A kind of automobile plastic part leakage tracking tester
By introducing a dual-station and automatic cleaning function into the automotive plastic parts tracking and leakage testing machine, the waiting time problem caused by the single-station design has been solved, and the continuous and highly efficient automated operation of the testing process has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DANYANG MEIHUA NEW MATERIAL CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-06-16
AI Technical Summary
The existing automotive plastic parts tracking tester is a single-station design, which results in a lot of waiting time during the test, making it impossible to conduct continuous tests and reducing test efficiency.
A dual-station structure was designed, combining a switching structure and a reciprocating structure, to achieve automatic cleaning of conductive liquid during the test, reducing manual intervention and improving equipment utilization and test continuity.
By utilizing a dual-station design and automatic cleaning function, waiting time is effectively utilized, improving testing efficiency, shortening testing intervals, and significantly enhancing the continuity and overall efficiency of testing.
Smart Images

Figure CN224366136U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tracking and leakage testing technology for automotive plastic parts, specifically a tracking and leakage testing machine for automotive plastic parts. Background Technology
[0002] The automotive plastic parts leakage and tracking test machine can simulate the environmental conditions that automotive plastic parts may encounter during actual use, such as humidity and pollution. By applying a certain voltage and current to the surface of the automotive plastic parts and adding conductive liquid, it observes whether leakage and tracking phenomena will appear on the surface, thereby accurately evaluating the insulation performance of automotive plastic parts. This is crucial for ensuring the safe operation of electrical equipment in humid environments, because automotive plastic parts with good insulation performance can effectively prevent current leakage and avoid electric shock accidents and equipment failures.
[0003] A search revealed a stainless steel test frame for a tracking current testing machine, application number CN201721784318.9. This tracking current testing machine has only a single station, which means that only one automotive plastic part can be tested at a time. After the test is completed, the operator needs to remove the automotive plastic part and clean the conductive liquid on the surface before the next plastic part can be tested. This single-station design results in a lot of waiting time during the test process, making continuous testing impossible and greatly reducing the testing efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a tracking and leakage testing machine for automotive plastic parts to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a tracking and leakage current testing machine for automotive plastic parts, including a base plate, a mounting box bolted to the top of the base plate, a displacement structure movably connected inside the mounting box, a test platform provided at the middle and left side of the top of the mounting box, a support frame bolted to the rear side of the top of the base plate, and a dripping device installed on the surface of the support frame, fixing frames fixed on the left and right sides of the top of the base plate, and a hydraulic rod fixed to the top of the fixing frame, the bottom end of the output shaft of the hydraulic rod passing through the fixing frame and fixed to a lifting frame, a mounting platform fixed below the lifting frame, and a reciprocating structure movably connected to the surface of the mounting platform, a movable plate provided below the mounting platform, and an absorbent sponge provided at the bottom of the movable plate, an electric push rod fixed to the front side of the top of the base plate, and an electrical device installed on the surface of the output shaft of the electric push rod.
[0006] Preferably, the transposition structure includes a motor, a threaded rod, a threaded sleeve, a connecting piece, a through groove, and a connecting plate. The motor is fixed on the right side of the mounting box, and the output shaft of the motor extends through the interior of the mounting box. The threaded rod is rotatably connected inside the mounting box. The threaded sleeve is threadedly connected to the middle of the surface of the threaded rod and the left side of the surface of the threaded rod. The connecting piece is fixed on the top of the threaded sleeve. The through groove is opened on the top of the mounting box. The connecting plate is fixed on the bottom of the test bench, and the top of the connecting piece extends through the through groove and is fixedly connected to the bottom of the connecting plate.
[0007] Preferably, guide strips are fixed on the upper sides of the front and rear sides of the mounting box, and guide blocks are fixed on the front and rear sides of the bottom of the connecting plate, with the guide strips passing through the guide blocks and slidingly connected to them.
[0008] Preferably, guide rods are provided through the front and rear sides of the top of the fixed frame, the guide rods are slidably connected to the fixed frame, and the bottom end of the guide rods is fixedly connected to the top of the lifting frame.
[0009] Preferably, the reciprocating structure includes a mounting frame, a drive motor, a slide table, a connecting frame, a half gear, and a connecting bar. The mounting frame is fixed to the bottom of the lifting frame, and the lower part of the mounting frame is fixedly connected to the top of the mounting platform. The drive motor is fixed to the top of the inner wall of the mounting frame. The slide table is slidably connected to the top of the mounting platform. The connecting frame is fixed to the top of the slide table, and teeth are provided on both the left and right sides of the inner wall of the connecting frame. The half gear is fixed to the bottom end of the output shaft of the drive motor, and the half gear meshes with the teeth on the surface of the inner wall of the connecting frame. The connecting bar is fixed to the front and rear sides of the slide table, and the other side of the connecting bar is fixedly connected to the top of the moving plate.
[0010] Preferably, a limiting groove is formed on the surface of the slide table, a limiting shaft is fixed at the bottom of the half gear, and the limiting shaft passes through the limiting groove and is rotatably connected to the top of the mounting table. The limiting shaft is slidably connected to the inner wall of the limiting groove.
[0011] Preferably, the movable plate has locking blocks fixed on both its left and right sides, and the absorbent sponge is engaged with the locking blocks. The absorbent sponge is a polyurethane sponge.
[0012] Compared with the prior art, the beneficial effects of this utility model of a tracking and leakage current testing machine for automotive plastic parts are:
[0013] First, this utility model is equipped with a dual-station design, which allows for material loading / unloading or sample preparation at one station while testing an automotive plastic part. This effectively utilizes waiting time, reduces equipment downtime, and improves the overall utilization rate of the equipment.
[0014] Secondly, after the test is completed, this utility model can automatically clean the conductive liquid on the surface of automotive plastic parts without manual intervention, which greatly shortens the test interval and allows the next test to start quickly, thereby significantly improving the continuity and overall efficiency of the test. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a cross-sectional view of the mounting box in this utility model;
[0017] Figure 3 This is a three-dimensional schematic diagram of the movable plate in this utility model;
[0018] Figure 4 This is a three-dimensional schematic diagram of the reciprocating structure in this utility model;
[0019] Figure 5 This is a three-dimensional schematic diagram of the reciprocating structure in this utility model from another perspective.
[0020] The components are as follows: 1. Base plate; 2. Mounting box; 3. Repositioning structure; 31. Motor; 32. Threaded rod; 33. Threaded sleeve; 34. Connecting piece; 35. Through groove; 36. Connecting plate; 4. Test bench; 5. Support frame; 6. Drip device; 7. Fixing frame; 8. Hydraulic rod; 9. Lifting frame; 10. Mounting platform; 11. Reciprocating structure; 111. Mounting frame; 112. Drive motor; 113. Slide table; 114. Connecting frame; 115. Half gear; 116. Connecting strip; 12. Moving plate; 13. Absorbent sponge; 14. Electric push rod; 15. Power supply device; 16. Guide strip; 17. Guide block; 18. Limiting groove; 19. Limiting shaft; 20. Guide rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] This utility model provides the following technical solution:
[0023] Please see Figures 1 to 5A tracking and leakage current testing machine for automotive plastic parts includes a base plate 1, a mounting box 2 bolted to the top of the base plate 1, a displacement structure 3 movably connected inside the mounting box 2, a test platform 4 provided on the upper middle and upper left side of the mounting box 2, a support frame 5 bolted to the rear side of the top of the base plate 1, and a dripping device 6 installed on the surface of the support frame 5, fixing frames 7 fixed on the left and right sides of the top of the base plate 1, and a hydraulic rod 8 fixed on the top of the fixing frame 7, the bottom end of the output shaft of the hydraulic rod 8 passing through the fixing frame 7 and fixed to a lifting frame 9, a mounting platform 10 fixed below the lifting frame 9, and a reciprocating structure 11 movably connected to the surface of the mounting platform 10, a movable plate 12 provided below the mounting platform 10, and an absorbent sponge 13 provided at the bottom of the movable plate 12, and an electric push rod 14 fixed to the front side of the top of the base plate 1, and an electrical device 15 installed on the surface of the output shaft of the electric push rod 14.
[0024] The transposition structure 3 includes a motor 31, a threaded rod 32, a threaded sleeve 33, a connecting piece 34, a through groove 35, and a connecting plate 36. The motor 31 is fixed to the right side of the mounting box 2, and the output shaft of the motor 31 passes through the interior of the mounting box 2. The threaded rod 32 is rotatably connected to the interior of the mounting box 2. The threaded sleeve 33 is threadedly connected to the middle part of the surface of the threaded rod 32 and the left side of the surface of the threaded rod 32. The connecting piece 34 is fixed to the top of the threaded sleeve 33. The through groove 35 is opened at the top of the mounting box 2. The connecting plate 36 is fixed to the bottom of the test bench 4, and the top of the connecting piece 34 passes through the through groove 35 and connects with the connecting plate 36. The bottom of the connecting plate 36 is fixedly connected, and guide strips 16 are fixed on the top of the front and rear sides of the mounting box 2. Guide blocks 17 are fixed on the front and rear sides of the bottom of the connecting plate 36, and the guide strips 16 pass through the guide blocks 17 and slide between them. When the motor 31 is turned on, the output shaft of the motor 31 will drive the threaded rod 32 to rotate. The threaded sleeve 33 drives the upper connecting plate 36 to move through the connecting piece 34, thereby moving the position of the upper test bench 4 so as to switch the position between the test benches 4 and facilitate the leakage current tracking test on the automotive plastic parts on the surface of the test bench 4.
[0025] Guide rods 20 are provided through the front and rear sides of the top of the fixed frame 7. The guide rods 20 are slidably connected to the fixed frame 7, and the bottom end of the guide rods 20 is fixedly connected to the top of the lifting frame 9. When the hydraulic rod 8 pushes the lifting frame 9 up and down, the guide rods 20 can limit the lifting frame 9 and improve the stability of the adsorbent sponge 13 when it moves up and down.
[0026] The reciprocating structure 11 includes a mounting frame 111, a drive motor 112, a slide 113, a connecting frame 114, a half gear 115, and a connecting bar 116. The mounting frame 111 is fixed to the bottom of the lifting frame 9, and the lower part of the mounting frame 111 is fixedly connected to the top of the mounting platform 10. The drive motor 112 is fixed to the top of the inner wall of the mounting frame 111. The slide 113 is slidably connected to the top of the mounting platform 10. The connecting frame 114 is fixed to the top of the slide 113, and teeth are provided on both the left and right sides of the inner wall of the connecting frame 114. The half gear 115 is fixed to the bottom end of the output shaft of the drive motor 112, and the half gear 115 meshes with the teeth on the inner wall surface of the connecting frame 114. The connecting bar 116 is fixed to the front and rear sides of the slide 113, and the other side of the connecting bar 116 is connected to the sliding frame 114. The top of the movable plate 12 is fixedly connected, and the surface of the slide table 113 is provided with a limiting groove 18. The bottom of the half gear 115 is fixed with a limiting shaft 19, and the limiting shaft 19 passes through the limiting groove 18 and is rotatably connected to the top of the mounting platform 10. The limiting shaft 19 is slidably connected to the inner wall of the limiting groove 18. After the drive motor 112 is turned on, the output shaft of the drive motor 112 will drive the half gear 115 to rotate, which will cause the connecting frame 114 to drive the slide table 113 to swing back and forth on the surface of the mounting platform 10. The limiting shaft 19 moves inside the limiting groove 18, thereby limiting the entire slide table 113. The connecting bar 116 will then drive the moving plate 12 below to swing left and right, so that the adsorbent sponge 13 can wipe and adsorb the conductive liquid on the surface of the automotive plastic parts on the test platform 4.
[0027] Both sides of the movable plate 12 are fixed with clips, and the adsorption sponge 13 is engaged with the clips. The adsorption sponge 13 is a polyurethane sponge. Polyurethane sponge has good elasticity and softness, which can effectively adsorb conductive liquids. At the same time, it has less friction on the surface of plastic parts and will not cause secondary damage to plastic parts.
[0028] Its working principle is as follows:
[0029] When a tracking test is required on automotive plastic parts, the operator first places the plastic part to be tested on the surface of the central test platform 4 and turns on the dripping device 6, allowing the device to drip conductive liquid onto the surface of the plastic part. Then, the operator activates the electric push rod 14, which moves the energizing device 15 closer to the plastic part, allowing the device to discharge and perform the tracking test. Simultaneously, another plastic part can be placed on the left side of the test platform 4. After the test on the central plastic part is completed, the operator activates the lower motor 31, moving the central test platform 4 to the right side to absorb the sponge 13. Below, the test platform 4 on the left moves to below the dripping device 6. The dripping device 6 and the power supply device 15 continue to conduct the tracking test on the automotive plastic parts. Meanwhile, the hydraulic rod 8 on the right opens, allowing the absorbent sponge 13 to adhere to the surface of the automotive plastic parts below. The drive motor 112 on the surface of the mounting bracket 111 is then turned on, causing the absorbent sponge 13 to move back and forth to wipe the conductive liquid on the surface of the automotive plastic parts. Subsequently, the hydraulic rod 8 controls the absorbent sponge 13 to rise back to its original position. Then, the staff can remove the tested automotive plastic parts for observation and take out new automotive plastic parts to place on the test platform 4 on the right for subsequent testing operations. This completes the tracking test operation on the automotive plastic parts.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tracking and electrical leakage testing machine for automotive plastic parts, characterized in that: Includes a base plate (1), to which a mounting box (2) is bolted; the mounting box (2) is movably connected to a displacement structure (3); a test bench (4) is provided at the center and left side above the mounting box (2); a support frame (5) is bolted to the rear side of the top of the base plate (1), and a dripping device (6) is installed on the surface of the support frame (5); fixing frames (7) are fixed on both the left and right sides of the top of the base plate (1), and a hydraulic rod (8) is fixed on the top of the fixing frame (7); the liquid... The bottom end of the output shaft of the pressure rod (8) passes through the fixed frame (7) and is fixed with the lifting frame (9). The lower part of the lifting frame (9) is fixed with the mounting platform (10), and the surface of the mounting platform (10) is movably connected with the reciprocating structure (11). The lower part of the mounting platform (10) is provided with the moving plate (12), and the bottom of the moving plate (12) is provided with the absorbent sponge (13). The front side of the top of the base plate (1) is fixed with the electric push rod (14), and the surface of the output shaft of the electric push rod (14) is equipped with the power supply device (15).
2. The tracking and electrical leakage testing machine for automotive plastic parts according to claim 1, characterized in that: The transposition structure (3) includes a motor (31), a threaded rod (32), a threaded sleeve (33), a connecting piece (34), a through groove (35), and a connecting plate (36). The motor (31) is fixed on the right side of the mounting box (2), and the output shaft of the motor (31) passes through the interior of the mounting box (2). The threaded rod (32) is rotatably connected to the interior of the mounting box (2). The threaded sleeve (33) is threadedly connected to the middle part of the surface of the threaded rod (32) and the left side of the surface of the threaded rod (32). The connecting piece (34) is fixed on the top of the threaded sleeve (33). The through groove (35) is opened on the top of the mounting box (2). The connecting plate (36) is fixed on the bottom of the test bench (4), and the top of the connecting piece (34) passes through the through groove (35) and is fixedly connected to the bottom of the connecting plate (36).
3. The tracking and electrical leakage testing machine for automotive plastic parts according to claim 2, characterized in that: Guide strips (16) are fixed on the top of the front and rear sides of the mounting box (2), and guide blocks (17) are fixed on the front and rear sides of the bottom of the connecting plate (36). The guide strips (16) pass through the guide blocks (17) and are slidably connected to the guide blocks (17).
4. The tracking and leakage current testing machine for automotive plastic parts according to claim 1, characterized in that: Guide rods (20) are provided through the front and rear sides of the top of the fixed frame (7). The guide rods (20) are slidably connected to the fixed frame (7), and the bottom end of the guide rods (20) is fixedly connected to the top of the lifting frame (9).
5. The tracking and electrical leakage testing machine for automotive plastic parts according to claim 1, characterized in that: The reciprocating structure (11) includes a mounting bracket (111), a drive motor (112), a slide (113), a connecting bracket (114), a half gear (115), and a connecting bar (116). The mounting bracket (111) is fixed to the bottom of the lifting frame (9), and the lower part of the mounting bracket (111) is fixedly connected to the top of the mounting platform (10). The drive motor (112) is fixed to the top of the inner wall of the mounting bracket (111), and the slide (113) is slidably connected to the mounting platform (10). The top of the slide (113) is fixed to the top of the slide (114), and the left and right sides of the inner wall of the slide (114) are provided with teeth. The half gear (115) is fixed to the bottom end of the output shaft of the drive motor (112), and the half gear (115) meshes with the teeth on the inner wall surface of the slide (114). The connecting strip (116) is fixed to the front and rear sides of the slide (113), and the other side of the connecting strip (116) is fixedly connected to the top of the moving plate (12).
6. The tracking and leakage current testing machine for automotive plastic parts according to claim 5, characterized in that: The slide (113) has a limiting groove (18) on its surface. The bottom of the half gear (115) is fixed with a limiting shaft (19), and the limiting shaft (19) passes through the limiting groove (18) and is rotatably connected to the top of the mounting platform (10). The limiting shaft (19) is slidably connected to the inner wall of the limiting groove (18).
7. The tracking and leakage current testing machine for automotive plastic parts according to claim 1, characterized in that: Both sides of the movable plate (12) are fixed with clips, and the absorbent sponge (13) is snapped into the clips. The absorbent sponge (13) is a polyurethane sponge.