A full inspection machine with three channels of output
By designing a three-channel output full inspection machine, and combining conveying and sorting mechanisms with visual inspection, efficient classification of parts was achieved, solving the problem of low inspection accuracy of full inspection machines and improving the accuracy of inspection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NEW ZHAOEN (XIAMEN) MATERIAL TECH CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-19
AI Technical Summary
Existing full inspection machines have low accuracy during inspection and are difficult to effectively sort uncertain products.
A three-channel output full inspection machine was designed, including a conveying mechanism and a sorting mechanism. The turntable and conveyor ring are driven to rotate by a stepper motor. Combined with the visual inspection of an industrial camera, the electric push rod is used to realize the three-channel sorting of parts, and qualified, unqualified and uncertain parts are sent to the corresponding unloading racks respectively.
It improves the detection accuracy of the full inspection machine, enables effective sorting of parts, ensures timely classification of qualified and unqualified parts, and reduces the number of uncertain parts.
Smart Images
Figure CN224372114U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of full inspection machine technology, specifically a full inspection machine with three-channel output. Background Technology
[0002] Whether the quality of spare parts is up to standard directly affects the assembly accuracy and safety performance of the parts. Therefore, spare parts need to be inspected by a full inspection machine before they are assembled. Generally, full inspection machines use 3D cameras to take pictures of the parts for visual inspection.
[0003] When using a full inspection machine, parts are generally transported to the inspection mechanism via a vibrating disc. During inspection, products can generally only be sorted as qualified or unqualified. It is not easy to sort uncertain products separately, which affects the accuracy of the full inspection machine. Utility Model Content
[0004] The purpose of this invention is to provide a three-channel output full inspection machine to solve the problem of low accuracy of full inspection machines mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a three-channel output full inspection machine, including a base, a control panel mounted on the surface of the base, a hopper mounted on the surface of the base, an industrial camera mounted on the surface of the base via a bracket, the input end of the industrial camera being electrically connected to the output end of the control panel, a conveying mechanism provided on the surface of the base, the conveying mechanism including a stepper motor, a turntable, a vibrating disc, a conveying track, and a conveying ring, and a sorting mechanism provided on the surface of the base, the sorting mechanism consisting of a good product unloading rack, a sorting component, a defective product unloading rack, a support base, and a re-inspection unloading rack.
[0006] Preferably, a turntable is rotatably connected to the surface of the base, and a conveying ring is provided above the turntable. The conveying ring is fixedly connected to the turntable through a connecting column, and the center of the conveying ring and the center of the turntable are on the same straight line.
[0007] Preferably, a stepper motor is mounted on the surface of the base. The input end of the stepper motor is electrically connected to the output end of the control panel. The output end of the stepper motor is fixed to a rotating shaft via a coupling. One end of the rotating shaft is fixedly connected to the center position of the turntable.
[0008] Preferably, a vibrating disc is installed at the bottom of the hopper, the input end of the vibrating disc is electrically connected to the output end of the control panel, one end of the vibrating disc is fixed with a conveying track, and one end of the conveying track extends to the surface of the conveying ring.
[0009] Preferably, three support seats are fixed on the surface of the base, the support seats are evenly distributed along the circumference of the turntable, and the support seats are located on one side of the industrial camera.
[0010] Preferably, the surface of the support base is inlaid with a good product unloading rack, the good product unloading rack has an inclined structure, and the good product unloading rack is located on one side of the industrial camera.
[0011] Preferably, a re-inspection unloading rack is provided on the other side of the industrial camera. The re-inspection unloading rack is embedded in the surface of the support base, and the re-inspection unloading rack has an inclined structure.
[0012] Preferably, a defective unloading rack is provided between the re-inspection unloading rack and the good product unloading rack. The defective unloading rack has an inclined structure and is embedded in the surface of the support base.
[0013] Preferably, the surface of the support base is provided with a sorting assembly, which consists of a chute, a push plate and an electric push rod. The surface of the support base is provided with a chute, and a push plate is slidably arranged inside the chute. The bottom of the push plate is close to the conveyor turntable, and the push plate is located on one side of the good product unloading rack, the defective product unloading rack and the re-inspection unloading rack respectively.
[0014] Preferably, an electric push rod is mounted on the surface of the support base, the input end of the electric push rod is electrically connected to the output end of the control panel, and one end of the electric push rod is fixedly connected to the surface of the push plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This three-channel output full inspection machine is equipped with a conveying mechanism and a sorting mechanism. By operating the control panel, the full inspection machine is started and then the parts to be inspected are poured into the hopper. The parts fall into the vibrating plate through the hopper and are then conveyed sequentially to the conveying track under the action of the vibrating plate. The parts are then sent to the surface of the conveying ring along the conveying track. At this time, the stepper motor drives the turntable to rotate, which in turn drives the conveying ring to rotate step by step, so that the parts conveyed to the surface of the conveying ring are evenly distributed, thereby realizing the conveying function of the full inspection machine for the parts.
[0016] The parts are then rotated by a conveyor ring to a position below an industrial camera for visual inspection. The camera transmits the results to the control panel. If the parts pass inspection, the control panel activates the electric push rod above the good part unloading rack. When the parts move to the side of the good part unloading rack, the electric push rod drives a push plate to slide along a chute, pushing the qualified parts into the good part unloading rack and out of it. Similarly, if the parts fail inspection, the control panel activates the electric push rod above the defective part unloading rack to push the parts into the defective part unloading rack. If the parts are uncertain in their inspection results, the control panel activates the electric push rod above the re-inspection part unloading rack to push the parts into the re-inspection part unloading rack for later re-inspection. This achieves the three-channel output sorting function of the full inspection machine, thereby improving the accuracy of the full inspection machine. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;
[0019] Figure 3 This is an enlarged structural schematic diagram of the conveying mechanism of this utility model;
[0020] Figure 4 This is an enlarged structural schematic diagram of the sorting mechanism of this utility model.
[0021] In the diagram: 1. Base; 11. Control panel; 12. Hopper; 13. 3D industrial camera; 2. Conveying mechanism; 21. Stepper motor; 22. Turntable; 23. Vibrating disc; 24. Conveying track; 25. Conveying ring; 3. Sorting mechanism; 31. Good product unloading rack; 32. Sorting assembly; 321. Slide; 322. Push plate; 323. Electric push rod; 33. Defective product unloading rack; 34. Support base; 35. Re-inspection unloading rack. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0023] The present invention provides a three-channel output full inspection machine with the following structure: Figure 1 and Figure 2 As shown, the system includes a base 1, on the surface of which a control panel 11 is mounted. The control panel 11 contains an embedded lithium battery and a processor. The processor includes an amplifier tube, a protection resistor Rm, a filter, an A / D converter, and a microcontroller. A sensor and the protection resistor Rm are connected in parallel with the amplifier tube and then in series with the filter. The signal is converted by the A / D converter and sent to the microcontroller. The display screen receives the processing signals from the microcontroller. A hopper 12 is mounted on the surface of the base 1, and an industrial camera 13 is mounted on the surface of the base 1 via a bracket. The input terminal of the industrial camera 13 is electrically connected to the output terminal of the control panel 11.
[0024] Furthermore, such as Figure 3 As shown, a conveying mechanism 2 is provided on the surface of the base 1. The conveying mechanism 2 includes a stepper motor 21, a turntable 22, a vibrating disc 23, a conveying track 24, and a conveying ring 25. The turntable 22 is rotatably connected to the surface of the base 1. The conveying ring 25 is provided above the turntable 22. The conveying ring 25 is fixedly connected to the turntable 22 through a connecting column. The center of the conveying ring 25 and the turntable 22 are on the same straight line. The stepper motor 21 is installed on the surface of the base 1. The model of the stepper motor 21 can be ZX series. The input end of the stepper motor 21 is electrically connected to the output end of the control panel 11. The output end of the stepper motor 21 is fixed to a rotating shaft through a coupling. One end of the rotating shaft is fixedly connected to the center position of the turntable 22. A vibrating disc 23 is installed at the bottom of the hopper 12. The input end of the vibrating disc 23 is electrically connected to the output end of the control panel 11. One end of the vibrating disc 23 is fixed to the conveying track 24. One end of the conveying track 24 extends to the surface of the conveying ring 25.
[0025] In use, the control panel 11 is operated to start the full inspection machine. Then, the parts to be inspected are poured into the hopper 12 and fall into the vibrating plate 23. Under the action of the vibrating plate 23, the parts are sequentially conveyed to the conveying track 24 and then to the surface of the conveying ring 25. At this time, the stepper motor 21 drives the turntable 22 to rotate, which in turn drives the conveying ring 25 to rotate step by step, so that the parts conveyed to the surface of the conveying ring 25 are evenly distributed, thus realizing the conveying function of the full inspection machine for parts.
[0026] Furthermore, such as Figure 4 As shown, a sorting mechanism 3 is provided on the surface of the base 1. The sorting mechanism 3 consists of a good product unloading rack 31, a sorting component 32, a defective product unloading rack 33, a support base 34, and a re-inspection unloading rack 35. Three support bases 34 are fixed on the surface of the base 1. The support bases 34 are evenly distributed around the turntable 22. The support bases 34 are located on one side of the industrial camera 13. The good product unloading rack 31 is embedded on the surface of the support base 34. The structure of the good product unloading rack 31 is inclined. The good product unloading rack 31 is located on one side of the industrial camera 13. The re-inspection unloading rack 35 is provided on the other side of the industrial camera 13. The re-inspection unloading rack 35 is embedded on the surface of the support base 34. The structure of the re-inspection unloading rack 35 is inclined. The defective product unloading rack 33 is provided between the re-inspection unloading rack 35 and the good product unloading rack 31. The frame 33 has an inclined structure. The defective unloading frame 33 is embedded in the surface of the support base 34. The surface of the support base 34 is provided with a sorting component 32, which consists of a chute 321, a push plate 322 and an electric push rod 323. The surface of the support base 34 has a chute 321. The push plate 322 is slidably arranged inside the chute 321. The bottom of the push plate 322 is close to the conveyor ring 25. The push plate 322 is located on one side of the good unloading frame 31, the defective unloading frame 33 and the re-inspection unloading frame 35 respectively. The surface of the support base 34 is equipped with an electric push rod 323. The model of the electric push rod 323 can be selected from the TA series. The input end of the electric push rod 323 is electrically connected to the output end of the control panel 11. One end of the electric push rod 323 is fixedly connected to the surface of the push plate 322.
[0027] In operation, the parts are first rotated by the conveyor ring 25 to a position below the industrial camera 13. Under the action of the industrial camera 13, they are visually inspected, and the results are transmitted to the control panel 11. If the parts pass the inspection, the control panel 11 controls the electric push rod 323 above the good part unloading rack 31 to work. When the parts move to one side of the good part unloading rack 31, the electric push rod 323 drives the push plate 322 to slide along the slide groove 321, so that the push plate 322 pushes the qualified parts into the good part unloading rack 31 and discharges them through the good part unloading rack 31. Similarly, if the parts fail the inspection, the control panel 11 controls the electric push rod 323 above the defective unloading rack 33 to work and push the parts into the defective unloading rack 33. If the parts are uncertain in the inspection, the control panel 11 controls the electric push rod 323 above the re-inspection unloading rack 35 to work and push the parts into the re-inspection unloading rack 35 for re-inspection later, so as to realize the three-channel output sorting function of the full inspection machine.
[0028] Working principle: In use, firstly, operate the control panel 11 to start the full inspection machine. Then, pour the parts to be inspected into the hopper 12, so that the parts fall into the vibrating plate 23 through the hopper 12. Under the action of the vibrating plate 23, the parts are sequentially conveyed to the conveying track 24 and then to the surface of the conveying ring 25. At this time, the stepper motor 21 drives the turntable 22 to rotate, which synchronously drives the conveying ring 25 to rotate step by step, so that the parts conveyed to the surface of the conveying ring 25 are evenly distributed, so as to realize the conveying function of the full inspection machine for parts.
[0029] Subsequently, the parts are first rotated by the conveyor ring 25 to the area below the industrial camera 13. Under the action of the industrial camera 13, they are visually inspected, and the results are transmitted to the control panel 11. If the parts pass the inspection, the control panel 11 controls the electric push rod 323 above the good part unloading rack 31 to work. When the parts move to one side of the good part unloading rack 31, the electric push rod 323 drives the push plate 322 to slide along the slide groove 321, so that the push plate 322 pushes the qualified parts into the good part unloading rack 31 and discharges them through the good part unloading rack 31. Similarly, if the parts fail the inspection, the control panel 11 controls the electric push rod 323 above the defective unloading rack 33 to work and push the parts into the defective unloading rack 33. If the parts are uncertain in the inspection, the control panel 11 controls the electric push rod 323 above the re-inspection unloading rack 35 to work and push the parts into the re-inspection unloading rack 35 for re-inspection later. This realizes the three-channel output sorting function of the full inspection machine, thereby improving the accuracy of the full inspection machine and finally completing the use of the full inspection machine.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A full inspection machine with three-channel output, comprising a base (1), characterized in that: A control panel (11) is mounted on the surface of the base (1), a hopper (12) is mounted on the surface of the base (1), and an industrial camera (13) is mounted on the surface of the base (1) via a bracket. The input end of the industrial camera (13) is electrically connected to the output end of the control panel (11). A conveying mechanism (2) is provided on the surface of the base (1). The conveying mechanism (2) includes a stepper motor (21), a turntable (22), a vibrating disc (23), a conveying track (24), and a conveying ring (25). A sorting mechanism (3) is provided on the surface of the base (1). The sorting mechanism (3) consists of a good product unloading rack (31), a sorting component (32), a defective product unloading rack (33), a support base (34), and a re-inspection unloading rack (35).
2. A full inspection machine with three output channels according to claim 1, characterized in that: The base (1) is rotatably connected to a turntable (22), and a conveying ring (25) is provided above the turntable (22). The conveying ring (25) is fixedly connected to the turntable (22) through a connecting column, and the center of the conveying ring (25) and the turntable (22) are on the same straight line.
3. A full inspection machine with three output channels according to claim 2, characterized in that: A stepper motor (21) is mounted on the surface of the base (1). The input end of the stepper motor (21) is electrically connected to the output end of the control panel (11). The output end of the stepper motor (21) is fixed with a rotating shaft through a coupling. One end of the rotating shaft is fixedly connected to the center position of the turntable (22).
4. A three-channel output full inspection machine according to claim 3, characterized in that: The bottom of the hopper (12) is equipped with a vibrating disc (23). The input end of the vibrating disc (23) is electrically connected to the output end of the control panel (11). One end of the vibrating disc (23) is fixed with a conveying track (24). One end of the conveying track (24) extends to the surface of the conveying ring (25).
5. A three-channel output full inspection machine according to claim 1, characterized in that: The base (1) has three support seats (34) fixed on its surface. The support seats (34) are evenly distributed around the turntable (22) and are located on one side of the industrial camera (13).
6. A three-channel output full inspection machine according to claim 5, characterized in that: The surface of the support base (34) is inlaid with a good product unloading rack (31), which has an inclined structure and is located on one side of the industrial camera (13).
7. A three-channel output full inspection machine according to claim 6, characterized in that: On the other side of the industrial camera (13), there is a re-inspection unloading rack (35), which is embedded in the surface of the support base (34) and has an inclined structure.
8. A three-channel output full inspection machine according to claim 7, characterized in that: A defective unloading rack (33) is provided between the re-inspection unloading rack (35) and the good product unloading rack (31). The defective unloading rack (33) has an inclined structure and is embedded in the surface of the support base (34).
9. A three-channel output full inspection machine according to claim 8, characterized in that: The surface of the support base (34) is provided with a sorting component (32), which consists of a chute (321), a push plate (322) and an electric push rod (323). The surface of the support base (34) is provided with a chute (321), and a push plate (322) is slidably arranged inside the chute (321). The bottom of the push plate (322) is close to the conveyor ring (25). The push plate (322) is located on one side of the good product unloading rack (31), the defective product unloading rack (33) and the re-inspection unloading rack (35).
10. A three-channel output full inspection machine according to claim 9, characterized in that: An electric push rod (323) is mounted on the surface of the support base (34). The input end of the electric push rod (323) is electrically connected to the output end of the control panel (11). One end of the electric push rod (323) is fixedly connected to the surface of the push plate (322).