An alternating current withstand voltage test device for a surge arrester
By designing an automated AC withstand voltage test device for surge arresters, the problems of low efficiency and poor safety of manual operation in existing technologies have been solved, and an efficient and safe testing process has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN VOLTAMMETRY ELECTRIC APPLIANCE CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-06-16
AI Technical Summary
Current AC withstand voltage tests require manual operation, which is inefficient and cannot guarantee safety.
An AC withstand voltage test device for surge arresters was designed, including an AC discharge detection system and a sliding block assembly. The device utilizes a lifting assembly and a discharge rod to achieve automated operation, is compatible with different models of surge arresters, and is tested under computer control.
It improves testing efficiency, reduces the impact of human factors, and ensures the reliability and security of test data.
Smart Images

Figure CN224366134U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surge arrester testing technology, specifically to a surge arrester AC withstand voltage test device. Background Technology
[0002] AC withstand voltage testing is the most effective and direct method for assessing the insulation strength of electrical equipment and is an important component of preventative testing. During operation, the insulation of electrical equipment is subjected to long-term effects of electric fields, temperature, and mechanical vibration, gradually deteriorating, including both overall and partial degradation, leading to defects. Furthermore, because the AC withstand voltage test voltage is generally higher than the operating voltage, the equipment has a greater safety margin after passing the test. Therefore, AC withstand voltage testing is a crucial means of ensuring the safe operation of electrical equipment.
[0003] However, to date, AC withstand voltage tests are all conducted manually on the test objects, which cannot guarantee efficiency and safety. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides an AC withstand voltage test device for surge arresters, which is compatible with the external dimensions of all metal oxide surge arresters of 35kV and below currently on the market. It can improve the repeated wiring links in the test and greatly improve the test efficiency.
[0005] To achieve the above objectives, the present invention provides a surge arrester AC withstand voltage test device, comprising an AC discharge detection system and a sliding block assembly; the AC discharge detection system includes a lifting rod mounting plate, a discharge rod, and a lifting assembly; the lifting assembly is mounted on the inner wall of the cabinet, one end of the lifting rod mounting plate is connected to the lifting assembly, and the other end is connected to the discharge rod, the discharge rod being in contact with one end of the surge arrester; the sliding block assembly is mounted on a chain track, and the sliding block assembly is in contact with the other end of the surge arrester.
[0006] Furthermore, the lifting assembly includes a lifting motor, an upper baffle, a base plate, a lower baffle, a bearing housing, a lead screw, a coupling, a left slide rail, a right slide rail, and a lifting slider; the base plate has an upper baffle at one end and a lower baffle at the other end; the base plate has a left slide rail and a right slide rail on the side away from the cabinet; one side of the lifting slider is slidably connected to the left slide rail, and the other side is slidably connected to the right slide rail; one end of the lead screw passes through the bearing housing and is connected to the coupling, and the other end of the lead screw passes through the lifting slider and is connected to the lower baffle; the coupling passes through the upper baffle and is connected to the lifting motor.
[0007] Furthermore, the discharge rod includes a discharge insulating rod, a discharge block, and a discharge disk; one end of the discharge block is disposed with the discharge insulating rod, and the other end is disposed with the discharge disk; the discharge disk is in contact with one end of the surge arrester.
[0008] Furthermore, the discharge disk is a large discharge disk; the large discharge disk is used to detect AC discharge.
[0009] Furthermore, one end of the lifting rod mounting plate is connected to the lifting slider, and the other end is connected to the discharge insulating rod.
[0010] Furthermore, the slide assembly includes a surge arrester insulating base, a sleeve, a track slider, pulleys, and a spring; the sleeve is disposed on the surge arrester insulating base; one end of the track slider is provided with the surge arrester insulating base, and the other end is provided with pulleys, with at least four pulleys; the spring is disposed with the surge arrester insulating base via the sleeve; the surge arrester sits on the sleeve and is in contact with the spring.
[0011] Furthermore, the four pulleys are arranged in pairs, one on each side of the chain track.
[0012] The beneficial effects of this utility model are as follows: 1. This application is compatible with the external dimensions of all metal oxide surge arresters of 35kV and below currently on the market.
[0013] 2. This application can improve the process of repeated wiring in the test and greatly improve the test efficiency.
[0014] 3. This application can eliminate the risk of work hazards for test personnel. Through computer control, it eliminates the need for human personnel to go to the site for testing.
[0015] 4. This application can improve the process affected by human factors and enhance the reliability and authenticity of test data. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the lifting assembly of this utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the discharge rod of this utility model;
[0019] Figure 4 This is a schematic diagram of the sliding component of this utility model;
[0020] Figure 5 This is a front view of the sliding component of this utility model;
[0021] Figure 6 This is a side view of the sliding component of this utility model;
[0022] Figure 7 This is a top view of the sliding component of this utility model;
[0023] Figure 8 for Figure 5 A cross-sectional view of BB;
[0024] In the diagram: 100, AC discharge detection system; 110, lifting rod mounting plate; 120, discharge rod; 121, discharge insulating rod; 122, discharge block; 123, discharge disc; 130, lifting assembly; 131, lifting motor; 132, upper baffle; 133, base plate; 134, lower baffle; 135, bearing seat; 136, lead screw; 137, coupling; 138, left slide rail; 139, right slide rail; 140, lifting slider.
[0025] 200. Slide assembly; 210. Surge arrester insulating base; 220. Sleeve; 230. Track slider; 240. Pulley; 250. Spring.
[0026] 300. Lightning arrester. Detailed Implementation
[0027] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0028] like Figures 1-8 As shown, one embodiment of this utility model discloses an AC withstand voltage test device for a surge arrester, including an AC discharge detection system 100 and a sliding block assembly 200. The AC discharge detection system 100 includes a lifting rod mounting plate 110, a discharge rod 120, and a lifting assembly 130. The lifting assembly 130 is disposed on the inner wall of the cabinet. One end of the lifting rod mounting plate 110 is disposed with the lifting assembly 130, and the other end is disposed with the discharge rod 120. The discharge rod 120 is in contact with one end of the surge arrester 300. The sliding block assembly 200 is disposed on a chain track and is in contact with the other end of the surge arrester 300.
[0029] In one embodiment, the lifting assembly 130 includes a lifting motor 131, an upper baffle 132, a base plate 133, a lower baffle 134, a bearing seat 135, a lead screw 136, a coupling 137, a left slide rail 138, a right slide rail 139, and a lifting slider 140. The base plate 133 has the upper baffle 132 at one end and the lower baffle 134 at the other end. The left slide rail 138 and the right slide rail 139 are located on the side of the base plate 133 away from the cabinet. One side of the lifting slider 140 is slidably connected to the left slide rail 138, and the other side is slidably connected to the right slide rail 139. One end of the lead screw 136 passes through the bearing seat 135 and is connected to the coupling 137, while the other end of the lead screw 136 passes through the lifting slider 140 and is connected to the lower baffle 134. The coupling 137 passes through the upper baffle 132 and is connected to the lifting motor 131.
[0030] In one embodiment, the discharge rod 120 includes a discharge insulating rod 121, a discharge block 122, and a discharge disk; one end of the discharge block 122 is disposed with the discharge insulating rod 121, and the other end is disposed with the discharge disk; the discharge disk is in contact with one end of the surge arrester 300.
[0031] It should be noted that the discharge insulating rod 121 is made of polymer insulating material to completely separate it from the high-voltage electric field, driving the metal contact disc to move and make contact. The vertical movement is controlled by a computer and can meet the height requirements of all metal oxide surge arresters of 35kV and below currently on the market. The upper metal contact post of the surge arrester 300 makes contact with the discharge disc to conduct the high-voltage electric field.
[0032] In one embodiment, the discharge disk is a discharge disk 123; the discharge disk 123 is used to detect AC discharge.
[0033] Furthermore, one end of the lifting rod mounting plate 110 is connected to the lifting slider 140, and the other end is connected to the discharge insulating rod 121.
[0034] In one embodiment, the slide assembly 200 includes a surge arrester insulating base 210, a sleeve 220, a track slider 230, a pulley 240, and a spring 250; the sleeve 220 is disposed on the surge arrester insulating base 210; one end of the track slider 230 is disposed on the surge arrester insulating base 210, and the other end is disposed on the pulley 240, with at least four pulleys 240; the spring 250 is disposed with the surge arrester insulating base 210 through the sleeve 220; the surge arrester 300 is located on the sleeve 220 and is in contact with the spring 250.
[0035] It should be noted that the sleeve 220 is compatible with all cylindrical outer diameter sizes of 35kV and below metal oxide surge arresters 300 currently on the market; the surge arrester insulating base 210 provides good support and conductive insulation performance for the entire device structure, ensuring good contact conductivity at the lower part of the metal oxide surge arrester 300, and can be expanded to install various metal products on the market for discharge contact.
[0036] Furthermore, the four pulleys 240 are arranged in pairs, with each pair positioned on one side of the chain track.
[0037] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly on the other element or there may be an intermediate element present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element present. The terms "vertical," "horizontal," "above," "below," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible embodiments.
Claims
1. A surge arrester AC withstand voltage test device, characterized in that: The system includes an AC discharge detection system comprising a lifting rod mounting plate, a discharge rod, and a lifting assembly. The lifting assembly is mounted on the inner wall of the cabinet. One end of the lifting rod mounting plate is connected to the lifting assembly, and the other end is connected to the discharge rod, which contacts one end of a surge arrester. A sliding block assembly is mounted on a chain track and contacts the other end of the surge arrester. The sliding block assembly includes a surge arrester insulating base, a sleeve, a track slider, pulleys, and a spring. The sleeve is mounted on the surge arrester insulating base. One end of the track slider has the surge arrester insulating base, and the other end has a pulley, with at least four pulleys. The spring passes through the sleeve and is connected to the surge arrester insulating base. The surge arrester sits on the sleeve and contacts the spring. The four pulleys are arranged in pairs on both sides of the chain track.
2. The surge arrester AC withstand voltage test device according to claim 1, characterized in that: The lifting assembly includes a lifting motor, an upper baffle, a base plate, a lower baffle, a bearing housing, a lead screw, a coupling, a left slide rail, a right slide rail, and a lifting slider. The base plate has an upper baffle at one end and a lower baffle at the other end. The left and right slide rails are located on the side of the base plate away from the cabinet. One side of the lifting slider is slidably connected to the left slide rail, and the other side is slidably connected to the right slide rail. One end of the lead screw passes through the bearing housing and is connected to the coupling, while the other end passes through the lifting slider and is connected to the lower baffle. The coupling passes through the upper baffle and is connected to the lifting motor.
3. The surge arrester AC withstand voltage test device according to claim 2, characterized in that: The discharge rod includes a discharge insulating rod, a discharge block, and a discharge disk; one end of the discharge block is disposed with the discharge insulating rod, and the other end is disposed with the discharge disk; the discharge disk is in contact with one end of the surge arrester.
4. The surge arrester AC withstand voltage test device according to claim 3, characterized in that: The discharge disk is a large discharge disk; the large discharge disk is used to detect AC discharge.
5. The surge arrester AC withstand voltage test device according to claim 3, characterized in that: One end of the lifting rod mounting plate is connected to the lifting slider, and the other end is connected to the discharge insulating rod.