A stirring device for decorative paper production

Abstract

The utility model discloses a kind of stirring devices for decorative paper production, including stirring box, driving mechanism, air supply mechanism, stirring shaft is penetrated and rotated in the centre of stirring box top, stirring blade is welded in the outer periphery of stirring shaft, sleeve is sleeved in the outer periphery of stirring shaft, sleeve is penetrated stirring box top and is rotationally connected with stirring box, four communication pipes are uniformly communicated in the lower portion of the outer periphery of sleeve, four communication pipes another end are communicated with same annular pipe, L type air outlet pipe is communicated in the bottom of annular pipe, driving mechanism is used to drive stirring shaft and sleeve rotation, air supply mechanism is used to air supply to sleeve.The utility model combines mechanical stirring and gas stirring two kinds of stirring mode, and forward and reverse two kinds of stirring direction cooperate with each other, enhance the stirring effect, make resin solution distribution more uniform, guarantee the impregnation quality of final decorative paper;And hot air into resin can also heat resin, accelerate the dissolution of resin, increase the fluidity of resin.

Description

Technical Field

[0001] This utility model relates to the field of decorative paper production technology, and in particular to a stirring device for decorative paper production. Background Technology

[0002] Decorative paper (also known as impregnated paper) is a type of paper that has undergone a special process and is commonly used for the decoration and protection of surfaces such as furniture, flooring, and walls. It consists of a paper base and impregnating resin. Through the resin impregnation process, it acquires properties such as abrasion resistance, high-temperature resistance, and moisture resistance. Decorative paper is widely used in interior decoration, building materials, furniture, flooring, and other fields, often serving as a surface decorative layer, and is characterized by its aesthetic appeal and durability. The production process of decorative paper requires an impregnation treatment, in which the paper base is immersed in a resin-containing solution. The resin solution needs to be stirred during preparation to ensure complete dissolution and achieve the desired viscosity.

[0003] However, existing mixing devices for decorative paper production only use one mixing method, such as mechanical mixing or gas mixing, and the mixing direction is always in one direction, resulting in poor mixing effect and uneven distribution of resin solution, which affects the final impregnation quality of decorative paper. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a stirring device for decorative paper production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A mixing device for decorative paper production includes: a mixing box, a mixing shaft vertically penetrating and rotatably connected to the center of the top of the mixing box, mixing blades welded to the outer periphery of the mixing shaft inside the mixing box, a sleeve sleeved around the outer periphery of the mixing shaft, the sleeve penetrating the top of the mixing box and rotatably connected to the mixing box, four connecting pipes horizontally and evenly connected below the outer periphery of the sleeve, and the other end of the four connecting pipes connected to the same annular pipe, the bottom of the annular pipe connected to an L-shaped air outlet pipe;

[0007] The drive mechanism is used to drive the stirring shaft and the sleeve to rotate;

[0008] An air supply mechanism is used to supply air to the sleeve.

[0009] As a further technical solution of this utility model, three support legs are evenly welded to the bottom edge of the mixing tank, a controller is fixedly installed on one side of the outside of the mixing tank, a feeding port is opened on one side of the top of the mixing tank, and a top cover is provided on the top of the feeding port.

[0010] As a further technical solution of this utility model, a discharge port is provided at the center of the bottom of the mixing tank, and a discharge valve is installed on the discharge port. A vent pipe is vertically connected to one side of the top of the mixing tank, and a vent valve is installed on the vent pipe.

[0011] As a further technical solution of this utility model, the stirring blades are provided in multiples and are evenly distributed along the circumference and vertically on the outer periphery of the stirring shaft located inside the stirring box. The stirring shaft and the sleeve are rotatably connected, and the sleeve is hollow inside and has an open top structure.

[0012] As a further technical solution of this utility model, multiple L-shaped air outlet pipes are provided and evenly distributed along the circumference at the bottom of the annular pipe. The bottom end of the L-shaped air outlet pipe faces inward and is located at the bottom of the mixing tank. A waterproof and breathable membrane is installed at the bottom end of the L-shaped air outlet pipe.

[0013] As a further technical solution of this utility model, the driving mechanism includes a rotary motor, an F-type mounting bracket welded to the top of the mixing tank, the rotary motor being horizontally fixedly mounted inside the F-type mounting bracket, a driving bevel gear being fixedly mounted at the output end of the rotary motor, a first driven bevel gear welded to the outer periphery of the sleeve, and a second driven bevel gear welded to the outer periphery of the stirring shaft. The first and second driven bevel gears are symmetrically arranged, and both the first and second driven bevel gears mesh with the driving bevel gear. The sleeve passes through the F-type mounting bracket and is rotatably connected to the F-type mounting bracket, and the top end of the stirring shaft is rotatably connected to the bottom of the F-type mounting bracket.

[0014] The rotating motor is started, which drives the active bevel gear to rotate. The active bevel gear drives the sleeve to rotate forward through the first driven bevel gear, and drives the stirring shaft to rotate in the opposite direction through the second driven bevel gear. The sleeve drives the annular tube to rotate forward through the connecting pipe, and the annular tube drives multiple L-shaped air outlet pipes to rotate in the forward direction, thereby stirring the resin on the outer side of the mixing box in the forward direction. The stirring shaft drives multiple stirring blades to rotate in the opposite direction, thereby stirring the resin on the inner side of the mixing box in the reverse direction. The two stirring directions work together to enhance the stirring effect, making the resin solution more evenly distributed and ensuring the final impregnation quality of the decorative paper.

[0015] As a further technical solution of this utility model, the air supply mechanism includes a hot air blower, which is fixedly installed on one side of the top of the mixing tank. The air outlet of the hot air blower is connected to an L-shaped air supply pipe. The other end of the L-shaped air supply pipe is connected to and rotatably connected to the top of the sleeve. The mixing shaft passes through the L-shaped air supply pipe and is rotatably connected to the L-shaped air supply pipe.

[0016] The hot air generated by the hot air blower is directed to the sleeve through an L-shaped air supply pipe, then to the annular pipe through four connecting pipes, and finally sprayed into the resin at the bottom of the mixing tank through multiple L-shaped air outlet pipes. As the L-shaped air outlet pipes continuously revolve, the hot air sprayed from the bottom of the L-shaped air outlet pipes forms a spiral airflow that also stirs the resin. The combination of mechanical and gas stirring enhances the stirring effect, making the resin solution more evenly distributed and ensuring the final impregnation quality of the decorative paper. In addition, the hot air entering the resin can also heat the resin, accelerating its dissolution and increasing its fluidity.

[0017] The beneficial effects of this invention are as follows: it combines mechanical stirring and gas stirring, and the two stirring directions cooperate with each other, which enhances the stirring effect, makes the resin solution more evenly distributed, and ensures the final impregnation quality of the decorative paper; in addition, the hot air entering the resin can also heat the resin, accelerate the dissolution of the resin, and increase the fluidity of the resin. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a stirring device for producing decorative paper according to the present invention.

[0019] Figure 2 This is a bottom view of the stirring device for producing decorative paper according to the present invention.

[0020] Figure 3 This is a cross-sectional structural schematic diagram of a stirring device for producing decorative paper according to the present invention;

[0021] Figure 4 This is a partial structural diagram of a stirring device for producing decorative paper according to the present invention.

[0022] In the diagram: 1. F-type mounting bracket; 2. Rotary motor; 3. Top cover; 4. Feed port; 5. Controller; 6. Mixing tank; 7. Support leg; 8. Hot air blower; 9. L-type air supply pipe; 10. Vent pipe; 11. Vent valve; 12. Discharge port; 13. Driven bevel gear; 14. Sleeve; 15. Annular pipe; 16. L-type air outlet pipe; 17. Discharge valve; 18. Mixing blade; 19. First driven bevel gear; 20. Second driven bevel gear; 21. Mixing shaft; 22. Connecting pipe; 23. Waterproof and breathable membrane. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Please see the appendix Figure 1 -Appendix Figure 4A mixing device for decorative paper production includes: a mixing box 6, a mixing shaft 21 vertically penetrating and rotatably connected to the center of the top of the mixing box 6, a mixing blade 18 welded to the outer periphery of the mixing shaft 21 inside the mixing box 6, a sleeve 14 sleeved around the outer periphery of the mixing shaft 21, the sleeve 14 penetrating the top of the mixing box 6 and rotatably connected to the mixing box 6, four connecting pipes 22 horizontally and evenly connected to the lower part of the outer periphery of the sleeve 14, and the other end of the four connecting pipes 22 connected to the same annular pipe 15, and the bottom of the annular pipe 15 connected to an L-shaped air outlet pipe 16;

[0025] The drive mechanism is used to drive the stirring shaft 21 and the sleeve 14 to rotate;

[0026] Air supply mechanism, used to supply air to sleeve 14.

[0027] Please see the appendix Figure 1 In a preferred embodiment, three support legs 7 are evenly welded to the bottom edge of the mixing tank 6, a controller 5 is fixedly installed on one side of the outside of the mixing tank 6, and a feeding port 4 is opened on one side of the top of the mixing tank 6, with a top cover 3 covering the top of the feeding port 4.

[0028] Three support legs 7 provide support for the mixing tank 6. The controller 5 controls the operation of the rotary motor 2 and the hot air blower 8. The top cover 3 can be opened to add resin into the mixing tank 6 through the feeding port 4.

[0029] Please see the appendix Figure 2 In a preferred embodiment, a discharge port 12 is provided at the center of the bottom of the mixing tank 6, and a discharge valve 17 is installed on the discharge port 12. A vent pipe 10 is vertically connected to one side of the top of the mixing tank 6, and a vent valve 11 is installed on the vent pipe 10.

[0030] The discharge valve 17 can be opened to discharge the mixed resin through the discharge port 12. During the mixing process, the vent valve 11 can be opened to discharge excess heat-exchanged gas through the vent pipe 10.

[0031] Please see the appendix Figure 3-4 In a preferred embodiment, multiple stirring blades 18 are provided and are evenly distributed circumferentially and vertically on the outer periphery of the stirring shaft 21 located inside the stirring box 6. The stirring shaft 21 and the sleeve 14 are rotatably connected. The sleeve 14 is hollow inside and has an open top structure.

[0032] The open structure at the top of the sleeve 14 facilitates the entry of hot air into the sleeve 14, and the hollow interior of the sleeve 14 facilitates the passage of hot air.

[0033] Please see the appendix Figure 3-4In a preferred embodiment, multiple L-shaped air outlet pipes 16 are provided and evenly distributed around the bottom of the annular pipe 15. The bottom end of the L-shaped air outlet pipe 16 faces inward and is located at the bottom of the mixing tank 6. A waterproof and breathable membrane 23 is installed at the bottom end of the L-shaped air outlet pipe 16.

[0034] The waterproof and breathable membrane 23 allows hot air to be ejected from the end of the L-shaped air outlet 16, but the resin cannot enter the interior of the L-shaped air outlet 16 through the waterproof and breathable membrane 23.

[0035] Please see the appendix Figure 1-4 In a preferred embodiment, the drive mechanism includes a rotary motor 2, an F-type mounting bracket 1 welded to the top of the mixing tank 6, the rotary motor 2 being horizontally fixedly mounted inside the F-type mounting bracket 1, a driving bevel gear 13 being fixedly mounted at the output end of the rotary motor 2, a first driven bevel gear 19 being welded to the outer periphery of the sleeve 14, and a second driven bevel gear 20 being welded to the outer periphery of the mixing shaft 21.

[0036] The F-type mounting bracket 1 provides support and fixation for the rotary motor 2.

[0037] Please see the appendix Figure 1-4 In a preferred embodiment, the first driven bevel gear 19 and the second driven bevel gear 20 are symmetrically arranged. The first driven bevel gear 19 and the second driven bevel gear 20 both mesh with the driving bevel gear 13. The sleeve 14 passes through the F-type mounting bracket 1 and is rotatably connected to the F-type mounting bracket 1. The top end of the stirring shaft 21 is rotatably connected to the bottom of the F-type mounting bracket 1.

[0038] The F-type mounting bracket 1 provides support and fixation for the sleeve 14 and the stirring shaft 21.

[0039] Please see the appendix Figure 1-4 In a preferred embodiment, the air supply mechanism includes a hot air blower 8, which is fixedly installed on one side of the top of the mixing box 6. The air outlet of the hot air blower 8 is connected to an L-shaped air supply pipe 9. The other end of the L-shaped air supply pipe 9 is connected to the top of the sleeve 14 and is rotatably connected. The mixing shaft 21 passes through the L-shaped air supply pipe 9 and is rotatably connected to the L-shaped air supply pipe 9.

[0040] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: the starting rotary motor 2 drives the active bevel gear 13 to rotate, the active bevel gear 13 drives the sleeve 14 to rotate in the forward direction through the first driven bevel gear 19, and drives the stirring shaft 21 to rotate in the reverse direction through the second driven bevel gear 20, the sleeve 14 drives the annular pipe 15 to rotate in the forward direction through the connecting pipe, and the annular pipe 15 drives multiple L-shaped air outlet pipes 16 to revolve in the forward direction, thereby stirring the resin on the outer side of the mixing box 6 in the forward direction, and the stirring shaft 21 drives multiple stirring blades 18 to rotate in the reverse direction, thereby stirring the resin on the inner side of the mixing box 6 in the reverse direction;

[0041] The hot air blower 8 generates hot air which flows through the L-shaped air supply pipe 9 to the sleeve 14, then through four connecting pipes 22 to the annular pipe 15, and finally through multiple L-shaped air outlet pipes 16 into the resin at the bottom of the mixing tank 6. As the L-shaped air outlet pipes 16 continuously revolve, the hot air ejected from the bottom of the L-shaped air outlet pipes 16 forms a spiral airflow that also stirs the resin. The combination of mechanical stirring and gas stirring, with the two stirring directions working together, enhances the stirring effect, making the resin solution more evenly distributed and ensuring the final impregnation quality of the decorative paper. In addition, the hot air entering the resin can also heat the resin, accelerating its dissolution and increasing its fluidity.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0043] This utility model is intended to cover all such substitutions, modifications, and variations falling within the broad scope of the claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A stirring device for decorative paper production, characterized in that, include: A mixing tank (6) is provided, with a stirring shaft (21) vertically penetrating and rotatably connected at the center of the top of the mixing tank (6). Stirring blades (18) are welded to the outer periphery of the stirring shaft (21) inside the mixing tank (6). A sleeve (14) is fitted around the outer periphery of the stirring shaft (21). The sleeve (14) penetrates the top of the mixing tank (6) and is rotatably connected to the mixing tank (6). Four connecting pipes (22) are horizontally and evenly connected below the outer periphery of the sleeve (14), and the other end of the four connecting pipes (22) is connected to the same annular pipe (15). The bottom of the annular pipe (15) is connected to an L-shaped air outlet pipe (16). A drive mechanism is provided to drive the stirring shaft (21) and the sleeve (14) to rotate. An air supply mechanism is used to supply air to the sleeve (14).

2. The stirring device for decorative paper production according to claim 1, characterized in that, The mixing tank (6) has three support legs (7) evenly welded to its bottom edge. A controller (5) is fixedly installed on one side of the outside of the mixing tank (6). A feeding port (4) is opened on one side of the top of the mixing tank (6). A top cover (3) is placed on the top of the feeding port (4).

3. The stirring device for decorative paper production according to claim 2, characterized in that, The mixing tank (6) has a discharge port (12) at the center of the bottom, and a discharge valve (17) is installed on the discharge port (12). A vent pipe (10) is vertically connected to one side of the top of the mixing tank (6), and a vent valve (11) is installed on the vent pipe (10).

4. The stirring device for decorative paper production according to claim 1, characterized in that, The stirring blades (18) are provided in multiples and are evenly distributed along the circumference and vertical direction on the outer periphery of the stirring shaft (21) located inside the stirring box (6). The stirring shaft (21) and the sleeve (14) are rotatably connected. The sleeve (14) is hollow inside and has an open top structure.

5. The stirring device for decorative paper production according to claim 1, characterized in that, The L-shaped air outlet pipe (16) is provided in multiple ways and is evenly distributed around the bottom of the annular pipe (15). The bottom end of the L-shaped air outlet pipe (16) faces inward and is located at the bottom of the mixing tank (6). A waterproof and breathable membrane (23) is installed at the bottom end of the L-shaped air outlet pipe (16).

6. The stirring device for decorative paper production according to claim 1, characterized in that, The driving mechanism includes a rotary motor (2), an F-type mounting bracket (1) is welded to the top of the mixing tank (6), the rotary motor (2) is horizontally fixedly installed inside the F-type mounting bracket (1), the output end of the rotary motor (2) is fixedly installed with a driving bevel gear (13), a first driven bevel gear (19) is welded to the outer periphery of the sleeve (14), and a second driven bevel gear (20) is welded to the outer periphery of the stirring shaft (21).

7. A stirring device for decorative paper production according to claim 6, characterized in that, The first driven bevel gear (19) and the second driven bevel gear (20) are symmetrically arranged. The first driven bevel gear (19) and the second driven bevel gear (20) both mesh with the driving bevel gear (13). The sleeve (14) passes through the F-type mounting bracket (1) and is rotatably connected to the F-type mounting bracket (1). The top end of the stirring shaft (21) is rotatably connected to the bottom of the F-type mounting bracket (1).

8. A stirring device for decorative paper production according to claim 1, characterized in that, The air supply mechanism includes a hot air blower (8), which is fixedly installed on one side of the top of the mixing box (6). The air outlet of the hot air blower (8) is connected to an L-shaped air supply pipe (9). The other end of the L-shaped air supply pipe (9) is connected to the top of the sleeve (14) and rotated. The mixing shaft (21) passes through the L-shaped air supply pipe (9) and rotates with it.

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