (1) is equipped with a display screen (102) and operation buttons, and heat dissipation holes are provided on the side of the welding machine body (1).

4. The portable integrated ceramic welding and repair machine for kiln hot repair according to claim 1, characterized in that: The outer surfaces of the material pipe (207) and the gas pipe (208) are threaded with protective sleeves (201), and one end of the positioning rod (204) is connected to the outer surface of the protective sleeve (201).

5. The portable integrated ceramic welding and repair machine for kiln hot repair according to claim 1, characterized in that: The other ends of the material pipe (207) and the gas pipe (208) are respectively connected to the welding repair spray gun (302).

6. The portable integrated ceramic welding and repair machine for kiln hot repair according to claim 1, characterized in that: A connecting block (304) is fixedly connected to the upper surface of the welding repair spray gun (302), a camera (305) is fixedly connected to the upper surface of the connecting block (304), and a push rod (306) is fixedly connected to the outer surface of the welding repair machine body (1).

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