A moisturizing rapid cooling control device
By combining a refrigeration unit and a high-pressure atomizing pump with a humidification and cooling mechanism, rapid humidification and cooling of the composite yarn are achieved, solving the problems of fiber setting failure or unwinding difficulties in traditional processes, and realizing rapid setting and successful unwinding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG CHEM FIBER RES INST
- Filing Date
- 2025-09-16
- Publication Date
- 2026-06-12
AI Technical Summary
Existing traditional cooling processes are prone to failure or difficulties during fiber setting and unwinding, and cannot meet the rapid cooling requirements of different raw materials in the later stages of melt spinning.
The system employs a refrigeration unit, storage container, high-pressure atomizing pump, and humidification and cooling mechanism. The high-pressure atomizing pump sprays cold water into the composite yarn inside the water-permeable yarn channel for rapid humidification and cooling. A water mist adsorption device and a water filter screen are used to separate the atomized water, enabling rapid shaping and unwinding.
It enables rapid setting and successful unwinding of composite yarns, solving the problems of fiber setting failure or unwinding difficulties in traditional processes, and meeting the rapid cooling requirements in the later stages of melt spinning of different raw materials.
Smart Images

Figure CN224354775U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fiber composite spinning equipment, specifically to a moisture-retaining and rapid cooling control device. Background Technology
[0002] Composite spinning technology is widely used in the chemical fiber industry. It typically involves melt spinning different raw materials, followed by appropriate processing to obtain the target composite yarn. However, due to significant differences in temperature and humidity during the later stages of melt spinning with different raw materials, existing traditional cooling processes often result in fiber setting failure or difficulty in unwinding, causing products to fail to meet design requirements. Utility Model Content
[0003] The purpose of this invention is to provide a moisture-retaining and rapid cooling control device to solve the problems of fiber setting failure or unwinding difficulties that easily occur in existing traditional processing techniques.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A humidification and rapid cooling control device includes a refrigerator, a storage container, a high-pressure atomizing pump, and a humidification and cooling mechanism.
[0006] The refrigeration unit is connected to the storage container and is used to cool the refrigerant stored in the storage container.
[0007] The storage container is connected to a water supply pipe, a water outlet pipe, and a return pipe, and the high-pressure atomizing pump is configured on the water outlet pipe.
[0008] The humidification and cooling mechanism includes a shell, a water-permeable pipe, a water mist adsorption device, an atomizing nozzle, and a water filter.
[0009] The end of the water outlet pipe is connected to the atomizing nozzle, which faces the water-permeable pipe and is located above the filter screen.
[0010] The housing has a cooling chamber, which is divided by a water filter. A permeable wire pipe is fixedly installed in the cooling chamber, passes through the water filter, and is connected to the outside at both ends.
[0011] The first end of the return pipe is connected to the cooling chamber, and the first end of the return pipe is located below the water filter screen.
[0012] The end of the reflux pipeline is connected to the storage container.
[0013] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, a first valve body is provided on the water supply pipeline.
[0014] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, a second valve body is provided on the water outlet pipe.
[0015] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, a first filter device is provided inside the storage container.
[0016] The first end of the water outlet pipe is located inside the storage container, and the first end of the water outlet pipe is connected to the first filter device.
[0017] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, the refrigeration unit includes a cooling device, a heat exchanger, and a delivery pump.
[0018] The heat exchanger has a first pipe and a second pipe connected to its inlet and outlet, respectively, and both the first pipe and the second pipe are connected to the storage container.
[0019] The delivery pump is installed on the first pipeline or the second pipeline.
[0020] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, a second filter device is provided inside the storage container.
[0021] The first or second pipeline is connected to the second filter device.
[0022] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, the permeable threaded pipe is flared, and the diameter of the inlet of the permeable threaded pipe is larger than the diameter of the outlet.
[0023] In at least one embodiment of the moisturizing and rapid cooling control device provided in this disclosure, a third valve is provided on the first pipeline and / or the second pipeline.
[0024] The beneficial effects of this utility model are as follows: by using a high-pressure atomizing pump, cold water in the storage container is rapidly moisturized and cooled by passing through an atomizing nozzle into the composite yarn in the water-permeable yarn passage pipe. Part of the atomized water is absorbed by a water mist adsorption device and separated by a water filter screen, and then returned to the storage container through a return pipe. This achieves rapid shaping and successful unwinding of the composite yarn, effectively solving the problems of fiber shaping failure or unwinding difficulties in existing traditional cooling processes. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the component connections of a moisturizing and rapid cooling control device according to the present invention.
[0027] Figure 2 This is a schematic diagram of the internal structure of the humidification and cooling mechanism.
[0028] In the picture:
[0029] 10. Refrigeration unit; 121. First pipeline; 122. Second pipeline;
[0030] 20. Storage container; 21. Water supply pipeline; 22. Water outlet pipeline; 23. Return pipeline; 24. First filter device; 25. Second filter device; 211. First valve body; 221. Second valve body;
[0031] 30. High-pressure atomizing pump;
[0032] 40. Third valve;
[0033] 50. Humidification and cooling mechanism; 51. Shell; 52. Water-permeable pipe; 53. Water mist adsorption device; 54. Atomizing nozzle; 55. Water filter screen; 56. Cooling chamber. Detailed Implementation
[0034] The technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments, not all embodiments.
[0035] Existing traditional cooling processes for melt spinning only include an air-cooling mechanism. However, cooling by a single air-cooling mechanism is clearly insufficient. For example, when there is a large difference in the melting temperature of different materials and rapid cooling is required, the slow air-cooling speed cannot meet the demand and cannot quickly reduce the composite yarn to the required temperature in different temperature ranges.
[0036] To solve the above problems, this utility model will be equipped with a humidification and cooling device and a storage container with circulating water cooling to achieve rapid cooling of the material in the water-permeable pipe.
[0037] like Figure 1 and 2 As shown, this embodiment provides a humidification and rapid cooling control device, including a refrigerator 10, a storage container 20, a high-pressure atomizing pump 30, and a humidification and cooling mechanism 50.
[0038] Specifically, the chiller 10 is connected to the storage container 20, which stores refrigerant; the chiller 10 is used to cool the refrigerant stored in the storage container 20. The storage container 20 is connected to an external water supply pipe 21, an outlet water pipe 22, and a return water pipe 23, and a high-pressure atomizing pump 30 is configured on the outlet water pipe 22.
[0039] In this embodiment, the humidification and cooling mechanism 50 includes a housing 51, a water-permeable pipe 52, a water mist adsorption device 53, an atomizing nozzle 54, and a water filter screen 55.
[0040] Specifically, the end of the water outlet pipe 22 is connected to the atomizing nozzle 54, which faces the water-permeable wire pipe 52 and is located above the water filter screen 55.
[0041] Specifically, the housing 51 has a cooling chamber 56, which is divided by a water filter 55. A water-permeable threaded pipe 52 is fixedly installed inside the cooling chamber 56 and passes through the water filter 55. Both ends of the water-permeable threaded pipe 52 are connected to the outside.
[0042] The water mist adsorption device 53 uses a high-molecular-weight water-absorbing material with a porous honeycomb structure, which can quickly adsorb water in different states in the working environment. Under the influence of gravity, the water is discharged at the bottom of the water mist adsorption device. The water mist adsorption device 53 is located above the water filter screen 55.
[0043] Specifically, the first end of the return pipe 23 is connected to the cooling chamber 56, and the first end of the return pipe 23 is located below the water filter screen 55. The last end of the return pipe 23 is connected to the storage container 20.
[0044] Specifically, the permeable threaded pipe adopts a hollow design to facilitate the entry of water mist into the permeable threaded pipe.
[0045] When using the humidifying and cooling device, first adjust the water level in the storage container 20. Since the chiller is connected to the storage container 20, the chiller first circulates and cools the water in the storage container 20 to ensure that the water temperature in the storage container 20 reaches the required specific temperature.
[0046] A high-pressure atomizing pump rapidly moisturizes and cools the composite fibers in the permeable fiber passage pipe by spraying water from the storage container 20 through atomizing nozzles. The atomized water is then absorbed by a water mist adsorption device, separated by a water filter screen, and returned to the storage container 20 via the return pipe 23. This solves the problems of fiber setting failure or unwinding difficulties that occur in existing traditional cooling processes.
[0047] In this embodiment, a first valve body 211 is provided on the water supply pipe 21. A second valve body 221 is provided on the water outlet pipe 22.
[0048] In this embodiment, a first filter device 24 is provided inside the storage container 20. The first end of the water outlet pipe 22 is located inside the storage container 20 and is connected to the first filter device 24. The first filter device 24 is used to filter the water entering the water outlet pipe 22.
[0049] In this embodiment, the refrigerator 10 includes a cooling device (not shown), a heat exchanger (not shown), and a transfer pump (not shown).
[0050] The inlet and outlet of the heat exchanger are connected to a first pipe 121 and a second pipe 122, respectively, and both the first pipe 121 and the second pipe 122 are connected to the storage container 20.
[0051] A delivery pump is installed on the first pipeline 121. A second filter device 25 is installed inside the storage container 20, and the first pipeline 121 is connected to the second filter device 25. The second filter device 25 is used to filter the water entering the first pipeline 121.
[0052] A third valve 40 is installed on both the first pipeline 121 and the second pipeline 122.
[0053] In some embodiments, the permeable threaded pipe 52 is flared, with the inlet diameter being larger than the outlet diameter. The permeable threaded pipe is made of aluminum alloy.
[0054] Although embodiments of this application have been shown and described above, the scope of protection of this utility model is not limited thereto. Any changes or substitutions that can be conceived without inventive effort should be included within the scope of protection of this utility model. Unless expressly stated otherwise, no element, action or instruction used herein should be construed as critical or necessary.
Claims
1. A moisturizing and rapid cooling control device, characterized in that, include: Refrigeration unit, storage container, high-pressure atomizing pump, and humidification and cooling mechanism; The refrigerator is connected to the storage container, and the refrigerator is used to cool the refrigerant stored in the storage container; The storage container is connected to a water supply pipe, a water outlet pipe, and a return pipe, and the high-pressure atomizing pump is configured on the water outlet pipe; The humidification and cooling mechanism includes a shell, a water-permeable pipe, a water mist adsorption device, an atomizing nozzle, and a water filter screen; The end of the water outlet pipe is connected to the atomizing nozzle, the atomizing nozzle faces the water-permeable pipe, and the atomizing nozzle is located above the water filter screen; The housing has a cooling chamber, the filter screen divides the cooling chamber, the permeable wire pipe is fixedly installed in the cooling chamber, the permeable wire pipe passes through the filter screen, and both ends of the permeable wire pipe are connected to the outside. The first end of the return pipe is connected to the cooling chamber, and the first end of the return pipe is located below the filter screen. The end of the reflux pipeline is connected to the storage container.
2. The moisturizing and rapid cooling control device according to claim 1, characterized in that, The water supply pipeline is equipped with a first valve body.
3. The moisturizing and rapid cooling control device according to claim 1, characterized in that, A second valve body is installed on the water outlet pipe.
4. The moisturizing and rapid cooling control device according to claim 1, characterized in that, The storage container is equipped with a first filtration device; The first end of the water outlet pipe is located inside the storage container, and the first end of the water outlet pipe is connected to the first filter device.
5. The moisturizing and rapid cooling control device according to claim 1, characterized in that, The refrigeration unit includes a cooling device, a heat exchanger, and a transfer pump; The inlet and outlet of the heat exchanger are respectively connected to a first pipeline and a second pipeline, and both the first pipeline and the second pipeline are connected to the storage container. The delivery pump is installed on the first pipeline or the second pipeline.
6. The moisturizing and rapid cooling control device according to claim 5, characterized in that, The storage container is equipped with a second filtration device; The first or second pipeline is connected to the second filter device.
7. The moisturizing and rapid cooling control device according to claim 1, characterized in that, The permeable threaded pipe is flared, and the diameter of the inlet of the permeable threaded pipe is larger than the diameter of the outlet.
8. The moisturizing and rapid cooling control device according to claim 5, characterized in that, A third valve is installed on the first pipeline and / or the second pipeline.