Swatch penetration force test data acquisition device

By using a snap-fit ​​and magnetic connection method for the penetration force test data acquisition device, the problems of high cost and long installation time in penetration force testing on the production line are solved. This enables low-cost and rapid installation of penetration force testing, allowing for precise adjustment of the electrophoretic coating process and improving electrophoretic coating quality and production efficiency.

CN224366013UActive Publication Date: 2026-06-16ZHEJIANG GEELY HLDG GRP CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG GEELY HLDG GRP CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing production line penetration force testing devices are costly, take a long time to install, and have a significant impact on test results due to the vehicle body structure and installation location, making it impossible to accurately reflect the actual effectiveness of production line penetration force.

Method used

A data acquisition device for electrophoretic coating testing is provided, including an electrophoretic coating testing box, a testing box mounting part, and a connecting component. The device is connected to the part to be processed by snap-fit ​​and/or magnetic connection to realize synchronous electrophoretic coating testing. It is compatible with parts of different vehicle models and is simple and quick to install.

🎯Benefits of technology

It enables low-cost and rapid installation of the electrophoretic coating penetration test, accurately guides the adjustment of the electrophoretic coating process, ensures the uniformity and long-term stability of the film thickness in the inner cavity of the car body, and improves the quality control level and production efficiency of electrophoretic coating.

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Abstract

The application provides a breakthrough force test data acquisition device, which can be synchronized with a part to be processed for electrophoretic coating to detect the breakthrough force, and comprises a breakthrough force detection box, a detection box mounting part and a connecting assembly; the breakthrough force detection box comprises a test surface capable of reflecting the breakthrough force detection result; the detection box mounting part is detachably connected with the breakthrough force detection box, and the detection box mounting part comprises a clamping groove capable of accommodating the breakthrough force detection box and exposing the test surface; the connecting assembly is connected with the detection box mounting part, and the connecting assembly connects the breakthrough force test data acquisition device to the part to be processed in a clamping and / or magnetic attraction connection mode. The breakthrough force test data acquisition device can realize production line breakthrough force testing, accurately guide the production line to timely adjust the characteristics or process parameters of the electrophoretic paint when necessary, ensure the uniform consistency and long-term stability of the electrophoretic film thickness in the inner cavity of the electrophoretic vehicle body, and improve the quality control level and production efficiency of the electrophoretic coating process.
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Description

Technical Field

[0001] This application relates to the field of automobile manufacturing, and in particular to a data acquisition device for penetrating force testing. Background Technology

[0002] Electrophoretic coating technology produces coatings that are dense, uniform, and have excellent adhesion, making it widely used in automotive industrial production. Penetration, a key performance indicator of electrophoretic paint, directly affects whether a uniform coating can be formed in complex areas such as weld seams, deep cavities, and inner surfaces of the substrate. Monitoring penetration allows for the timely detection and handling of potential problems during the electrophoresis process, effectively ensuring quality. Electrophoretic penetration testing methods can generally be categorized into two main types: laboratory penetration testing and production line penetration testing. Laboratory penetration testing commonly uses the four-piece box method or the Ford box method. While laboratory penetration testing has a relatively standardized and regulated testing methodology, it only reflects the inherent state of the electrophoretic paint's penetration performance and cannot accurately reflect the actual effectiveness of penetration on a production line under specific paint conditions and equipment processes. Therefore, production line penetration force testing has a greater advantage in accurately mapping the penetration force of the production line; however, production line penetration force testing still faces problems such as high cost of testing equipment, long installation time, and the significant impact of vehicle body structure and / or installation location on the penetration force test results. How to solve these problems is a question that those skilled in the art need to consider. Utility Model Content

[0003] To address the problems in the prior art, embodiments of this application provide a data acquisition device for penetrating force testing that has lower testing device cost, shorter installation time, more accurate penetrating force test results, and better universal adaptability.

[0004] This application provides a data acquisition device for a swimming penetration test, which is used to detect swimming penetration during electrophoretic coating of a part to be processed. The data acquisition device includes a swimming penetration test box, a test box mounting part, and a connecting assembly. The swimming penetration test box includes a test surface that can reflect the swimming penetration test result. The test box mounting part is detachably connected to the swimming penetration test box. The test box mounting part includes a slot that can accommodate the swimming penetration test box and expose at least a portion of the test surface. The connecting assembly is connected to the test box mounting part and is used to connect the swimming penetration test data acquisition device to the part to be processed by at least a snap-fit ​​and / or magnetic connection.

[0005] In one embodiment, the connecting component includes a first connecting structure, which is connected to the detection box mounting portion; the first connecting structure has a bayonet, the slot of which faces the side where the detection box mounting portion is located, and the bayonet is used to engage with the part to be processed so that the penetrating force test data acquisition device is hung on the part to be processed.

[0006] In one embodiment, the first connection structure includes a first positioning member and a first connecting member. The first positioning member is connected to the detection box mounting portion, and the first connecting member is connected to the first positioning member and is spaced apart from the detection box mounting portion along at least one direction. The first connecting member is used to connect to the part to be processed.

[0007] In one embodiment, the length of the first positioning member along the first direction is greater than the length of the detection box mounting portion along the first direction. The first positioning member is connected to the side of the detection box mounting portion away from the slot along the second direction, and the first direction intersects the second direction. The first connecting member is disposed at the end of the first positioning member that extends beyond the detection box mounting portion along the first direction, and at least a portion of the first connecting member extends along the second direction toward the side away from the detection box mounting portion. The bayonet is disposed at the end of the first connecting member away from the detection box mounting portion along the second direction, and the slotting direction of the bayonet is toward the side where the detection box mounting portion is located along the first direction.

[0008] In one embodiment, the first connecting structure further includes a positioning pin, which is connected to the first positioning member; the positioning pin and the first connecting member are located on the same side of the detection box mounting portion and extend in the same direction; the first positioning member has a plurality of first mounting positions, which are used for the positioning pin to be connected thereto, and the number of the first mounting positions is greater than or equal to the number of the positioning pin.

[0009] In one embodiment, the connecting component includes a second connecting structure connected to the detection box mounting portion; the second connecting structure includes a magnetic element for magnetically connecting with the part to be processed.

[0010] In one embodiment, the second connection structure further includes a second positioning member and a second connecting member. The second positioning member is connected to the detection box mounting portion, and the second connecting member is detachably connected to the second positioning member. The magnetic member is connected to the end of the second connecting member away from the detection box mounting portion.

[0011] In one embodiment, the second positioning member is connected to the side of the detection box mounting portion away from the slot along the second direction, and the second positioning member has a movable groove extending along the first direction, which intersects with the second direction; one end of the second connecting member is engaged in the movable groove and is configured to be position-adjustable along the first direction, and the other end of the second connecting member is connected to the magnetic member along the second direction towards the side away from the detection box mounting portion.

[0012] In one embodiment, the detection box mounting portion includes a first mounting member and a second mounting member spaced apart along a first direction. Both the first mounting member and the second mounting member are provided with slots, and the slots are arranged opposite to each other along the first direction. The first mounting member and the second mounting member are arranged parallel to each other along a third direction, and the slots extend along the third direction. The first direction intersects with the third direction.

[0013] In one embodiment, the detection box mounting portion includes a locking member; the penetrating power detection box includes a body and a cover, the cover being disposed on two opposite sides of the body and on the test surface; the cover has a trapezoidal opening for exposing the test surface, and the trapezoidal opening corresponds to the locking member.

[0014] Understandably, the electrophoretic coating data acquisition device provided in this application embodiment can simultaneously perform electrophoretic coating to detect electrophoretic coating strength, enabling production line electrophoretic coating strength testing. This allows for precise guidance of the production line to adjust the characteristics or process parameters of the electrophoretic paint when necessary, thereby effectively ensuring the uniformity and long-term stability of the electrophoretic film thickness in the inner cavity of the car body, and effectively improving the quality control level and production efficiency of the electrophoretic coating process. The connecting component can connect the electrophoretic coating data acquisition device to the part to be processed through snap-fit ​​and / or magnetic connection. The installation process is simple and quick, and has good universal adaptability, adaptable to different parts of different car models. The electrophoretic coating strength detection box is detachably connected to the detection box mounting part through a slot structure, making the installation process simple and quick. At the same time, the slot can accommodate the electrophoretic coating strength detection box and expose at least part of the test surface, allowing the test surface to fully participate in the electrophoretic coating process, resulting in better detection effect. The swimming permeability test data acquisition device provided in this application includes a separately detachable swimming permeability test box and a connecting fixture (test box mounting part and connecting component), which facilitates the replacement of the swimming permeability test box and eliminates the need for frequent disassembly of the connecting fixture, making the installation process simple and quick; at the same time, the swimming permeability test data acquisition device provided in this application has a simple structure and lower cost. Attached Figure Description

[0015] Figure 1This is a three-dimensional schematic diagram of the data acquisition device for the penetration test provided in the embodiments of this application.

[0016] Figure 2 This is a three-dimensional schematic diagram of the connecting fixture of the data acquisition device for the penetration test provided in the embodiments of this application at one angle.

[0017] Figure 3 This is a three-dimensional schematic diagram of the connection fixture of the penetrating force test data acquisition device provided in the embodiments of this application from another angle.

[0018] Figure 4 This is a schematic diagram of the structure of the penetrating force detection box of the penetrating force test data acquisition device provided in the embodiments of this application.

[0019] Figure 5 A schematic diagram of the connection position when the penetration force test data acquisition device provided in this application embodiment is applied to a vehicle body.

[0020] Explanation of main component symbols

[0021] Penetrating power test data acquisition device 100

[0022] Connection fixture 10

[0023] Penetration Test Kit 11

[0024] Test surface 110

[0025] Ontology 111

[0026] Cover part 112

[0027] Trapezoidal opening 113

[0028] Detection box mounting section 12

[0029] Card slot 120

[0030] First installation component 121

[0031] Second mounting component 122

[0032] Locking part 123

[0033] Connection component 13

[0034] First connection structure 131

[0035] Checkpoint 1310

[0036] First positioning component 1311

[0037] First installation position 13111

[0038] First connector 1312

[0039] First link 13121

[0040] Second link 13122

[0041] Positioning pin 1313

[0042] Second connection structure 132

[0043] Magnetic component 1320

[0044] Second positioning component 1321

[0045] Side wall 13211

[0046] Activity slot 13212

[0047] Second connector 1322

[0048] Parts to be processed 2

[0049] First direction Z

[0050] Second direction Y

[0051] Third direction X

[0052] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this application. Detailed Implementation

[0053] The following description will be given with reference to the accompanying drawings for a more complete description of the present application. The drawings illustrate exemplary embodiments of the present application. However, the present application may be implemented in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. These exemplary embodiments are provided to make the present application thorough and complete, and to fully convey the scope of the present application to those skilled in the art. Similar reference numerals denote the same or similar components. The terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to limit the present application. As used herein, the singular forms “a,” “an,” and “the” are intended to also include the plural forms unless the context clearly indicates otherwise. Furthermore, when used herein, “comprising” and / or “including” and / or “having,” integers, steps, operations, components, and / or components, but without excluding the presence or addition of one or more other features, regions, integers, steps, operations, components, and / or groups thereof. Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. Furthermore, unless explicitly defined herein, terms such as those defined in a general dictionary should be interpreted as having the same meaning as they have in the relevant technology and in the content of this application, and should not be interpreted as having an idealized or overly formal meaning.

[0054] Electrophoretic coating technology typically produces coatings that are dense, uniform, and have excellent adhesion, making it widely used in automotive industrial production. Penetration, a key performance indicator of electrophoretic paint, directly affects whether the paint can form a uniform coating in complex areas such as weld seams, deep cavities, and inner surfaces of the substrate. Monitoring penetration allows for the timely detection and handling of potential problems during the electrophoresis process, effectively ensuring quality. Electrophoretic penetration testing methods can generally be categorized into two main types: laboratory penetration testing and production line penetration testing. Laboratory penetration testing commonly uses the four-piece box method or the Ford box method. While laboratory penetration testing has a relatively standardized and regulated testing methodology, it only reflects the inherent state of the electrophoretic paint's penetration performance and cannot accurately reflect the actual effectiveness of penetration on a production line under specific paint conditions and equipment processes. Therefore, production line penetration force testing has a greater advantage in accurately mapping the penetration force of the production line; however, production line penetration force testing still faces problems such as high cost of testing equipment, long installation time, and the significant impact of vehicle body structure and / or installation location on the penetration force test results. How to solve these problems is a question that those skilled in the art need to consider.

[0055] Correspondingly, this application provides a data acquisition device for electrophoretic coating to detect the penetration force of a workpiece. The data acquisition device includes a penetration force detection box, a box mounting part, and a connecting assembly. The penetration force detection box includes a test surface that reflects the penetration force test result. The box mounting part is detachably connected to the penetration force detection box. The box mounting part includes a slot that can accommodate the penetration force detection box and expose at least a portion of the test surface. The connecting assembly is connected to the box mounting part and is used to connect the data acquisition device to the workpiece at least by means of snap-fit ​​and / or magnetic connection.

[0056] Furthermore, the electrophoretic coating data acquisition device provided in this application embodiment can simultaneously perform electrophoretic coating to detect electrophoretic coating strength, enabling production line electrophoretic coating strength testing. This allows for precise guidance of the production line to adjust the characteristics or process parameters of the electrophoretic paint in a timely manner when necessary, thereby effectively ensuring the uniformity and long-term stability of the electrophoretic film thickness in the inner cavity of the car body, and effectively improving the quality control level and production efficiency of the electrophoretic coating process. The connecting component can connect the electrophoretic coating data acquisition device to the part to be processed through snap-fit ​​and / or magnetic connection. The installation process is simple and quick, and has good universal adaptability, adaptable to different parts of different car models. The electrophoretic coating strength detection box is detachably connected to the detection box mounting part through a slot structure, making the installation process simple and quick. At the same time, the slot can accommodate the electrophoretic coating strength detection box and expose at least part of the test surface, allowing the test surface to fully participate in the electrophoretic coating process, resulting in better detection effect. The swimming permeability test data acquisition device provided in this application includes a separately detachable swimming permeability test box and a connecting fixture (test box mounting part and connecting component), which facilitates the replacement of the swimming permeability test box and eliminates the need for frequent disassembly of the connecting fixture, making the installation process simple and quick; at the same time, the swimming permeability test data acquisition device provided in this application has a simple structure and lower cost.

[0057] The following description, in conjunction with the accompanying drawings, illustrates exemplary embodiments. It should be noted that components depicted in the drawings are not necessarily shown to scale; and identical or similar components will be designated with the same or similar reference numerals or similar technical terms.

[0058] The specific embodiments of this application will be described in further detail below with reference to the accompanying drawings.

[0059] like Figure 1 As shown, this application embodiment provides a data acquisition device 100 for electrophoretic coating to detect the penetration force during the electrophoretic coating process. The data acquisition device 100 includes a penetration force detection box 11 and a connecting fixture 10. The connecting fixture 10 includes a detection box mounting part 12 and a connecting assembly 13; the connecting assembly 13 is used to connect with the part 2 to be processed (e.g., ...). Figure 5 As shown, (especially for automotive parts to be processed), the detection box mounting part 12 is connected to the connecting assembly 13 to fix it to the part to be processed 2, and the penetrating force detection box 11 is detachably connected to the detection box mounting part 12.

[0060] In one embodiment, the permeability testing box 11 includes a test surface 110 capable of reflecting the permeability testing result; the testing box mounting part 12 is detachably connected to the permeability testing box 11, the testing box mounting part 12 includes a slot 120 capable of accommodating the permeability testing box 11 and exposing at least a portion of the test surface 110; the connecting assembly 13 is connected to the testing box mounting part 12, the connecting assembly 13 being used to connect the permeability testing data acquisition device 100 to the part 2 to be processed by at least a snap-fit ​​and / or magnetic connection.

[0061] Furthermore, the connecting component 13 can connect the penetration force test data acquisition device 100 to the part 2 to be processed via snap-fit ​​and / or magnetic connection. The installation process is simple and quick, and has good universal adaptability, making it suitable for different parts of different vehicle models. The penetration force test box 11 is detachably connected to the test box mounting part 12 via the slot 120, making the installation process simple and quick. At the same time, the slot 120 can accommodate the penetration force test box 11 and expose at least part of the test surface 110, allowing the test surface 110 to fully participate in the penetration coating process, resulting in better detection effect. The penetration force test data acquisition device 100 provided in this application embodiment includes a separate, detachable penetration force test box 11 and a connecting fixture 10 (test box mounting part 12 and connecting component 13), which facilitates the replacement of the penetration force test box 11 and eliminates the need for frequent disassembly of the connecting fixture 10, making the installation process simple and quick. At the same time, the penetration force test data acquisition device 100 provided in this application embodiment has a simple structure and lower cost.

[0062] It is understood that the electrophoretic coating data acquisition device 100 provided in this application embodiment can simultaneously perform electrophoretic coating to detect electrophoretic coating force, realize electrophoretic coating force testing on the production line, and thus accurately guide the production line to make timely adjustments to the characteristics or process parameters of the electrophoretic paint when necessary, thereby effectively ensuring the uniformity and long-term stability of the electrophoretic film thickness in the inner cavity of the car body, and effectively improving the quality control level and production efficiency of the electrophoretic coating process.

[0063] For ease of understanding, this application introduces a first direction Z, a second direction Y, and a third direction X; wherein, the first direction Z, the second direction Y, and the third direction X can be three non-parallel straight line directions in space; further, the first direction Z, the second direction Y, and the third direction X can be three mutually perpendicular directions in a three-dimensional coordinate system (a three-dimensional Cartesian coordinate system). In subsequent embodiments, the description will take the first direction Z as the axis direction of the three-dimensional coordinate system, the second direction Y as the axis direction of the three-dimensional coordinate system, and the third direction X as the axis direction of the three-dimensional coordinate system as examples.

[0064] Further integration Figure 2 and Figure 3As shown, in one embodiment, the connecting component 13 includes a first connecting structure 131 and a second connecting structure 132. The first connecting structure 131 and the second connecting structure 132 are respectively connected to the detection box mounting part 12. The first connecting structure 131 and the second connecting structure 132 are configured to connect the workpiece 2 to be processed through different connection methods. Specifically, the first connecting structure 131 can connect the penetrating force test data acquisition device 100 to the workpiece 2 to be processed by a snap-fit ​​method, and the second connecting structure 132 can connect the penetrating force test data acquisition device 100 to the workpiece 2 to be processed by a magnetic connection method.

[0065] In one embodiment, the first connection structure 131 includes a first positioning member 1311 and a first connecting member 1312. The first positioning member 1311 is connected to the detection box mounting portion 12, and the first connecting member 1312 is connected to the first positioning member 1311 and is spaced apart from the detection box mounting portion 12 along at least one direction. The first connecting member 1312 is used to connect to the part 2 to be processed.

[0066] Understandably, the first positioning member 1311 is fixed by connecting to the detection box mounting part 12. The first connecting member 1312, which is used to connect to the part to be processed 2, is spaced apart from the detection box mounting part 12 in at least one direction (e.g., the second direction Y) to avoid interference between the detection box mounting part 12 and the part to be processed 2, and to facilitate installation.

[0067] In this embodiment, the first connecting structure 131 is a split design, which is shown as an example. In other embodiments, the first positioning member 1311 and the first connecting member 1312 can also be an integral structure.

[0068] In one embodiment, the length of the first positioning member 1311 along the first direction Z is greater than the length of the detection box mounting portion 12 along the first direction Z, and the first positioning member 1311 is connected to the side of the detection box mounting portion 12 away from the slot 120 along the second direction Y. The first connecting member 1312 is provided at the end of the first positioning member 1311 that extends beyond the detection box mounting portion 12 along the first direction Z, and at least a portion of the first connecting member 1312 extends along the second direction Y toward the side away from the detection box mounting portion 12, where the first direction Z intersects the second direction Y.

[0069] In this embodiment, the first connecting member 1312 includes a first connecting rod 13121 and two second connecting rods 13122. The first connecting rod 13121 extends approximately along the third direction X and is connected to the first positioning member 1311. The two second connecting rods 13122 are respectively connected to the two ends of the first connecting rod 13121 along the third direction X. Both second connecting rods 13122 extend along the second direction Y toward the side away from the detection box mounting portion 12 and are used to engage with the part 2 to be processed.

[0070] In one embodiment, the first connecting structure 131 has a bayonet 1310, which is located on the first connector 1312. The slot of the bayonet 1310 faces the side where the detection box mounting part 12 is located, and the bayonet 1310 is used to engage with the part 2 to be processed so that the penetrating force test data acquisition device 100 is hung on the part 2 to be processed.

[0071] In this embodiment, the bayonet 1310 is located at the end of the first connector 1312 away from the detection box mounting portion 12 along the second direction Y, and the slotting direction of the bayonet 1310 is towards the side where the detection box mounting portion 12 is located along the first direction Z.

[0072] Understandably, the bayonet 1310 can engage with the part 2 to be processed (e.g., the car body or door), and under the weight of the penetrating force test data acquisition device 100, the bayonet 1310 and the part 2 to be processed can be tightly connected. The connecting fixture 10 can be hung on the part 2 to be processed through the first connecting structure 131. This connection method facilitates installation and disassembly, allows for quick removal when results need to be viewed, and enables rapid installation of the monitoring device without interrupting the production line.

[0073] In one embodiment, the first connecting structure 131 further includes a positioning pin 1313, which is connected to the first positioning member 1311. The positioning pin 1313 and the first connecting member 1312 are located on the same side of the detection box mounting portion 12 and extend in the same direction.

[0074] In one embodiment, the first positioning member 1311 has a plurality of first mounting positions 13111, the first mounting positions 13111 being used for the positioning pins 1313 to be connected thereto, and the number of first mounting positions 13111 is greater than or equal to the number of positioning pins 1313.

[0075] In this embodiment, the first positioning member 1311 includes two straight rods, each of which has a first mounting position 13111; the positioning pin 1313 is rod-shaped, and there is one positioning pin 1313. One positioning pin 1313 is connected to one of the two first mounting positions 13111. The positioning pin 1313 can be used to cooperate with the structure on the part to be processed 2 to achieve positioning; the other reserved first mounting position 13111 can also be used to connect to the other positioning pin 1313.

[0076] Understandably, the positioning pins 1313 can prevent the connecting fixture 10 from falling off during the electrophoresis process; the number and shape of the positioning pins 1313 can be adjusted according to the specific structure of the parts 2 to be processed, so that the electrophoresis penetration test data acquisition device 100 of this application has better adaptability.

[0077] In one embodiment, the second connecting structure 132 includes a magnetic element 1320, a second positioning element 1321, and a second connecting element 1322. The second positioning element 1321 is connected to the detection box mounting portion 12, and the second connecting element 1322 is detachably connected to the second positioning element 1321. The magnetic element 1320 is connected to the end of the second positioning element 1321 away from the detection box mounting portion 12. The magnetic element 1320 is used for magnetically connecting with the part 2 to be processed.

[0078] In one embodiment, the second positioning member 1321 is connected to the side of the detection box mounting portion 12 opposite to the slot 120 along the second direction Y. The second positioning member 1321 has a movable slot 13212 extending along the first direction Z, which intersects with the second direction Y. One end of the second connecting member 1322 is engaged in the movable slot 13212 and is configured to be adjustable along the first direction Z. The other end of the second connecting member 1322 extends along the second direction Y toward the side opposite to the detection box mounting portion 12 and is connected to the magnetic member 1320.

[0079] In this embodiment, the second positioning member 1321 is generally an L-shaped sheet metal part. One side wall 13211 of the second positioning member 1321 is connected to the detection box mounting part 12, and the other side wall 13211 is flipped up relative to the detection box mounting part 12 along the second direction Y. The flipped side wall 13211 is provided with a movable groove 13212. The second connecting member 1322 is connected to the side wall 13211 by a detachable or adjustable bolt. By removing or loosening the bolt, the second connecting member 1322 can move relative to the first connecting member 1312, so as to adjust the position of the second connecting member 1322 and the magnetic member 1320 connected thereto, so that the penetrating force test data acquisition device 100 of this application has better adaptability.

[0080] It is understood that the magnetic component 1320 provided in this application embodiment can be a permanent magnet or an electromagnet. The magnetic component 1320 can adjust the distance between the connecting fixture 10 and the part 2 to be processed, ensuring that the connecting fixture 10 is approximately perpendicular to the part 2 to be processed. The magnetic component 1320 also has a pre-tightening effect. The magnetic component 1320 is located at the end of the second connecting component 1322 and can be sleeved on the end of the second connecting component 1322. The magnetic component 1320 can easily attract the part 2 to be processed using magnetic force, making installation convenient and providing good installation strength. Furthermore, since the part 2 to be processed (especially the car body and doors) is usually a metal part, using the magnetic component 1320 to magnetically attract the part 2 only requires that the part 2 to be processed has a metallic material. Connection can be achieved regardless of the specific structure of the part 2, giving the penetrating force test data acquisition device 100 of this application better adaptability.

[0081] In this embodiment, there are two second connecting structures 132, which are disposed on both sides of the first connecting structure 131 along a third direction X. The two second connecting structures 132 have the same structure to ensure stable connection. In other embodiments, there may be one or more second connecting structures 132, and the length of the second connector 1322 along the second direction Y is adjustable to adapt to different types of parts 2 to be processed, so that the penetrating force test data acquisition device 100 of this application has better adaptability.

[0082] In one embodiment, the detection box mounting portion 12 includes a first mounting member 121 and a second mounting member 122 spaced apart along a first direction Z. Both the first mounting member 121 and the second mounting member 122 are provided with slots 120, and the slots 120 are positioned opposite each other along the first direction Z. The first mounting member 121 and the second mounting member 122 are arranged parallel to each other along a third direction X, and the slots 120 extend along the third direction X.

[0083] In this embodiment, the first mounting member 121 and the second mounting member 122 are arranged opposite to each other to form a receiving structure that can accommodate the swimming penetration test box 11. The swimming penetration test box 11 is held in place, and the test surface 110 is fully exposed while the swimming penetration test box 11 is firmly set.

[0084] In one embodiment, the detection box mounting part 12 includes locking members 123. Multiple locking members 123 are spaced apart along a third direction X on the first mounting member 121 and the second mounting member 122. The locking members 123 can be structures such as bolts that allow for rotational adjustment of tightness. When the permeability detection box 11 is inserted into the slot 120, the permeability detection box 11 can be locked by tightening the locking members 123; subsequently, the permeability detection box 11 can be removed from the slot 120 by loosening the locking members 123.

[0085] Further integration Figure 4 As shown, in one embodiment, the penetrating power testing box 11 includes a body 111 and a cover 112. The cover 112 is disposed on both sides opposite to the body 111 and on the test surface 110.

[0086] In this embodiment, the body 111 can be made of steel plate that has been phosphated (or zirconated / silane treated), and the cover 112 can be made of tape. The two covers 112 extend along the third direction X and are respectively attached to the two ends of the body 111 at a distance from each other along the first direction Z. When the permeability detection box 11 is placed in the slot 120, the covers 112 are approximately located in the slot 120.

[0087] In this embodiment, the cover 112 has a trapezoidal opening 113, which is used to expose the test surface 110. The trapezoidal opening 113 is provided in relation to the locking member 123.

[0088] Further integration Figure 5 As shown, the swimming penetration test data acquisition device 100 is typically installed at the door of the body-in-white. The specific installation process is as follows: Before electrophoresis on the body-in-white, hang the connecting fixture 10 in the middle of the door, use bolts to tighten the positioning pin 1313 to the corresponding hole in the inner door panel, and check whether the connecting fixture 10 contacts the body well; then, insert the swimming penetration test box 11 into the connecting fixture 10, and tighten the locking piece 123. When tightening, excessive force should be avoided to prevent deformation of the swimming penetration test box 11. After installation, allow the swimming penetration test data acquisition device 100 to undergo electrophoresis coating along with the body-in-white, and remove the swimming penetration test data acquisition device 100 for testing and recording when necessary.

[0089] Understandably, the penetration force test data acquisition device 100 provided in this application embodiment can be applied to various vehicle structures, giving it better adaptability and thus reducing development and manufacturing costs. The penetration force test data acquisition device 100 provided in this application embodiment can be connected to the part 2 to be processed via snap-fit ​​(specifically, hanging) and magnetic attraction, simplifying the installation process and allowing for rapid installation of the monitoring device without interrupting the production line. The penetration force test data acquisition device 100 provided in this application embodiment can effectively fix the installation position on a single vehicle model, eliminating result differences caused by variations in the installation position of the measuring device.

[0090] The specific embodiments of this application have been described above with reference to the accompanying drawings. However, those skilled in the art will understand that various changes and substitutions can be made to the specific embodiments of this application without departing from the spirit and scope of this application. All such changes and substitutions fall within the scope defined by this application.

Claims

1. A data acquisition device for penetrating power testing, characterized in that, The electrophoretic penetration test data acquisition device is used to detect the electrophoretic penetration force while the part to be processed is being electrophoretically coated. The electrophoretic penetration test data acquisition device includes: A permeability testing kit, which includes a test surface capable of reflecting the results of permeability testing; A test box mounting part is detachably connected to the swimming penetration test box, the test box mounting part including a slot that can accommodate the swimming penetration test box and expose at least a portion of the test surface; A connecting component is provided, which is connected to the mounting part of the detection box. The connecting component is used to connect the penetrating force test data acquisition device to the part to be processed, at least by means of snap-fit ​​and / or magnetic connection.

2. The data acquisition device for penetrating power testing as described in claim 1, characterized in that, The connecting component includes a first connecting structure, which is connected to the detection box mounting portion; The first connecting structure has a bayonet, the slot of which faces the side where the detection box mounting part is located. The bayonet is used to engage with the part to be processed so that the penetrating force test data acquisition device is hung on the part to be processed.

3. The data acquisition device for penetrating power testing as described in claim 2, characterized in that, The first connection structure includes a first positioning member and a first connecting member. The first positioning member is connected to the detection box mounting portion, and the first connecting member is connected to the first positioning member and is spaced apart from the detection box mounting portion along at least one direction. The first connecting member is used to connect to the part to be processed.

4. The data acquisition device for penetrating power testing as described in claim 3, characterized in that, The length of the first positioning member along the first direction is greater than the length of the detection box mounting part along the first direction. The first positioning member is connected to the side of the detection box mounting part away from the slot along the second direction. The first direction intersects the second direction. The first connector is disposed at the end of the first positioning member that extends beyond the detection box mounting portion along the first direction, and at least a portion of the first connector extends along the second direction toward the side opposite to the detection box mounting portion. The bayonet is located at the end of the first connector away from the detection box mounting part along the second direction, and the slot of the bayonet is oriented towards the side where the detection box mounting part is located along the first direction.

5. The data acquisition device for penetrating power testing as described in claim 3, characterized in that, The first connection structure further includes a positioning pin, which is connected to the first positioning element; The positioning pin and the first connector are located on the same side of the detection box mounting portion and extend in the same direction; The first positioning component has multiple first mounting positions, which are used for the positioning pins to be connected thereto, and the number of the first mounting positions is greater than or equal to the number of the positioning pins.

6. The data acquisition device for penetrating power testing as described in claim 1, characterized in that, The connecting component includes a second connecting structure, which is connected to the detection box mounting portion; The second connection structure includes a magnetic component, which is used to magnetically connect with the part to be processed.

7. The data acquisition device for penetrating power testing as described in claim 6, characterized in that, The second connection structure further includes a second positioning member and a second connecting member. The second positioning member is connected to the detection box mounting portion, and the second connecting member is detachably connected to the second positioning member. The magnetic member is connected to the end of the second connecting member away from the detection box mounting portion.

8. The data acquisition device for penetrating power testing as described in claim 7, characterized in that, The second positioning member is connected to the side of the detection box mounting portion away from the slot along the second direction. The second positioning member has a movable groove extending along the first direction, and the first direction intersects the second direction. One end of the second connector is engaged in the movable groove and is configured to be positionally adjustable along the first direction. The other end of the second connector is connected to the magnetic component along the second direction toward the side opposite to the detection box mounting portion.

9. The data acquisition device for penetrating power testing as described in claim 1, characterized in that, The detection box mounting part includes a first mounting member and a second mounting member that are spaced apart along a first direction. Both the first mounting member and the second mounting member are provided with slots, and the slots are opposite to each other along the first direction. The first mounting component and the second mounting component are arranged parallel to each other along a third direction, and the slot extends along the third direction, with the first direction intersecting the third direction.

10. The data acquisition device for penetrating power testing as described in claim 1, characterized in that, The detection box mounting part includes a locking component; The penetrating power testing box includes a body and a cover, the cover being disposed on both sides opposite to the body and on the test surface; The cover has a trapezoidal opening for exposing the test surface, and the trapezoidal opening is provided corresponding to the locking member.