Electrophoresis fixing frame for aluminum profile production

Abstract

The utility model discloses an electrophoresis fixing frame for aluminum profile production, including electrophoresis pool, both sides end of electrophoresis pool are fixedly connected with support through connecting piece respectively, two support symmetry sets up, and the track is set up on every support respectively, and the both ends of support are fixedly provided with winch respectively, and one end of pull rope is fixedly connected with two winches respectively, and the other end of every pull rope is fixedly connected with one end of connecting rod, the utility model relates to aluminum profile production equipment technical field, and specifically, it is related to an electrophoresis fixing frame for aluminum profile production, and it is unnecessary to disassemble aluminum profile after installing good aluminum profile and processing, greatly reduces the loading and unloading time in the production process, avoids the surface damage caused by the frequent disassembly of aluminum profile, and ensures the aluminum profile surface quality, and the moving axle drives the stable movement of aluminum profile in electrophoresis pool, can make aluminum profile even receive electrophoresis treatment.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum profile production equipment, specifically to an electrophoresis fixing frame for aluminum profile production. Background Technology

[0002] In the production of aluminum profiles, electrophoresis is a crucial step in improving the surface quality and corrosion resistance of the profiles. Traditional electrophoresis methods often use fixed brackets to secure the profiles. After each process, the profiles need to be manually disassembled and transferred to the next process, which is not only cumbersome and increases worker workload, but also prone to surface damage, affecting product quality. Furthermore, the structure of traditional electrophoresis pools is not conducive to changing the electrophoretic solution and cleaning the pool itself, and the connection between the bracket and the pool lacks stability, posing safety hazards and failing to meet the demands of efficient and high-quality production. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide an electrophoresis fixing frame for aluminum profile production. Through the cooperation of a winch, pull rope, roller and track, it can drive the mounting plate and aluminum profile to move between different process equipment without disassembling the aluminum profile, which greatly reduces the loading and unloading time in the production process, avoids surface damage caused by frequent disassembly of aluminum profile, and ensures the surface quality of aluminum profile; and the moving shaft drives the aluminum profile to move stably in the electrophoresis pool, so that the aluminum profile can be uniformly treated with electrophoresis.

[0004] An electrophoresis fixing frame for aluminum profile production includes an electrophoresis pool. Supports are fixedly connected to both ends of the electrophoresis pool via connectors. Two supports are symmetrically arranged. Each support has a track. A winch is fixedly installed at both ends of each support. One end of a pull rope is fixedly connected to each winch. The other end of each pull rope is fixedly connected to one end of a connecting rod. The other end of the connecting rod is rotatably connected to the middle of a moving shaft. Rollers are fixedly connected to both ends of the moving shaft. The rollers are matched to the tracks and can roll within the tracks.

[0005] The two ends of the movable shaft are respectively fixedly connected to vertical rods, and the lower ends of the vertical rods are fixed to both sides of the mounting plate. The mounting plate is disposed between the two brackets, and the mounting plate has several evenly arranged mounting holes.

[0006] As a further limitation of this technical solution, an outlet valve is provided at one of the lower ends of the electric pool.

[0007] As a further limitation of this technical solution, the track includes an upper horizontal groove, a lower horizontal groove, and an inclined groove. The lower horizontal groove is disposed in the area above the electric pool of the support, the inclined groove is disposed in the areas at both ends of the electric pool of the support, the upper horizontal groove is disposed at both ends of the support, and the upper horizontal groove is connected to the lower horizontal groove through the inclined groove.

[0008] As a further limitation of this technical solution, the connecting component includes a connecting rod, a slot plate, a nut, a clamp, and a bolt. One end of the connecting rod is fixedly connected to the bracket, and the other end of the connecting rod is inserted into the slot of the slot plate. The other end of the connecting rod is screwed with the nuts on both sides of the slot plate, thereby locking the slot plate and the connecting rod. The slot plate fixes the clamp, and the clamp engages with the electric swimming pool.

[0009] As a further limitation of this technical solution, a bolt is screwed to one side of the clamp, and a threaded hole is opened in the electrostatic precipitator corresponding to the position of the bolt, so that the bolt can be screwed into the threaded hole.

[0010] As a further limitation of this technical solution, the bolt passes through one side of the clamp and the electric pool, and the bolt is screwed onto a lock nut.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are:

[0012] By using a winch, rope, rollers and rails, the mounting plate and aluminum profile can be moved between different process equipment without disassembling the aluminum profile, which greatly reduces the loading and unloading time in the production process, avoids surface damage caused by frequent disassembly of aluminum profile, and ensures the surface quality of aluminum profile; and the moving shaft drives the aluminum profile to move stably in the electrophoresis pool, which allows the aluminum profile to undergo electrophoresis treatment.

[0013] The outlet valve located at the bottom of the electrophoresis pool facilitates the replacement of the electrophoresis solution and the cleaning of the electrophoresis pool, effectively maintaining a good operating environment for the electrophoresis process.

[0014] The unique design of the upper horizontal groove, lower horizontal groove and inclined groove of the track allows the moving shaft to move flexibly in different areas of the electric pool, realizing the process of immersing and detaching the aluminum profile in the electric pool;

[0015] The connector is composed of components such as connecting rods, slot plates, nuts, clamps and bolts. Multiple reinforcement methods ensure a firm connection between the bracket and the electric pool, and facilitate disassembly. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. Obviously, the drawings described below are merely some embodiments of this utility model, and those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings:

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a partial three-dimensional structural schematic diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0020] Figure 4 For the present utility model Figure 3 A magnified view of a portion of point A in the middle.

[0021] In the diagram: 1. Bracket; 2. Track; 201. Lower horizontal groove; 202. Inclined groove; 203. Upper horizontal groove; 3. Winch; 4. Electric pool; 5. Connector; 501. Connecting rod; 502. Slot plate; 503. Nut; 504. Clamp; 505. Bolt; 6. Roller; 7. Connecting rod; 8. Moving shaft; 9. Vertical rod; 10. Mounting plate; 11. Mounting hole; 12. Discharge valve. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] An electrophoresis fixing frame for aluminum profile production includes an electrophoresis pool 4. The two ends of the electrophoresis pool 4 are respectively fixedly connected to the bracket 1 by connectors 5. The two brackets 1 are symmetrically arranged. Each bracket 1 is provided with a track 2. The two ends of the bracket 1 are respectively fixedly provided with winches 3. The two winches 3 are respectively fixedly connected to one end of the pull rope. The other end of each pull rope is respectively fixedly connected to one end of the connecting rod 7. The other end of the connecting rod 7 is rotatably connected to the middle of the moving shaft 8. The two ends of the moving shaft 8 are respectively fixedly connected to rollers 6. The rollers 6 are respectively matched with the track 2. The rollers 6 can roll and move within the track 2.

[0024] The two ends of the movable shaft 8 are respectively fixedly connected to the vertical rod 9. The lower ends of the vertical rod 9 are fixed to both sides of the mounting plate 10. The mounting plate 10 is disposed between the two brackets 1. The mounting plate 10 has a plurality of evenly arranged mounting holes 11.

[0025] Furthermore, other aluminum profile production and processing equipment (not related to this solution, so it will not be shown or described in detail) is also provided between the electrophoresis pool 4 and the winch 3. The length of the bracket 1 between the electrophoresis pool 4 and the winch 3 is set according to the requirements of the production process. The winch 3 can drive the roller 6 and the mounting plate 10 to move along the bracket 1. After the aluminum profile is fixed on the mounting plate 10, the winch 3 drives it to move, so that it enters the bracket 1 area corresponding to the electrophoresis pool 4 after different processes and performs the electrophoresis process. The aluminum profile does not need to be disassembled during the whole process.

[0026] In this embodiment, the vertical rods 9 at both ends of the movable shaft 8 are connected to the mounting plate 10. The mounting holes 11 on the mounting plate 10 are used to fix the aluminum profile, thereby positioning the aluminum profile during the electrophoresis process. When the aluminum profile has holes, it is locked to the mounting plate 10 with bolts 505. When the aluminum profile does not have holes, it is tied to the mounting plate 10 with straps. The aluminum profile passes through one end of the bracket 1 and connects to the mounting plate 10. The track 2 on the bracket 1 provides a moving path for the roller 6. The winch 3 drives the connecting rod 7 through the pull rope, thereby causing the movable shaft 8 and the roller 6 to roll in the track 2, realizing the position adjustment of the movable shaft 8 and the movement of the aluminum profile. After a series of processes, the aluminum profile enters the electrophoresis pool 4 for electrophoresis, and then leaves the electrophoresis pool 4 to enter other processes set on the lower side of the bracket 1, realizing the fixation and position adjustment of the aluminum profile in the electrophoresis pool 4, which facilitates the electrophoresis treatment of the aluminum profile. The aluminum profile does not need to be replaced or disassembled during a series of production processes.

[0027] An outlet valve 12 is provided at one of the lower ends of the electrophoresis pool 4. The outlet valve 12 is installed at one of the lower ends of the electrophoresis pool 4. By controlling the opening and closing of the outlet valve 12, the electrophoresis solution in the electrophoresis pool 4 can be allowed to flow out, which facilitates the replacement of the electrophoresis solution and the cleaning of the electrophoresis pool 4.

[0028] The track 2 includes an upper horizontal groove 203, a lower horizontal groove 201, and an inclined groove 202. The lower horizontal groove 201 is located on the upper side of the support 1 in the electric pool 4. The inclined groove 202 is located at both ends of the support 1 in the electric pool 4. The upper horizontal groove 203 is located at both ends of the support 1 and is connected to the lower horizontal groove 201 through the inclined groove 202.

[0029] Furthermore, the track 2 consists of an upper horizontal groove 203, a lower horizontal groove 201, and an inclined groove 202. The lower horizontal groove 201 is located in the upper area of ​​the electric pool 4, the inclined groove 202 is at both ends of the electric pool 4, and the upper horizontal groove 203 is at both ends of the support 1. The upper horizontal groove 203 is connected to the lower horizontal groove 201 through the inclined groove 202. When the roller 6 rolls in the track 2, it can move along the lower horizontal groove 201, the inclined groove 202, and the upper horizontal groove 203, realizing the switching of the moving shaft 8 at different positions, so that the moving shaft... The moving shaft 8 can move in different areas of the electric pool 4. When the moving shaft 8 enters the inclined groove 202 from the upper horizontal groove 203 and then enters the lower horizontal groove 201, during this process, the moving shaft 8 drives the mounting plate 10 and the aluminum profile to move down. The aluminum profile is immersed in the electrolyte in the electric pool 4. After passing through the lower horizontal groove 201, it enters the inclined groove 202 and then enters the upper horizontal groove 203. After passing through the electrolyte in the electric pool 4, the aluminum profile leaves the electrolyte and continues to move along the upper horizontal groove 203 to enter other processes.

[0030] The connecting component 5 includes a connecting rod 501, a slot plate 502, a nut 503, a clamp 504, and a bolt 505. One end of the connecting rod 501 is fixedly connected to the bracket 1, and the other end of the connecting rod 501 is inserted into the slot of the slot plate 502. The nuts 503 are screwed onto both sides of the slot plate 502 at the other end of the connecting rod 501, thereby locking the slot plate 502 and the connecting rod 501 together. The slot plate 502 fixes the clamp 504, which engages with the electric pool 4. This ensures a secure connection between the bracket 1 and the electric pool 4, facilitates installation and disassembly, and improves the stability and reliability of the equipment.

[0031] In this embodiment, a bolt 505 is threaded onto one side of the clamp 504, and a threaded hole is provided on the electrostatic precipitator 4 corresponding to the position of the bolt 505, allowing the bolt 505 to be screwed into the threaded hole. This enhances the connection strength between the clamp 504 and the electrostatic precipitator 4, prevents loosening, and ensures the normal operation of the equipment.

[0032] In other embodiments, a bolt 505 passes through one side of the clamp 504 and the electrostatic precipitator 4, and the bolt 505 is screwed onto a lock nut 503. This strengthens the connection between the clamp 504 and the electrostatic precipitator 4, prevents loosening, and ensures the normal operation of the equipment.

[0033] The method of using this utility model is as follows: According to the production process requirements, determine the appropriate length of the bracket 1 between the electric pool 4 and the winch 3, and use the connector 5 to securely install the bracket 1 on both sides of the electric pool 4.

[0034] Insert the aluminum profile through one end of the bracket 1. If the aluminum profile has a hole, use bolt 505 to pass through the mounting hole 11 on the mounting plate 10 and lock it to the hole of the aluminum profile. If the aluminum profile does not have a hole, use straps to firmly bind the aluminum profile to the mounting plate 10.

[0035] Start the winch 3. The winch 3 drives the connecting rod 7 through the pull rope, which in turn causes the moving shaft 8 and roller 6 to roll and move within the track 2. The aluminum profile moves along the bracket 1 with the mounting plate 10, passing through other aluminum profile production and processing equipment in sequence. After completing the corresponding process treatment, the moving shaft 8 drives the aluminum profile to move down through the inclined groove 202 and lower horizontal groove 201 of the track 2, immersing it in the electrolyte in the electrophoresis pool 4 for electrophoresis. After electrophoresis, the moving shaft 8 continues to move along the inclined groove 202 and upper horizontal groove 203 through the winch 3. The aluminum profile is removed from the electrolyte, leaves the electrophoresis pool 4, and enters other process equipment set on the lower side of the bracket 1 to complete the subsequent production process.

[0036] When it is necessary to replace the electrophoresis solution or clean the electrophoresis pool 4, open the outlet valve 12 at the lower end of the electrophoresis pool 4 to drain the electrophoresis solution and perform the corresponding maintenance operations.

[0037] The above-disclosed embodiments are merely specific examples of this utility model. However, this utility model is not limited thereto, and any variations that can be conceived by those skilled in the art should fall within the protection scope of this utility model.

Claims

1. An electrophoresis fixing frame for aluminum profile production, characterized in that, The utility model provides an automatic liquid outlet device for electrophoresis tank, including electrophoresis pool (4), two side ends of electrophoresis pool (4) are fixedly connected with support (1) through connecting piece (5) respectively, two support (1) are symmetrical, and the track (2) is set up on every support (1) respectively, and the both ends of support (1) are fixedly set up with winch (3) respectively, and one end of the pull rope is fixedly connected with two winch (3) respectively, and the other end of every pull rope is fixedly connected with one end of connecting rod (7) respectively, and the other end of connecting rod (7) is rotatably connected with the middle part of moving shaft (8), and the both ends of moving shaft (8) are fixedly connected with the roller (6) respectively, and the roller (6) is matched with track (2) respectively, and the roller (6) can roll and move in track (2). The both ends of moving shaft (8) are fixedly connected with vertical rod (9) respectively, and the lower end of vertical rod (9) is fixedly connected with the both sides of mounting plate (10), and the mounting plate (10) is arranged between two support (1), and a plurality of mounting holes (11) are formed in the mounting plate (10).

2. The electrophoresis fixing frame for aluminum profile production according to claim 1, characterized in that: One end of the lower side of electrophoresis pool (4) is provided with liquid outlet valve (12).

3. The electrophoretic fixture for aluminum profile production according to claim 2, characterized in that: The track (2) includes upper horizontal groove (203), lower horizontal groove (201) and inclined groove (202), the lower horizontal groove (201) is arranged in the upper side area of the support (1) of the electrophoresis tank (4), the inclined groove (202) is arranged in the both end area of the support (1) of the electrophoresis tank (4), and the upper horizontal groove (203) is arranged in the both ends of the support (1), and the upper horizontal groove (203) is communicated with the lower horizontal groove (201) through the inclined groove (202).

4. The electrophoretic fixture of claim 3, wherein the fixture is characterized by: The connecting piece (5) includes connecting rod (501), clamping groove plate (502), nut (503), clamp (504) and bolt (505), one end of the connecting rod (501) is fixedly connected with the support (1), the other end of the connecting rod (501) is clamped into the clamping groove of the clamping groove plate (502), the other end of the connecting rod (501) is screwed with the nut (503) on the both sides of the clamping groove plate (502) respectively, the clamping groove plate (502) and the connecting rod (501) are locked through the nut (503), the clamp (504) is fixed to the clamping groove plate (502), and the clamp (504) is clamped to the electrophoresis tank (4).

5. The electrophoresis fixing frame for aluminum profile production according to claim 4, characterized in that: One side of the clamp (504) is screwed with the bolt (505), and the electrophoresis tank (4) is provided with a threaded hole corresponding to the position of the bolt (505), and the bolt (505) can be screwed into the threaded hole.

6. The electrophoresis fixing frame for aluminum profile production according to claim 4, characterized in that: The bolt (505) passes through one side of the clamp (504) and the electrophoresis tank (4), and the bolt (505) is screwed with the locking nut (503).

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