A detachable filter bag type high-efficiency butter separating device

By combining centrifugal separation of non-woven fabric tubes driven by servo motors with scraper cleaning and a removable filter bag layer, the problem of residue and maintenance in the tallow separation device is solved, achieving efficient separation and convenient maintenance.

CN224358137UActive Publication Date: 2026-06-16CHONGQING SHUAIKE FOOD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING SHUAIKE FOOD CO LTD
Filing Date
2025-07-10
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing tallow separators tend to accumulate residual tallow during the separation process, increasing the workload of cleaning and maintenance. Furthermore, the filter bag layer is not easy to install and remove quickly, increasing the difficulty of operation and maintenance costs.

Method used

The non-woven fabric tube driven by a servo motor is used for centrifugal separation, and the inner wall is cleaned of residual grease by a scraper. Secondary filtration is performed by a detachable filter bag layer connected by a locking block. The threaded connection design facilitates assembly and disassembly.

🎯Benefits of technology

It improves the efficiency of tallow separation, reduces the frequency of manual cleaning, maintains the stability of the equipment, simplifies the maintenance process, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224358137U_ABST
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Abstract

The utility model provides a detachable filter bag's ghee high efficiency separation device relates to ghee production technical field, including work table, the top of work table is opened and has the through groove, the inside fixedly connected with separation tank of through groove, the top of separation tank is connected with the apron of screw thread, the top of apron is opened and has the rotary slot, the inside rotation is connected with non -woven fabric pipe of rotary slot, the bottom rotation of non -woven fabric pipe is connected in the inner bottom of separation tank, adopts the setting of servo motor, non -woven fabric pipe and scraper, can significantly improve the efficiency and effect of ghee separation, servo motor drives non -woven fabric pipe rotation, through centrifugal force accelerates the separation of ghee and impurity, and simultaneously the filtration characteristic of non -woven fabric pipe ensures ghee high efficiency penetration. The design of scraper effectively removes the ghee remaining in the inner wall of separation tank, prevents the accumulation and keeps the inner wall clean, thereby reduces the frequency of manual cleaning and improves the stability of device continuous work.
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Description

Technical Field

[0001] This utility model relates to the field of tallow production technology, and in particular to a tallow high-efficiency separation device with a detachable filter bag. Background Technology

[0002] According to Chinese Publication No. CN220572789U, a butter residue separation device for butter production relates to the field of butter production technology. It includes a support structure, with a pressing structure snapped onto the top of the support structure, a receiving structure connected to the bottom of the support structure, a discharge structure inserted into the top of the receiving structure, and a filter structure connected to the top of the discharge structure. The pressing structure includes a top plate, with a telescopic rod snap-fit ​​block installed on the top of the top plate, and an automatic telescopic rod connected to the bottom of the telescopic rod snap-fit ​​block. This invention, by pouring butter into a storage tank, allows the butter to flow down through the filter openings on the filter plate, thus blocking the solid butter residue and achieving butter residue separation. The automatic telescopic rod moves the pressing plate downwards, squeezing the butter inside the storage tank and accelerating the filtration process.

[0003] However, the above-mentioned device has the following problems: during the tallow separation process, due to the high adhesiveness of tallow, residual tallow is easily accumulated on the inner wall of the separation tank, increasing the workload of cleaning and maintenance. In addition, it is not convenient to quickly install and disassemble the filter bag layer during tallow filtration, which increases the difficulty of operation and maintenance costs. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency tallow separation device with a detachable filter bag.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a workbench is included, a through groove is provided on the top of the workbench, a separation tank is fixedly connected inside the through groove, a cover plate is threadedly connected to the top of the separation tank, a rotating groove is provided on the top of the cover plate, a non-woven fabric tube is rotatably connected inside the rotating groove, and the bottom of the non-woven fabric tube is rotatably connected to the inner bottom of the separation tank.

[0006] Preferably, a servo motor is provided in the middle of the top surface of the nonwoven fabric tube, and a feed port is provided at one end of the top surface of the nonwoven fabric tube. A protective cover is connected to the internal thread of the feed port.

[0007] Preferably, a scraper is provided on one side of the nonwoven fabric tube, and the surface of the scraper is in contact with the inner wall of the separation tank.

[0008] Preferably, a solenoid valve body is provided at one end of the bottom of the separation tank, and a connecting column is provided at the other end of the bottom of the separation tank. A filter cover is provided at the bottom of the connecting column and the solenoid valve body.

[0009] Preferably, the bottom of the filter cover is threadedly connected to a filter canister, and both ends of the top of the filter canister are provided with locking blocks.

[0010] Preferably, both sets of the card blocks have a filter bag layer inside, the bottom of the filter tank has a discharge port, and the discharge port is internally threaded with a discharge cover.

[0011] Preferably, the bottom of the workbench is provided with four sets of support columns along its perimeter.

[0012] Beneficial effects

[0013] This invention employs a servo motor, a non-woven fabric tube, and a scraper, which significantly improves the efficiency and effectiveness of butter separation. The servo motor drives the non-woven fabric tube to rotate, accelerating the separation of butter from impurities through centrifugal force. Simultaneously, the filtration characteristics of the non-woven fabric tube ensure efficient butter penetration. The scraper effectively removes residual butter from the inner wall of the separation tank, preventing accumulation and keeping the inner wall clean, thereby reducing the frequency of manual cleaning and improving the stability of continuous operation of the device.

[0014] In this utility model, a set of locking blocks, filter bag layers, filter covers and filter canisters is adopted. The locking blocks lock the filter bag layers to ensure stable filtration without displacement, thereby improving filtration efficiency. The filter bag layers are removable and replaceable, which is convenient for cleaning and maintenance and extends the service life of the device. The threaded connection design between the filter cover and the filter canister makes assembly and disassembly more convenient and facilitates regular cleaning or replacement of internal components. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall appearance of the present utility model;

[0016] Figure 2 This is a front view of the present invention;

[0017] Figure 3 This is a cross-sectional view of the inside of the separation tank of this utility model;

[0018] Figure 4 This is a structural diagram of the nonwoven fabric tube, separation tank, and cover plate of this utility model;

[0019] Figure 5 This is a structural diagram of the filter tank, filter cover, clip, and filter bag layer of this utility model.

[0020] Legend:

[0021] 1. Workbench; 2. Separation tank; 3. Cover plate; 4. Rotary trough; 5. Non-woven fabric tube; 6. Servo motor; 7. Protective cover; 8. Scraper; 9. Solenoid valve body; 10. Connecting column; 11. Filter cover; 12. Filter tank; 13. Clamping block; 14. Filter bag layer; 15. Discharge cover; 16. Support column. Detailed Implementation

[0022] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0023] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0025] Reference Figures 1-5 A high-efficiency tallow separation device with a detachable filter bag includes a workbench 1. A through-slot is formed on the top of the workbench 1, and a separation tank 2 is fixedly connected inside the through-slot. A cover plate 3 is threadedly connected to the top of the separation tank 2. A rotating groove 4 is formed on the top of the cover plate 3, and a non-woven fabric tube 5 is rotatably connected inside the rotating groove 4. The bottom of the non-woven fabric tube 5 is rotatably connected to the inner bottom of the separation tank 2. A servo motor 6 is installed in the middle of the top surface of the non-woven fabric tube 5. A transmission rod is splinedly connected to the output end of the servo motor 6, and the bottom of the transmission rod is connected to the non-woven fabric tube 5. A feed inlet is formed at one end of the top surface of the non-woven fabric tube 5, and a protective cover 7 is threadedly connected inside the feed inlet. A scraper 8 is installed on one side of the non-woven fabric tube 5, and the surface of the scraper 8 is in contact with the inner wall of the separation tank 2. A solenoid valve body 9 is installed at one end of the bottom of the separation tank 2, and a connecting column 10 is installed at the other end of the bottom of the separation tank 2. The connecting column 10 reinforces the connection between the separation tank 2 and the filter tank 12. The bottom of the connecting column 10 and the solenoid valve body 9 are both provided with a filter cover 11. The bottom of the filter cover 11 is threadedly connected to the filter tank 12. Both ends of the top of the filter tank 12 are provided with locking blocks 13. The two sets of locking blocks 13 are both provided with a filter bag layer 14. The two sets of locking blocks 13 are symmetrically designed inside the filter tank 12. The bottom of the filter tank 12 is provided with a discharge port. The top of the discharge port and the bottom of the filter tank 12 are interconnected. The discharge port is threadedly connected with a discharge cover 15. The surfaces of the discharge cover 15 and the protective cover 7 are both provided with threaded openings for easier tightening. Four sets of support columns 16 are provided around the bottom of the workbench 1. The top of the solenoid valve body 9 and one end of the bottom of the separation tank 2 are interconnected. The bottom of the solenoid valve body 9 and one end of the top of the filter tank 12 are interconnected.

[0026] Reference Figures 3-4The surface of the scraper 8 is attached to the inner wall of the separator 2, and the bottom of the scraper 8 is also attached to the inner bottom of the separator 2. The scraper 8 scrapes off the grease remaining on the inner wall of the separator 2 in sync with the rotation of the non-woven fabric tube 5, and flows into the filter tank 12 through the inside of the solenoid valve body 9. The solenoid valve body 9 and the servo motor 6 are connected to the external control equipment through the power cord.

[0027] Reference Figure 5 The bottom of the filter canister 12 is provided with threads to increase the friction between the operator and the filter canister 12, and to better separate the filter canister 12 from the filter cover 11. The two sets of locking blocks 13 are internally engaged with the edge of the filter bag layer 14. When the filter bag layer 14 is connected to the two sets of locking blocks 13, the two sets of locking blocks 13 are subjected to force and expand outward. After the filter bag layer 14 moves to the appropriate position, the two sets of locking blocks 13 are not subjected to external force, rebound and limit the filter bag layer 14. Specific Implementation Example 2:

[0029] A high-efficiency tallow separation device with a detachable filter bag, further based on the basic structure in Specific Embodiment 1, operates as follows: First, open the cover plate 3, pour the tallow mixture to be separated into the non-woven fabric tube 5 through the feed port, and close the protective cover 7. Start the servo motor 6 to drive the non-woven fabric tube 5 to rotate at high speed. Centrifugal force causes the tallow to seep through the wall of the non-woven fabric tube 5, while impurities are trapped. The scraper 8 simultaneously cleans the residual tallow adhering to the inner wall of the separation tank 2 to prevent accumulation. The separated tallow flows into the filter tank 12 through the solenoid valve body 9, and is further finely filtered through the filter bag layer 14. Finally, the pure tallow is discharged from the outlet, completing the separation process.

[0030] The working steps are as follows: High-efficiency purification of butter is achieved through a combination of centrifugal separation and filtration. A servo motor 6 drives the non-woven fabric tube 5 to rotate, using centrifugal force to quickly penetrate the tube while solid impurities are blocked. A scraper 8 ensures the inner wall of the separation tank 2 is clean, preventing residue from affecting efficiency. Subsequently, the butter enters the filter tank 12 through the solenoid valve body 9, undergoing secondary filtration through a removable filter bag layer 14 to remove fine impurities, ultimately yielding high-purity butter.

[0031] In summary:

[0032] 1. The configuration of a servo motor 6, non-woven fabric tube 5, and scraper 8 significantly improves the efficiency and effectiveness of butter separation. The servo motor 6 drives the non-woven fabric tube 5 to rotate, accelerating the separation of butter from impurities through centrifugal force. Simultaneously, the filtration characteristics of the non-woven fabric tube 5 ensure efficient butter penetration. The scraper 8 effectively removes residual butter from the inner wall of the separation tank 2, preventing accumulation and keeping the inner wall clean, thereby reducing the frequency of manual cleaning and improving the stability of continuous operation of the device.

[0033] 2. The system adopts a configuration of locking block 13, filter bag layer 14, filter cover 11 and filter canister 12. The locking block 13 engages with the filter bag layer 14 to ensure stable filtration without displacement, thereby improving filtration efficiency. The filter bag layer 14 is removable and replaceable, facilitating cleaning and maintenance and extending the service life of the device. The threaded connection design between the filter cover 11 and the filter canister 12 makes assembly and disassembly more convenient, and facilitates regular cleaning or replacement of internal components.

[0034] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency tallow separation device with a detachable filter bag, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a through groove, and a separation tank (2) is fixedly connected inside the through groove. The top of the separation tank (2) is threaded with a cover plate (3), and the top of the cover plate (3) is provided with a rotating groove (4). A non-woven fabric tube (5) is rotatably connected inside the rotating groove (4), and the bottom of the non-woven fabric tube (5) is rotatably connected to the bottom of the separation tank (2).

2. The high-efficiency tallow separation device with a detachable filter bag according to claim 1, characterized in that: A servo motor (6) is provided in the middle of the top surface of the nonwoven tube (5), and a feed port is provided at one end of the top surface of the nonwoven tube (5). A protective cover (7) is connected to the internal thread of the feed port.

3. The high-efficiency tallow separation device with a detachable filter bag according to claim 1, characterized in that: A scraper (8) is provided on one side of the nonwoven tube (5), and the surface of the scraper (8) is attached to the inner wall of the separation tank (2).

4. The high-efficiency tallow separation device with a detachable filter bag according to claim 1, characterized in that: The bottom of the separator (2) is provided with a solenoid valve body (9) at one end and a connecting column (10) at the other end. The bottom of the connecting column (10) and the solenoid valve body (9) are both provided with a filter cover (11).

5. The high-efficiency tallow separation device with a detachable filter bag according to claim 4, characterized in that: The bottom of the filter cover (11) is threadedly connected to a filter canister (12), and both ends of the top of the filter canister (12) are provided with locking blocks (13).

6. The high-efficiency tallow separation device with a detachable filter bag according to claim 5, characterized in that: Both sets of the card blocks (13) have a filter bag layer (14) inside, and the bottom of the filter tank (12) has a discharge port, and the discharge port is threadedly connected to a discharge cover (15).

7. The high-efficiency tallow separation device with a detachable filter bag according to claim 1, characterized in that: The bottom of the workbench (1) is provided with four sets of support columns (16) along the perimeter.