A box-type substation housing assembly structure
By using a modular design and installation components, the problems of inconvenient transportation and cumbersome assembly of the prefabricated substation enclosure are solved, enabling rapid assembly and efficient disassembly, improving transportation and assembly efficiency, and enhancing sealing performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN SHUNDATONG ELECTROMECHANICAL EQUIP CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-16
AI Technical Summary
The existing prefabricated substation enclosures are bulky, inconvenient to transport, and cumbersome to assemble, especially requiring multiple workers to work together to disassemble the locking plates.
The top plate, columns, bottom plate, side plates and rear plate structure adopts a split design, combined with installation components and sliding grooves to achieve quick snap-fit and disassembly, and improves the sealing performance through baffles and sealing gaskets.
It enables modular transportation, reduces transportation difficulty, improves assembly efficiency, simplifies the disassembly process, enhances sealing, and avoids manpower waste.
Smart Images

Figure CN224367407U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of prefabricated substations, and particularly relates to an assembly structure for the outer shell of a prefabricated substation. Background Technology
[0002] A prefabricated substation is a compact, complete set of power distribution equipment that integrates high-voltage switchgear, distribution transformers, and low-voltage power distribution devices into a sealed steel structure enclosure. It features electromechanical integration, fully enclosed operation, and mobility, and is widely used in urban power grids, industry, and new energy fields. However, before it can be put into use, its enclosure needs to be assembled.
[0003] Chinese patent CN218216305U discloses a shell connection structure for a prefabricated substation. The patent describes a structure "related to the field of prefabricated substation technology, including a box and a base. The bottom of the box is provided with a plug-in block, and the plug-in block has a locking groove. The upper surface of the base has a plug-in groove adapted to the plug-in block. A locking component that slides horizontally along the base is provided in the plug-in groove. When the plug-in block is pressed down, the locking component inserts into the locking groove to lock the box. This invention, through the combination of the plug-in block, the plug-in groove, and the locking component, utilizes the weight of the box itself. When the plug-in block is installed into the plug-in groove, the locking component is locked in the locking groove, thus fixing the box and the base. This design is convenient, time-saving, and labor-saving. It achieves a fixed connection between the box and the base simultaneously with the installation of the box, enabling rapid installation of the box and the base."
[0004] However, the above solution still uses a single unit for the enclosure, resulting in a large overall size and inconvenient transportation. Furthermore, while multiple locking components are used to secure the enclosure to the base plate, in actual operation, the first spring's elasticity causes the wedge block to remain inside the insertion slot after the locking plate is released. Therefore, during disassembly, multiple workers need to pull the locking plate simultaneously to ensure the wedge block is in place; otherwise, it will hinder the insertion block from being pulled out. However, this simultaneous pulling by multiple workers results in unnecessary manpower waste and inconvenience in overall assembly. Therefore, designing a modular substation enclosure assembly structure is essential. Utility Model Content
[0005] This utility model provides a box-type substation shell assembly structure, which aims to solve the problems of inconvenient transportation and assembly of some currently used plug slots.
[0006] This utility model is implemented as follows: a prefabricated substation enclosure assembly structure includes a base plate; columns disposed at four corners at the top of the base plate; side plates disposed inside the columns on both sides of the top of the base plate; a front plate disposed inside the column at one end of the top of the base plate; a rear plate disposed inside the column at the other end of the top of the base plate; and a top plate disposed at the top of the front plate, columns, side plates, and rear plate; and mounting components assembled at both ends of the top plate, columns, and base plate, the mounting components being used to achieve quick engagement and disengagement of the top plate, columns, and base plate.
[0007] The installation assembly includes: slots formed at four corners at one end of the top plate and the bottom plate; a fixing groove formed inside the top plate and the bottom plate on one side of the slots; a positioning block extending into the slots slidably connected inside the fixing grooves; a sliding rod extending outside the fixing grooves fixedly connected to one end of the positioning block; a pulling block rotatably connected to one end of the sliding rod; an installation spring wound around the surface of the sliding rod; the two ends of the installation spring being fixedly connected to the inner wall of the fixing groove and one side of the positioning block, respectively; and a locking block fixedly connected to the top and bottom of the column, with a positioning groove formed on one side of the locking block.
[0008] Preferably, the inner wall of the fixing groove is provided with a limiting groove, and the two ends of one side of the positioning block are fixedly connected with limiting blocks that slide in cooperation with the inside of the limiting groove.
[0009] Preferably, the positioning block and the interior of the positioning groove form an engaging structure, the locking block and the interior of the locking groove form an engaging structure, and one side of the locking groove, positioning block, positioning groove and locking block are arc-shaped.
[0010] Preferably, the top plate and the bottom plate are fixedly connected to both sides of a fixing plate, and the bottom ends of the fixing plates are fixedly connected to both sides of a limiting piece, and one end of the pulling block and the inside of the limiting piece form an engaging structure.
[0011] Preferably, one side of the fixing plate is inclined, and the width of the fixing plate is greater than the width of the pulling block.
[0012] Preferably, the column has grooves on both sides, and sealing gaskets are fixedly connected to the inner walls of the column on both sides of the grooves. Slide plates are fixedly connected to both ends of the front plate, side plate and rear plate.
[0013] Preferably, the slide plate and the interior of the slide groove form a sliding engagement structure, and the slide groove and the slide plate are rectangular in shape.
[0014] Preferably, a baffle plate is fixedly connected to one end of the front plate, side plate and rear plate, and the length and width of the baffle plate are greater than the length and width of the front plate, side plate and rear plate, respectively.
[0015] Preferably, the top two sides of the top plate are inclined, and the area of the cross-section of the bottom end of the top plate is larger than the area of the cross-section of the bottom plate.
[0016] Compared with related technologies, the prefabricated substation enclosure assembly structure provided by this utility model has the following advantages:
[0017] 1. The modular design of the top plate, front plate, columns, bottom plate, side plates, and rear plate allows for modular transportation, reducing transportation difficulties. The use of mounting components, slides, and sliding plates enables rapid assembly and fixation, improving the assembly efficiency of the prefabricated substation casing. Furthermore, during disassembly, the engagement of the pull block with one of the limiting plates ensures the pull block is locked in place after being pulled, preventing the positioning block from sliding into the positioning groove due to the spring force after the pull block is released. This avoids the inconvenience of requiring multiple workers to pull simultaneously, thus improving disassembly efficiency.
[0018] 2. By setting up the baffle, the gap between the front panel, side panel and rear panel and the column can be blocked to achieve initial sealing. Then, the sealing gasket is used to improve the sealing performance after the front panel, side panel and rear panel are engaged with the column, thereby improving the overall sealing performance after assembly and improving its practicality. Attached Figure Description
[0019] Figure 1 This is a front view structural diagram of the present utility model;
[0020] Figure 2 This is a bottom view of the structure of this utility model;
[0021] Figure 3 This is a front view of the exploded structure of this utility model;
[0022] Figure 4 This is an exploded view of a partial cross-sectional section of the column, side plate, and rear plate of this utility model.
[0023] Figure 5 This is a partial exploded cross-sectional view of the mounting component of this utility model.
[0024] In the diagram: 1. Top plate; 2. Front plate; 3. Column; 4. Base plate; 5. Mounting assembly; 501. Slot; 502. Fixing plate; 503. Limiting slot; 504. Limiting piece; 505. Fixing slot; 506. Pulling block; 507. Slide rod; 508. Mounting spring; 509. Limiting block; 510. Positioning block; 511. Positioning slot; 512. Locking block; 6. Side plate; 7. Rear plate; 8. Slide groove; 9. Slide plate; 10. Cover plate; 11. Sealing gasket. Detailed Implementation
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0026] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0027] Example 1
[0028] A preferred embodiment of the box-type substation enclosure assembly structure provided by this utility model is, for example... Figures 1 to 5 As shown: A prefabricated substation enclosure assembly structure includes a base plate 4; columns 3 located at the four corners of the top of the base plate 4; side plates 6 are provided inside the columns 3 on both sides of the top of the base plate 4; a front plate 2 is provided inside the column 3 at one end of the top of the base plate 4; a rear plate 7 is provided inside the column 3 at the other end of the top of the base plate 4; a top plate 1 is provided at the top of the front plate 2, columns 3, side plates 6 and rear plate 7; and mounting components 5 are assembled at both ends of the top plate 1, columns 3 and base plate 4, which are used to realize the quick snap-fit and disassembly of the top plate 1, columns 3 and base plate 4.
[0029] The mounting assembly 5 includes: slots 501 at the four corners of one end of the top plate 1 and the bottom plate 4; a fixing groove 505 inside the top plate 1 and the bottom plate 4 on one side of the slots 501; a positioning block 510 extending into the slots 501 and slidably connected inside the fixing grooves 505; a sliding rod 507 extending out of the fixing grooves 505 and rotatably connected to one end of the sliding rod 507; a mounting spring 508 wrapped around the surface of the sliding rod 507; and two ends of the mounting spring 508 being fixedly connected to the inner wall of the fixing grooves 505 and one side of the positioning block 510, respectively; and a locking block 512 fixedly connected to the top and bottom of the column 3, with a positioning groove 511 on one side of the locking block 512.
[0030] It should be noted that some existing prefabricated substation enclosure assembly structures still have certain shortcomings in actual use. In the comparison documents, the enclosure is still a single unit, resulting in a large overall size and inconvenient transportation. In addition, multiple locking components are set to lock and fix the enclosure to the base plate 4. However, in actual operation, due to the elastic force of the first spring, the wedge block will be inside the insertion slot after the locking plate is released. Therefore, during disassembly, multiple workers need to pull the locking plate at the same time to ensure that the wedge block moves into place. Otherwise, it will hinder the insertion block from being pulled out. However, the simultaneous pulling by multiple workers will cause unnecessary waste of manpower, resulting in inconvenience in the overall assembly.
[0031] In this embodiment, the base plate 4 is installed in a suitable position. Then, the pull block 506 is rotated and separated from the limiting piece 504. Next, the column 3 is placed on the top of the base plate 4, and the locking block 512 is engaged with the slot 501. This causes the positioning block 510 to slide and compress the mounting spring 508. After the locking block 512 is fully engaged with the slot 501, the elastic force of the mounting spring 508 is used to make the positioning block 510 slide into the positioning groove 511, thus fixing the column 3 to the top of the base plate 4. Then, using the sliding plate 9 and the sliding groove 8, the front plate 2, side plate 6, and rear plate 7 are inserted and installed between the columns 3. Finally, the top plate 1 is placed on the top of the column 3. Repeat the above operations to achieve rapid assembly of top plate 1, front plate 2, column 3, bottom plate 4, side plate 6, and rear plate 7. Use the shielding plate 10 to cover the gap between the front plate 2, side plate 6, and rear plate 7 and the column 3. At the same time, use the sealing gasket 11 to improve the sealing performance after assembly. When disassembly is required, first move the pull block 506 to drive the slide rod 507 and positioning block 510 to slide and compress the installation spring 508 until it is completely disengaged from the inside of the slot 501. Then rotate the pull block 506 to lock it into a limiting piece 504 to prevent the positioning block 510 from sliding into the slot 501 due to the elastic force of the installation spring 508 after the pull block 506 is released. Then the disassembly operation can be performed in sequence.
[0032] In a further preferred embodiment of the present invention, a limiting groove 503 is provided on the inner wall of the fixing groove 505, and a limiting block 509 is fixedly connected to both ends of one side of the positioning block 510 and slides in cooperation with the inside of the limiting groove 503.
[0033] In this embodiment, the smoothness of the back-and-forth sliding of the positioning block 510 is improved by utilizing the sliding between the limiting block 509 and the limiting groove 503.
[0034] In a further preferred embodiment of the present invention, the positioning block 510 and the positioning groove 511 form an engaging structure, and the locking block 512 and the slot 501 form an engaging structure. One side of the slot 501, the positioning block 510, the positioning groove 511 and the locking block 512 are arc-shaped.
[0035] In this embodiment, the arc-shaped slot 501, positioning block 510, positioning groove 511 and slot 512 are used so that when the slot 512 is engaged with the slot 501, the positioning block 510 will automatically slide.
[0036] In a further preferred embodiment of the present invention, a fixing plate 502 is fixedly connected to both sides of the top plate 1 and the bottom plate 4, and a limiting piece 504 is fixedly connected to both sides of the bottom end of the fixing plate 502. A locking structure is formed between one end of the pulling block 506 and the inside of the limiting piece 504.
[0037] In this embodiment, the sliding rod 507 and the positioning block 510 are fixed after sliding by the engagement between the pulling block 506 and the two limiting pieces 504.
[0038] In a further preferred embodiment of the present invention, one side of the fixing plate 502 is inclined, and the width of the fixing plate 502 is greater than the width of the pulling block 506.
[0039] In this embodiment, the inclined fixing plate 502 can be used to shield the pull blocks 506 and slide rods 507 at the four locations on the base plate from rain.
[0040] Example 2
[0041] Based on Embodiment 1, a preferred embodiment of the prefabricated substation enclosure assembly structure provided by this utility model is, for example... Figures 1 to 5 As shown: Slide grooves 8 are provided on both sides of the column 3, and sealing gaskets 11 are fixedly connected to the inner walls of the column 3 on both sides of the slide grooves 8. Slide plates 9 are fixedly connected to both ends of the front plate 2, side plate 6 and rear plate 7.
[0042] In this embodiment, the gap between the front plate 2, side plate 6 and rear plate 7 and the column 3 is blocked by the baffle plate 10, and the sealing gasket 11 is used to improve the sealing performance after the front plate 2, side plate 6 and rear plate 7 are engaged and installed with the column 3, thereby improving the overall sealing performance after assembly.
[0043] In a further preferred embodiment of the present invention, a sliding engagement structure is formed between the interior of the slide plate 9 and the slide groove 8, and the slide groove 8 and the slide plate 9 are rectangular in shape.
[0044] In this embodiment, the sliding engagement between the slide plate 9 and the inside of the slide groove 8 is used to achieve the sliding assembly between the front plate 2, the side plate 6 and the rear plate 7 and the column 3.
[0045] In a further preferred embodiment of the present invention, a baffle plate 10 is fixedly connected to one end of the front plate 2, the side plate 6 and the rear plate 7, and the length and width of the baffle plate 10 are greater than the length and width of the front plate 2, the side plate 6 and the rear plate 7, respectively.
[0046] In this embodiment, a large-area shielding plate 10 is used to facilitate the shielding and sealing of the gaps between the front plate 2, side plate 6, and rear plate 7 and the column 3.
[0047] In a further preferred embodiment of the present invention, the two sides of the top end of the top plate 1 are inclined, and the area of the cross-section of the bottom end of the top plate 1 is greater than the area of the cross-section of the bottom plate 4.
[0048] In this embodiment, the sloping top plate 1 is used to facilitate the overall protection of the assembled outer shell from rain.
[0049] In summary, the installation component 5 enables the rapid assembly of the top plate 1, the column 3, and the bottom plate 4. Furthermore, the sliding groove 8 and the sliding plate 9 enable the rapid sliding and disassembly of the front plate 2, the side plate 6, and the rear plate 7 with the column 3.
[0050] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0051] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0052] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A prefabricated substation enclosure assembly structure, characterized in that, include: Base plate (4); The columns (3) are set at the four corners of the top of the base plate (4). The columns (3) on both sides of the top of the base plate (4) are provided with side plates (6). The columns (3) at one end of the top of the base plate (4) are provided with front plates (2). The columns (3) at the other end of the top of the base plate (4) are provided with rear plates (7). The top of the front plates (2), columns (3), side plates (6) and rear plates (7) are provided with top plates (1). The mounting components (5) are assembled at both ends of the top plate (1), the column (3) and the bottom plate (4). The mounting components (5) are used to realize the quick snap-fit and disassembly of the top plate (1), the column (3) and the bottom plate (4). The installation component (5) includes: The top plate (1) and bottom plate (4) are provided with four corner slots (501) at one end. The top plate (1) and bottom plate (4) on one side of the slot (501) are provided with a fixing groove (505). The fixing groove (505) is slidably connected to a positioning block (510) extending into the slot (501). One end of the positioning block (510) is fixedly connected to a slide rod (507) extending into the outside of the fixing groove (505). One end of the slide rod (507) is rotatably connected to a pulling block (506). A mounting spring (508) is wound around the surface of the slide bar (507), and the two ends of the mounting spring (508) are fixedly connected to the inner wall of the fixing groove (505) and one side of the positioning block (510), respectively. A locking block (512) is fixedly connected to the top and bottom of the column (3), and a positioning groove (511) is provided on one side of the locking block (512).
2. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, The inner wall of the fixed groove (505) is provided with a limiting groove (503), and the two ends of the positioning block (510) are fixedly connected with limiting blocks (509) that slide in cooperation with the inside of the limiting groove (503).
3. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, The positioning block (510) and the positioning groove (511) form an engaging structure, and the locking block (512) and the locking groove (501) form an engaging structure. One side of the locking groove (501), the positioning block (510), the positioning groove (511) and the locking block (512) are arc-shaped.
4. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, The top plate (1) and the bottom plate (4) are fixedly connected to the two sides of the fixed plate (502). The two sides of the bottom end of the fixed plate (502) are fixedly connected to the limiting piece (504). One end of the pulling block (506) and the inside of the limiting piece (504) form a locking structure.
5. The prefabricated substation enclosure assembly structure as described in claim 4, characterized in that, One side of the fixing plate (502) is inclined, and the width of the fixing plate (502) is greater than the width of the pulling block (506).
6. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, The column (3) has a sliding groove (8) on both sides, and a sealing gasket (11) is fixedly connected to the inner wall of the column (3) on both sides of the sliding groove (8). The front plate (2), side plate (6) and rear plate (7) are fixedly connected to the two ends of the sliding plate (9).
7. The prefabricated substation enclosure assembly structure as described in claim 6, characterized in that, The sliding plate (9) and the interior of the sliding groove (8) form a sliding engagement structure, and the sliding groove (8) and the sliding plate (9) are rectangular in shape.
8. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, A baffle plate (10) is fixedly connected to one end of the front plate (2), side plate (6) and rear plate (7). The length and width of the baffle plate (10) are greater than the length and width of the front plate (2), side plate (6) and rear plate (7), respectively.
9. The prefabricated substation enclosure assembly structure as described in claim 1, characterized in that, The top of the top plate (1) has two inclined surfaces on both sides, and the area of the cross-section of the bottom end of the top plate (1) is greater than the area of the cross-section of the bottom plate (4).