A flotation machine applied to aluminum electrolysis carbon residue flotation

By introducing a skimming unit and a cleaning unit into the flotation machine, the problem of incomplete cleaning of floating matter on the scraper was solved, thus improving the efficiency and effectiveness of carbon slag flotation.

CN224358607UActive Publication Date: 2026-06-16GUANGYUAN ZHONGFU HIGH PRECISION ALUMINUM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGYUAN ZHONGFU HIGH PRECISION ALUMINUM CO LTD
Filing Date
2025-07-11
Publication Date
2026-06-16

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Abstract

The utility model provides a kind of applied to the flotation machine of aluminum electrolysis carbon residue flotation, it includes: box;Stirring unit, it is set in the box;Scrape froth unit, it includes scraper and the moving drive assembly of driving the scraper moves;The moving drive assembly includes open box, slider in open box inside;Slider top is provided with mounting structure;Mounting structure includes fixed block, connecting block, electric telescopic rod, and connecting block is fixed with scraper;Scrape froth unit is set in the both sides of box;Cleaning unit, including cleaning plate and up-down drive unit;Up-down drive unit includes portal frame, electric telescopic rod, and both ends of portal frame are fixedly connected with one end of open box;Cleaning unit is set in one end of box.The utility model can clean the floating object on scraper, avoid that scraper will bring floating object back into water when entering water again.
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Description

Technical Field

[0001] This utility model relates to the field of electrolytic aluminum and related equipment, and in particular to a flotation machine for flotation of carbon slag in aluminum electrolysis. Background Technology

[0002] A large amount of anode carbon slag is generated during aluminum electrolysis. This is mainly because some anode carbon blocks do not participate in the electrochemical reaction and are mixed into the electrolyte to form carbon slag. Another reason is that when a new electrolytic cell is started up using coke granule roasting, the coke granules used all enter the electrolyte as carbon slag, eventually forming a large amount of carbon slag. Carbon slag is very harmful to electrolytic production. At the same time, in order to recover the carbon resources in the carbon slag, multiple processing steps are required for the carbon slag, and a flotation machine is needed for the carbon slag flotation.

[0003] The prior art can be referenced to the Chinese authorized utility model patent with publication number CN220071998U, which is specifically a flotation machine applied to the flotation of carbon slag in aluminum electrolysis. It includes a flotation box, with discharge ports at both ends of the upper surface of the flotation box. A guide plate is welded to the bottom of the outer wall of the discharge port. A first motor is installed on both sides of the upper surface of the flotation box. The adjustment component includes a hoisting frame and an electric telescopic rod. Electric telescopic rods are installed on both sides of the top of the hoisting frame. A first U-shaped frame and a second U-shaped frame are welded to the bottom sides of the moving plate, respectively. The cleaning component includes a tank and a water pump. A water pump is installed at the center of the top of the tank.

[0004] The aforementioned prior art has the following shortcomings in actual implementation: it cannot clean floating objects on the scraper, and the scraper will bring the floating objects back into the water when it re-enters the water. Utility Model Content

[0005] To address the aforementioned problems, this invention proposes a flotation machine for the flotation of carbon slag in aluminum electrolysis, thereby resolving the issues present in the prior art.

[0006] To achieve the above objectives, this utility model provides a flotation machine for the flotation of carbon slag in aluminum electrolysis, comprising:

[0007] Box;

[0008] A stirring unit is disposed inside the housing;

[0009] A scum removal unit, the scum removal unit including a scraper and a motion drive assembly for driving the scraper to move;

[0010] The mobile drive assembly includes open boxes mounted on both sides of the housing and sliders slidably disposed inside the open boxes; an installation structure is provided above the sliders;

[0011] The installation structure includes a fixed block fixedly disposed on the top of the slider, a connecting block slidably disposed inside the fixed block, and an electric telescopic rod fixedly disposed inside the fixed block. The output end of the electric telescopic rod is connected to the bottom of the connecting block. The scraper is fixed on the connecting block.

[0012] The descaling unit is located on both sides of the box body;

[0013] The cleaning unit includes a cleaning plate and a vertical drive unit for driving the cleaning plate to move up and down; the vertical drive unit includes a gantry frame and an electric telescopic rod, with both ends of the gantry frame fixedly connected to one end of the two open boxes; the cleaning unit is located at one end of the box body and is used to clean floating objects on the scraper.

[0014] Furthermore, the cleaning unit is disposed on the open box and located on the opposite side of the mobile drive assembly.

[0015] Furthermore, the electric telescopic rod is installed on the top of the gantry frame, and the output end of the electric telescopic rod is connected to the top of the cleaning plate.

[0016] Furthermore, one of the open boxes has a lead screw rotatably mounted inside, and one end of the lead screw is connected to a second motor for transmission; one of the sliders is connected to the lead screw, and another open box has a guide post fixedly mounted inside, and another slider is slidably connected to the guide post.

[0017] Furthermore, a mounting plate is provided at the other end of the housing, and a second motor is provided on the top of the mounting plate. The output end of the second motor is connected to a first synchronous pulley, and a second synchronous pulley is rotatably provided at the other end of the lead screw. One end of the second synchronous pulley is connected to one end of the lead screw, and the first synchronous pulley and the second synchronous pulley are connected to a synchronous belt.

[0018] Furthermore, a screw hole is provided at one end of the connecting block, and the scraper is installed on the connecting block through the screw hole and screw.

[0019] Furthermore, a receiving box is provided at one end of the box body.

[0020] Furthermore, the stirring unit includes a rotating disk rotatably disposed at the bottom of the housing, a plurality of stirring plates mounted on the top of the rotating disk, and a first motor mounted at the bottom of the housing, the output end of the first motor being connected to the bottom of the rotating disk.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows: when the scraper moves out of the box and moves to the front of the cleaning plate, the electric telescopic rod is activated, which drives the cleaning plate to move upward. The cleaning plate moves downward, thus cleaning the floating objects on the scraper surface. The scraper is then placed to bring the floating objects back into the box. The cleaned floating objects fall into the receiving box, where they are collected.

[0022] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the internal structure of the box in this utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the second motor in this utility model;

[0026] Figure 4 This is a schematic diagram of the cleaning plate in this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the fixing block in this utility model.

[0028] In the diagram: 1. Box body; 2. Open box; 3. First motor; 4. Second motor; 5. Scraper; 6. Gantry frame; 7. Electric telescopic rod; 8. Cleaning plate; 9. Rotary disc; 10. Mixing plate; 11. Guide column; 12. Lead screw; 13. Connecting block; 14. Mounting plate; 15. First synchronous pulley; 16. Second synchronous pulley; 17. Synchronous belt; 18. Receiving box; 19. Fixing block; 20. Screw hole. Detailed Implementation

[0029] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, specific embodiments of this utility model are now described with reference to the accompanying drawings. However, the scope of protection of this utility model is not limited to the following description.

[0030] Reference Figure 1-5 As shown, a flotation machine for flotation of aluminum electrolytic carbon slag includes: a tank 1; a stirring unit disposed inside the tank 1; a skimmer unit disposed on both sides of the tank 1, the skimmer unit including a scraper 5 and a moving drive assembly for driving the scraper 5 to move; and a cleaning unit disposed at one end of the tank 1 for cleaning floating objects on the scraper 5; the cleaning unit including a cleaning plate 8 and an up-and-down drive unit for driving the cleaning plate 8 to move up and down.

[0031] The upper and lower drive unit includes a gantry frame 6 and an electric telescopic rod 7; the electric telescopic rod 7 is installed on the top of the gantry frame 6, and the output end of the electric telescopic rod 7 is connected to the top of the cleaning plate 8. A receiving box 18 is provided at one end of the housing 1.

[0032] The mobile drive assembly includes open boxes 2 installed on both sides of the box body 1, sliders slidably disposed inside the open boxes 2, and a mounting structure disposed on the top of the sliders, the mounting structure being connected to the scraper 5; the cleaning unit is connected to the open boxes 2, and the two ends of the gantry frame 6 are fixedly connected to one end of the two open boxes 2 and disposed at one end of the open boxes 2.

[0033] The present invention provides a technical solution in which, during use, ground carbon slag is fed into the housing 1, flotation reagent is added, and then the liquid inside the housing is stirred using a stirring unit. When skimming is required, the moving drive assembly is activated, which drives the scraper 5 to move, scraping off the floating debris. After the scraper 5 moves out of the housing 1 and into front of the cleaning plate 8, the electric telescopic rod 7 is activated, which drives the cleaning plate 8 to move upward, and the cleaning plate 8 moves downward, thus cleaning the floating debris on the surface of the scraper 5. The cleaned-off floating debris falls into the receiving box 18.

[0034] Preferably, one of the open boxes 2 has a lead screw 12 rotatably installed inside, and a slider is connected to the lead screw 12; the other open box 2 has a guide post 11 installed inside, and another slider is slidably connected to the guide post 11.

[0035] The other end of the housing 1 is provided with a mounting plate 14. A second motor 4 is provided above the mounting plate 14. The output end of the second motor 4 is connected to a first synchronous pulley 15. The other end of the lead screw 12 is rotatably provided with a second synchronous pulley 16. One end of the second synchronous pulley 16 is connected to one end of the lead screw 12. The first synchronous pulley 15 and the second synchronous pulley 16 are connected together to a synchronous belt 17.

[0036] Specifically, the second motor 4 drives the first synchronous pulley 15 to rotate, and the synchronous belt 17 drives the second synchronous pulley 16 to rotate. The second synchronous pulley 16 drives the lead screw 12 to rotate, and the rotation of the lead screw 12 drives the scraper 5 to move, which facilitates the scraping of foam.

[0037] Preferred: The installation structure includes a fixing block 19 fixedly disposed on the top of the slider, a connecting block 13 slidably disposed inside the fixing block 19, and an electric telescopic rod fixedly disposed inside the fixing block 19, wherein the output end of the electric telescopic rod is connected to the bottom of the connecting block 13;

[0038] One end of the connecting block 13 has a screw hole 20, and the scraper 5 is installed on the connecting block 13 through the screw hole 20 and screws.

[0039] Specifically, the electric telescopic rod can drive the connecting block 13 to move up and down, which in turn drives the scraper 5 to move up and down, thus facilitating slag removal. The screw hole 20 facilitates the installation of the scraper 20 onto the connecting block 13 and also allows for easy removal of the scraper 20.

[0040] Preferably, the stirring unit includes a rotating disk 9 rotatably disposed at the bottom of the housing 1, a plurality of stirring plates 10 mounted on the top of the rotating disk 9, and a first motor 3 mounted at the bottom of the housing 1, the output end of the first motor 3 being connected to the bottom of the rotating disk 9.

[0041] Specifically, the first motor 3 can drive the rotating disk 9 to rotate, and the stirring plate 10 set on the rotating disk 9 can facilitate the stirring of the materials inside the box 1.

[0042] Workflow: The ground carbon slag is fed into the tank 1, and flotation reagents are added. The liquid inside the tank is then stirred using a stirring unit. When skimming is required, the moving drive assembly is activated, which moves the scraper 5 to scrape off the floating debris. Once the scraper 5 has moved out of the tank 1 and is in front of the cleaning plate 8, the electric telescopic rod 7 is activated, which moves the cleaning plate 8 upward. The cleaning plate 8 then moves downward to clean the floating debris on the surface of the scraper 5.

[0043] The second motor 4 drives the first synchronous pulley 15 to rotate, and the synchronous belt 17 drives the second synchronous pulley 16 to rotate. The second synchronous pulley 16 drives the lead screw 12 to rotate, and the lead screw 12 drives the scraper 5 to move. The electric telescopic rod drives the connecting block 13 to move up and down, and the connecting block 13 drives the scraper 5 to move up and down.

[0044] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A flotation machine for flotation of carbon slag in aluminum electrolysis, characterized in that, include: Box (1); A stirring unit is disposed inside the housing (1); The descaling unit includes a scraper (5) and a moving drive assembly for driving the scraper (5) to move. The moving drive assembly includes an open box (2) installed on both sides of the box body (1) and a slider slidably disposed inside the open box (2); an installation structure is provided above the slider; The installation structure includes a fixed block (19) fixedly disposed on the top of the slider, a connecting block (13) slidably disposed inside the fixed block (19), and an electric telescopic rod fixedly disposed inside the fixed block (19). The output end of the electric telescopic rod is connected to the bottom of the connecting block (13). The scraper (5) is fixed on the connecting block (13). The descaling units are located on both sides of the housing (1); The cleaning unit includes a cleaning plate (8) and a vertical drive unit for driving the cleaning plate (8) to move up and down; the vertical drive unit includes a gantry frame (6) and an electric telescopic rod (7), the two ends of the gantry frame (6) are fixedly connected to one end of the two open boxes (2); the cleaning unit is set at one end of the box body (1) and is used to clean the floating objects on the scraper (5).

2. The flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: The cleaning unit is disposed on the open box (2) and is located on the opposite side of the starting position of the scraper (5).

3. The flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: The electric telescopic rod (7) is installed on the top of the gantry (6), and the output end of the electric telescopic rod (7) is connected to the top of the cleaning plate (8).

4. A flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: One of the open boxes (2) is equipped with a lead screw (12) for rotation, and one end of the lead screw (12) is equipped with a second motor (4) for transmission connection; one of the sliders is connected to the lead screw (12), and another open box (2) is fixedly equipped with a guide post (11), and another slider is slidably connected to the guide post (11).

5. A flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 4, characterized in that: The other end of the housing (1) is provided with a mounting plate (14), and the top of the mounting plate (14) is provided with a second motor (4). The output end of the second motor (4) is connected to a first synchronous pulley (15), and the other end of the lead screw (12) is rotatably provided with a second synchronous pulley (16). One end of the second synchronous pulley (16) is connected to one end of the lead screw (12), and the first synchronous pulley (15) and the second synchronous pulley (16) are connected together with a synchronous belt (17).

6. A flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: One end of the connecting block (13) is provided with a screw hole (20), and the scraper (5) is installed on the connecting block (13) through the screw hole (20) and screw.

7. A flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: A receiving box (18) is provided at one end of the box body (1).

8. A flotation machine for flotation of carbon slag in aluminum electrolysis according to claim 1, characterized in that: The stirring unit includes a rotating disk (9) rotatably disposed at the bottom of the box (1), a plurality of stirring plates (10) mounted on the top of the rotating disk (9), and a first motor (3) mounted at the bottom of the box (1), the output end of the first motor (3) being connected to the bottom of the rotating disk (9).