Automobile wire harness terminal crimping die
By designing a rotatable adjustment device, the problem that existing molds cannot adapt to terminals of different specifications was solved, thereby improving the processing efficiency of automotive wiring harnesses.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU CHANGYUAN AUTOMOBILE TECHNOLOGY CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-12
AI Technical Summary
The size of the pressing block in the existing automotive wiring harness terminal crimping mold is fixed, which requires changing the mold when processing terminals of different specifications, thus affecting processing efficiency.
A crimping mold for automotive wiring harness terminals was designed. It adopts a rotatable adjustment device. The rotation and fixation of the crimping block are realized by the combination of a rotating rod, a guide rod and a spring on the adjustment device, which can adapt to the needs of wiring harnesses with different shapes.
It improves the efficiency of automotive wiring harness processing, facilitates the crimping of wiring harnesses of different shapes, reduces mold changeover time, and enhances production efficiency.
Smart Images

Figure CN224355637U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crimping mold technology, and in particular to a crimping mold for automotive wiring harness terminals. Background Technology
[0002] Wire harnesses are wiring components that connect various electrical devices in a circuit. Wire harnesses have a wide range of applications, especially with the development of the automotive industry, the demand for automotive wire harnesses is also increasing.
[0003] Existing automotive wiring harness terminals require crimping, but the size of the crimping blocks in existing crimping tools is fixed. When processing terminals of different specifications, workers need to change the molds of the crimping tools, which delays the efficiency of wiring harness processing. Utility Model Content
[0004] This utility model proposes an automotive wiring harness terminal crimping mold to overcome the shortcomings of existing technologies.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automotive wiring harness terminal crimping mold, comprising a base, the base being placed on the ground to provide support for the whole, a U-shaped plate being fixedly connected to the upper surface of the base, a cylinder being fixedly connected to the top of the U-shaped plate, a movable plate being fixedly connected to the output end of the cylinder, a bottom plate being installed on the top of the base, wherein a pressing groove is formed on the upper surface of the bottom plate, a pressing block being detachably installed on the movable plate with the aid of an auxiliary device, and an adjustment device being provided on the movable plate, wherein the adjustment device can rotate the pressing block.
[0006] The aforementioned components achieve the following effect: When automotive wiring harnesses need to be processed, the operator moves the wiring harness and places it in the pressure groove of the base plate. Then, the cylinder on the U-shaped plate is opened, and the cylinder moves the moving plate and pressure block. Finally, the pressure block squeezes the automotive wiring harness on the base plate, achieving the effect of crimping the automotive wiring harness. When it is necessary to crimp automotive wiring harnesses of different shapes, the operator rotates the pressure block through the adjustment device, moving the pressure block corresponding to the shape of the automotive wiring harness to the bottom of the moving plate, thus improving the efficiency of automotive wiring harness processing.
[0007] Preferably, the adjusting device includes a rotating rod rotatably connected to both ends of a movable plate. One end of the rotating rod has a groove, and a guide rod is slidably connected to the rotating rod via the groove. One end of the guide rod is fixedly connected to a pad, and four insert rods are fixedly connected to one side of the pad. The movable plate has insertion holes corresponding to the insertion rods, wherein the size of the insertion rods matches the size of the insertion holes. Several fixing blocks are uniformly fixedly connected to the arc surface of the rotating rod, wherein pressure blocks of different sizes and shapes are installed around the fixing blocks with the aid of an auxiliary device. The spring is installed inside the groove, wherein both ends of the spring are fixedly connected to the guide rod and the inner wall of the groove, respectively.
[0008] The aforementioned components achieve the following effect: When crimping automotive wiring harnesses of different sizes and shapes, the operator pulls the pad, which slides along with the guide rod in the groove of the rotating rod. The spring deforms, and the insertion rod on the pad moves away from the insertion hole of the moving plate. At this time, the operator rotates the pad, which rotates along with the guide rod and the rotating rod. The fixing block and pressure block on the rotating rod also rotate. When the pressure block corresponding to the automotive wiring harness moves to the appropriate position, the operator releases the pad. Under the action of the spring's return force, the insertion rod on the pad inserts into the insertion hole of the moving plate, thus fixing the guide rod. The adjustment device achieves the effect of rotating the pressure block, facilitating the selection of pressure blocks when crimping automotive wiring harnesses of different shapes, thereby improving the processing efficiency of automotive wiring harnesses.
[0009] Preferably, a handle is fixedly connected to one side of the pad, wherein the surface of the handle is provided with anti-slip texture.
[0010] The effect achieved by the above-mentioned components is to increase the contact area between the pad and the worker's hand by setting handles, thereby making it easier for the worker to move the pad.
[0011] Preferably, one end of the insertion rod is fixedly connected to a pointed protrusion, wherein the tip of the pointed protrusion is far away from the insertion rod.
[0012] The effect achieved by the above-mentioned components is that the pointed protrusions make it easier for workers to insert the plug rod into the socket of the moving plate, thus facilitating the workers to fix the guide rod.
[0013] Preferably, the arc surface of the guide rod is fixedly connected to a sliding plate, and the rotating rod is provided with a sliding groove corresponding to the sliding plate, wherein the sliding plate and the sliding groove are slidably adapted to each other.
[0014] The effect achieved by the above components is that the sliding plate of the guide rod moves in the groove of the rotating rod, thereby restricting the movement direction of the guide rod and the rotating rod and preventing rotation between the guide rod and the rotating rod.
[0015] Preferably, the auxiliary device includes four mounting slots, which are respectively opened around the fixed block. The pressure block is fixedly connected to the mounting slot with a mounting plate, wherein the size of the mounting plate is adapted to the size of the mounting slot. The threaded hole is opened on the surface of the mounting plate, and the mounting plate is threaded with a bolt at the threaded hole, wherein the size of the bolt is adapted to the size of the threaded hole.
[0016] The effect achieved by the above components is as follows: when the pressure block needs to be installed, the worker moves the pressure block, the mounting plate of the pressure block is inserted into the mounting groove of the fixing block, and then the worker rotates the bolt, the bolt passes through the fixing block and is inserted into the threaded hole of the mounting plate, thus achieving the effect of fixing the mounting plate and the pressure block. The auxiliary device achieves the effect of installing the pressure block, making it convenient for the worker to replace the pressure block when it is damaged.
[0017] Preferably, one end of the bolt is fixedly connected to a pull rope, wherein one end of the pull rope is fixedly connected to the fixing block.
[0018] The effect achieved by the above components is that by setting up a pull rope, the maximum displacement of the bolt is limited, thus preventing the bolt from falling off when not in use.
[0019] Preferably, one end of the mounting plate has two ramps, and the two ramps are centrally symmetrical.
[0020] The effect achieved by the above components is that the ramp facilitates the guidance of the mounting plate into the mounting slot of the fixing block, bringing convenience to the staff.
[0021] In summary, the beneficial effects of this utility model are as follows:
[0022] When crimping automotive wiring harnesses of different sizes and shapes, the operator pulls the pad, which slides along with the guide rod in the groove of the rotating rod. The spring deforms, and the insertion rod on the pad moves away from the insertion hole of the moving plate. The operator then rotates the pad, causing the guide rod and rotating rod to rotate as well. The fixing block and pressure block on the rotating rod also rotate. When the pressure block corresponding to the automotive wiring harness moves to the appropriate position, the operator releases the pad. Under the spring's restoring force, the insertion rod on the pad inserts into the insertion hole of the moving plate, thus fixing the guide rod. The adjustment device allows for rotation of the pressure block, facilitating the selection of pressure blocks when crimping automotive wiring harnesses of different shapes and improving the processing efficiency of automotive wiring harnesses. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a three-dimensional structural diagram of the adjusting device of this utility model;
[0025] Figure 3 This is a cross-sectional view of the guide rod groove of this utility model;
[0026] Figure 4 This is a three-dimensional structural diagram of the fixing block of this utility model.
[0027] Legend: 1. Base; 2. U-shaped plate; 3. Cylinder; 4. Moving plate; 5. Base plate; 6. Pressure block; 7. Adjusting device; 71. Rotating rod; 72. Fixing block; 73. Groove; 74. Guide rod; 75. Spring; 76. Pad; 77. Insert rod; 78. Insertion hole; 79. Pointed protrusion; 710. Slide plate; 711. Handle; 8. Auxiliary device; 81. Mounting groove; 82. Mounting plate; 83. Threaded hole; 84. Bolt; 85. Pull rope; 86. Ramp. Detailed Implementation
[0028] Reference Figure 1-4 As shown, this embodiment discloses an automotive wiring harness terminal crimping mold, including a base 1, which is placed on the ground to provide support for the whole. A U-shaped plate 2 is fixedly connected to the upper surface of the base 1, and a cylinder 3 is fixedly connected to the top of the U-shaped plate 2. A movable plate 4 is fixedly connected to the output end of the cylinder 3. A bottom plate 5 is installed on the top of the base 1, and a pressing groove is formed on the upper surface of the bottom plate 5. Multiple pressing blocks 6 of different shapes and sizes are detachably installed on the movable plate 4 with the aid of an auxiliary device 8. An adjusting device 7 is set on the movable plate 4, and the adjusting device 7 can rotate the pressing blocks 6. When automotive wiring harnesses need to be processed, the operator moves the wiring harness and places it in the pressure groove of the base plate 5. Then, the cylinder 3 on the U-shaped plate 2 is opened, and the cylinder 3 moves the moving plate 4 and the pressure block 6. Finally, the pressure block 6 presses the automotive wiring harness on the base plate 5, achieving the effect of crimping the automotive wiring harness. When it is necessary to crimp automotive wiring harnesses of different shapes, the operator rotates the pressure block 6 through the adjustment device 7, moving the pressure block 6 corresponding to the shape of the automotive wiring harness to the bottom of the moving plate 4, which improves the efficiency of automotive wiring harness processing.
[0029] Reference Figure 1-4As shown, the adjusting device 7 includes a rotating rod 71, which is rotatably connected to both ends of the moving plate 4. One end of the rotating rod 71 has a groove 73, and a guide rod 74 is slidably connected to the rotating rod 71 via the groove 73. One end of the guide rod 74 is fixedly connected to a pad 76, and four insert rods 77 are fixedly connected to one side of the pad 76. The moving plate 4 has insertion holes 78 corresponding to the insertion rods 77, wherein the size of the insertion rods 77 is adapted to the size of the insertion holes 78; several fixing blocks 72 are evenly fixedly connected to the arc surface of the rotating rod 71, wherein pressure blocks 6 of different sizes and shapes are installed around the fixing blocks 72 with the help of an auxiliary device 8; and a spring 75 is installed inside the groove 73, wherein the two ends of the spring 75 are fixedly connected to the guide rod 74 and the inner wall of the groove 73, respectively. When crimping automotive wiring harnesses of different sizes and shapes, the operator pulls the pad 76. The pad 76, along with the guide rod 74, slides in the groove 73 of the rotating rod 71. The spring 75 deforms, and the insertion rod 77 on the pad 76 moves away from the insertion hole 78 of the moving plate 4. At this time, the operator rotates the pad 76, which rotates the guide rod 74 and the rotating rod 71. The fixing block 72 and the pressure block 6 on the rotating rod 71 also rotate. When the pressure block 6 corresponding to the automotive wiring harness moves to the appropriate position, the operator releases the pad 76. Under the action of the spring 75's return force, the insertion rod 77 on the pad 76 inserts into the insertion hole 78 of the moving plate 4, thus fixing the guide rod 74. The adjustment device 7 rotates the pressure block 6, facilitating the selection of the pressure block 6 when crimping automotive wiring harnesses of different shapes, thereby improving the processing efficiency of automotive wiring harnesses.
[0030] Reference Figure 1-4 As shown, a handle 711 is fixedly connected to one side of the pad 76, and the surface of the handle 711 is provided with anti-slip texture. By setting the handle 711, the contact area between the pad 76 and the worker's hand is increased, thereby facilitating the worker's movement of the pad 76. A pointed protrusion 79 is fixedly connected to one end of the insertion rod 77, and the tip of the pointed protrusion 79 is away from the insertion rod 77. The pointed protrusion 79 makes it easier for the worker to insert the insertion rod 77 into the insertion hole 78 of the movable plate 4, which facilitates the worker's fixing of the guide rod 74. A sliding plate 710 is fixedly connected to the arc surface of the guide rod 74, and a groove is opened on the rotating rod 71 corresponding to the sliding plate 710, wherein the sliding plate 710 slides and adapts to the groove. By the sliding plate 710 of the guide rod 74 moving in the groove of the rotating rod 71, the movement direction of the guide rod 74 and the rotating rod 71 is restricted, preventing rotation between the guide rod 74 and the rotating rod 71.
[0031] Reference Figure 1-4As shown, the auxiliary device 8 includes four mounting slots 81, which are respectively opened around the perimeter of the fixing block 72. A mounting plate 82 is fixedly connected to the pressure block 6 at the corresponding mounting slot 81, wherein the size of the mounting plate 82 matches the size of the mounting slot 81. A threaded hole 83 is opened on the surface of the mounting plate 82, and a bolt 84 is threaded into the mounting plate 82 at the corresponding threaded hole 83, wherein the size of the bolt 84 matches the size of the threaded hole 83. When the pressure block 6 needs to be installed, the operator moves the pressure block 6, and the mounting plate 82 of the pressure block 6 is inserted into the mounting slot 81 of the fixing block 72. Then, the operator rotates the bolt 84, and the bolt 84 passes through the fixing block 72 and inserts into the threaded hole 83 of the mounting plate 82, thus achieving the effect of fixing the mounting plate 82 and the pressure block 6. The auxiliary device 8 achieves the effect of installing the pressure block 6, facilitating the replacement of the pressure block 6 when it is damaged.
[0032] Reference Figure 1-4 As shown, a pull rope 85 is fixedly connected to one end of the bolt 84, and one end of the pull rope 85 is fixedly connected to the fixing block 72. The pull rope 85 limits the maximum displacement of the bolt 84, preventing it from falling off when not in use. Two ramps 86 are centrally symmetrically positioned at one end of the mounting plate 82. The ramps 86 facilitate guiding the mounting plate 82 into the mounting groove 81 of the fixing block 72, providing convenience for workers.
[0033] Working principle: When automotive wiring harnesses need to be processed, the operator moves the wiring harness and places it in the pressure groove of the base plate 5. Then, the cylinder 3 on the U-shaped plate 2 is opened. The cylinder 3 moves the moving plate 4 and the pressure block 6. Finally, the pressure block 6 presses the automotive wiring harness on the base plate 5, achieving the effect of crimping the automotive wiring harness. When crimping automotive wiring harnesses of different sizes and shapes is required, the operator pulls the pad 76 through the handle 711. The pad 76, along with the guide rod 74, slides in the groove 73 of the rotating rod 71. The spring 75 deforms, and the insertion rod 77 on the pad 76 moves away from the insertion hole 78 of the moving plate 4. At this time, the operator rotates the handle 711. 11. The handle 711 rotates the pad 76, which in turn rotates the guide rod 74 and the rotating rod 71. The fixing block 72 and the pressure block 6 on the rotating rod 71 also rotate. When the pressure block 6 corresponding to the automotive wiring harness moves to the appropriate position, the operator releases the pad 76. Under the action of the spring 75's return force, the insertion rod 77 on the pad 76 inserts into the insertion hole 78 of the moving plate 4 with the help of the pointed protrusion 79, thus fixing the guide rod 74. The adjustment device 7 achieves the effect of rotating the pressure block 6, which facilitates the operator's selection of the pressure block 6 when crimping automotive wiring harnesses of different shapes, thereby improving the processing efficiency of automotive wiring harnesses.
[0034] When it is necessary to install the pressure block 6, the worker moves the pressure block 6, and the mounting plate 82 of the pressure block 6 is inserted into the mounting groove 81 of the fixing block 72 with the help of the ramp 86. Then the worker rotates the bolt 84, and the bolt 84 passes through the fixing block 72 and is inserted into the threaded hole 83 of the mounting plate 82, thereby achieving the effect of fixing the mounting plate 82 and the pressure block 6. The installation effect of the pressure block 6 is achieved through the auxiliary device 8, which makes it convenient for the worker to replace the pressure block 6 when it is damaged.
Claims
1. A crimping mold for automotive wiring harness terminals, characterized in that: Includes a base (1), which is placed on the ground to provide support for the whole. A U-shaped plate (2) is fixedly connected to the upper surface of the base (1). A cylinder (3) is fixedly connected to the top of the U-shaped plate (2). A movable plate (4) is fixedly connected to the output end of the cylinder (3). The base plate (5) is installed on the top of the base (1), and the upper surface of the base plate (5) is provided with a pressure groove; Multiple pressure blocks (6) of different shapes and sizes are detachably mounted on a movable plate (4) with the aid of an auxiliary device (8); Adjustment device (7) is provided on the movable plate (4), wherein the adjustment device (7) can rotate the pressure block (6).
2. The automotive wiring harness terminal crimping mold according to claim 1, characterized in that: The adjusting device (7) includes a rotating rod (71), which is rotatably connected to both ends of the moving plate (4). One end of the rotating rod (71) is provided with a groove (73). The rotating rod (71) is slidably connected to a guide rod (74) through the groove (73). One end of the guide rod (74) is fixedly connected to a pad (76). Four insert rods (77) are fixedly connected to one side of the pad (76). The moving plate (4) is provided with insertion holes (78) corresponding to the insertion rods (77). The size of the insertion rods (77) is adapted to the size of the insertion holes (78). Several fixed blocks (72) are evenly fixedly connected to the arc surface of the rotating rod (71), wherein pressure blocks (6) of different sizes and shapes are installed around the fixed blocks (72) with the help of auxiliary devices (8); A spring (75) is installed inside a groove (73), wherein the two ends of the spring (75) are fixedly connected to a guide rod (74) and the inner wall of the groove (73), respectively.
3. The automotive wiring harness terminal crimping mold according to claim 2, characterized in that: A handle (711) is fixedly connected to one side of the pad (76), wherein the surface of the handle (711) is provided with anti-slip texture.
4. The automotive wiring harness terminal crimping mold according to claim 2, characterized in that: One end of the insertion rod (77) is fixedly connected to a pointed protrusion (79), wherein the tip of the pointed protrusion (79) is far away from the insertion rod (77).
5. The automotive wiring harness terminal crimping mold according to claim 2, characterized in that: The guide rod (74) has a slide plate (710) fixedly connected to its arc surface. The rotating rod (71) has a groove corresponding to the slide plate (710), wherein the slide plate (710) and the groove are slidably adapted to each other.
6. The automotive wiring harness terminal crimping mold according to claim 1, characterized in that: The auxiliary device (8) includes four mounting slots (81), which are respectively opened around the fixing block (72). The pressure block (6) is fixedly connected with a mounting plate (82) at the mounting slot (81), wherein the size of the mounting plate (82) is adapted to the size of the mounting slot (81). A threaded hole (83) is provided on the surface of the mounting plate (82), and a bolt (84) is threaded into the mounting plate (82) at the corresponding threaded hole (83), wherein the size of the bolt (84) is adapted to the size of the threaded hole (83).
7. The automotive wiring harness terminal crimping mold according to claim 6, characterized in that: One end of the bolt (84) is fixedly connected to a pull rope (85), wherein one end of the pull rope (85) is fixedly connected to the fixing block (72).
8. The automotive wiring harness terminal crimping mold according to claim 6, characterized in that: Two ramps (86) are provided at one end of the mounting plate (82), and the two ramps (86) are centrally symmetrical.