Anti-damage support for ultrasonic cleaning of a gear ring

Abstract

The utility model relates to ultrasonic cleaning technical field discloses a kind of gear ring ultrasonic cleaning anti-damage support, including support frame, the upper surface of the support frame is fixedly connected with mounting base, the utility model when the vibration pressure of upper ultrasonic cleaning equipment is received to plate downward movement, drive seat body to descend, the descent of seat body makes that push block drive extrusion seat moves along limit rod, two sides extrusion seat are compressed simultaneously to the buffer spring two of middle part and move, further buffer is realized, effectively buffer the vibration generated by ultrasonic, reduce the impact of long time cleaning vibration to gear ring ontology, avoid gear ring to be damaged when cleaning, improve the security and quality of gear ring cleaning, the setting of recovery water tank makes that cleaning fluid can be recycled and reused, cooperate activated carbon filter screen to filter cleaning fluid, remove impurities, ensure the quality of recovery cleaning fluid, both save cleaning fluid resource, and reduce cleaning cost.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning technology, and in particular to a toothed ring ultrasonic cleaning anti-damage bracket. Background Technology

[0002] In the fields of industrial production and machinery manufacturing, gear rings are a common mechanical component, widely used in various transmission devices. During use, oil stains, impurities and other contaminants will adhere to the surface of the gear ring, requiring regular cleaning to ensure its normal operation and service life.

[0003] Ultrasonic cleaning technology is widely used in gear ring cleaning due to its high efficiency and thorough cleaning. However, during the ultrasonic cleaning process, the high-frequency vibration generated by the ultrasonic waves causes the gear ring to be exposed to this high-frequency vibration environment for a long time, which can easily damage its outer surface. Gear rings are usually high-precision components, and even minor surface damage can affect their transmission performance, service life, and the accuracy of their fit with other components. As the usage time and load increase, stress will accumulate and the damage will gradually expand, eventually significantly shortening the service life of the gear ring. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a toothed ring ultrasonic cleaning anti-damage bracket.

[0005] This utility model is achieved using the following technical solution: a toothed ring ultrasonic cleaning anti-damage bracket, comprising a bracket frame, a mounting base fixedly connected to the upper surface of the bracket frame, a buffer spring fixedly connected to the inner wall of the mounting base, a rubber top rod fixedly connected to the upper surface of the buffer spring, a pressure plate fixedly connected to the top of the rubber top rod, a cleaning seat fixedly connected to the upper surface of the pressure plate, a toothed ring body disposed inside the cleaning seat, a shock-absorbing mechanism disposed on the lower surface of the pressure plate, and a recovery water tank fixedly connected to the surface of the bracket frame.

[0006] The above technical solutions effectively protect the gear ring from damage during the cleaning process, improve the utilization rate of the cleaning fluid, and save resources.

[0007] As a further improvement to the above solution, the shock absorption mechanism includes a base, a push block rotatably connected to the surface of the base, a squeeze seat rotatably connected to the surface of the push block, a limit rod inserted inside the squeeze seat, a second buffer spring sleeved on the outer surface of the limit rod, and the squeeze seat in contact with the second buffer spring.

[0008] The above technical solution protects the entire device and gear ring from vibration damage.

[0009] As a further improvement to the above solution, the seat is fixedly connected to the lower surface of the pressure plate, and both ends of the limiting rod are fixedly connected to support seats, which are fixedly connected to the upper surface of the bracket frame.

[0010] As a further improvement to the above solution, the inner bottom wall of the cleaning seat is provided with a drain hole, and the surface of the pressure plate is provided with a groove, which is located below the drain hole.

[0011] The above technical solution facilitates the discharge of cleaning fluid from the cleaning seat, making the cleaning process smoother.

[0012] As a further improvement to the above solution, the upper surface of the support frame is provided with an installation groove that is compatible with the tank body, and an activated carbon filter screen is fixedly connected to the surface of the installation groove.

[0013] As a further improvement to the above solution, the activated carbon filter is located below the drain hole.

[0014] With the above technical solution, the cleaning fluid will be filtered through an activated carbon filter after flowing out of the drain hole. As a further improvement to the above solution, the activated carbon filter is located above the recovery water tank.

[0015] The above technical solution enables the filtered cleaning solution to smoothly enter the recycling tank, facilitating the recycling and reuse of the cleaning solution.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] When the pressure plate moves downward under the vibration pressure of the ultrasonic cleaning equipment above, it causes the base to descend. The descent of the base causes the push block to move the squeezing seat along the limit rod. At the same time, the squeezing seats on both sides move towards the center to compress the buffer spring in the middle, achieving further buffering. This effectively buffers the vibration generated by the ultrasonic waves, reduces the impact of long-term cleaning vibration on the gear ring body, avoids damage to the gear ring during cleaning, and improves the safety and quality of gear ring cleaning. The setting of the recycling water tank allows the cleaning fluid to be recycled and reused. With the help of the activated carbon filter, the cleaning fluid is filtered to remove impurities, ensuring the quality of the recycled cleaning fluid. This saves cleaning fluid resources and reduces cleaning costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the activated carbon filter screen of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the gear ring body of this utility model;

[0021] Figure 4 This is a cross-sectional structural schematic diagram of the buffer spring of this utility model;

[0022] Figure 5 This is a schematic diagram of the shock absorption mechanism of this utility model.

[0023] Explanation of key symbols:

[0024] 1. Support frame; 2. Mounting base; 3. Buffer spring one; 4. Rubber top rod; 5. Pressure plate; 6. Cleaning seat; 7. Tooth ring body; 8. Shock absorption mechanism; 801. Seat body; 802. Push block; 803. Squeeze seat; 804. Buffer spring two; 805. Limiting rod; 9. Recycle water tank; 10. Drain hole; 11. Activated carbon filter. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0026] Example:

[0027] Please combine Figure 1-5 This embodiment of an ultrasonic cleaning anti-damage bracket for gear rings includes a bracket frame 1. A mounting base 2 is fixedly connected to the upper surface of the bracket frame 1. A buffer spring 3 is fixedly connected to the inner wall of the mounting base 2. A rubber top rod 4 is fixedly connected to the upper surface of the buffer spring 3. A pressure plate 5 is fixedly connected to the top of the rubber top rod 4. A cleaning seat 6 is fixedly connected to the upper surface of the pressure plate 5. A gear ring body 7 is disposed inside the cleaning seat 6. A shock-absorbing mechanism 8 is disposed on the lower surface of the pressure plate 5. A recovery water tank 9 is fixedly connected to the surface of the bracket frame 1. The gear ring body 7 is placed inside the cleaning seat 6. When ultrasonic cleaning generates vibration, the pressure plate 5 descends due to the vibration, compressing the buffer spring 3 via the rubber top rod 4. During the descent of the pressure plate 5, the shock-absorbing mechanism 8 below it provides cushioning, thereby reducing the impact of vibration generated during prolonged ultrasonic cleaning on the device and the gear ring body 7, preventing damage to the gear ring during cleaning. Simultaneously, the recovery water tank 9 can recover and reuse the cleaning fluid, preventing waste.

[0028] The shock absorption mechanism 8 includes a base 801, a pusher block 802 rotatably connected to the surface of the base 801, and a pressing seat 803 rotatably connected to the surface of the pusher block 802. A limit rod 805 is inserted into the inside of the pressing seat 803, and a second buffer spring 804 is sleeved on the outer surface of the limit rod 805. The pressing seat 803 is in contact with the second buffer spring 804. When the pressure plate 5 is subjected to vertical downward vibration pressure, it moves downward, causing the base 801, which is fixedly connected to it, to descend. The descent of the base 801 causes the pusher block 802, which is rotatably connected to it, to rotate. The rotation of the pusher block 802 causes the pressing seat 803 to move along the limit rod 805. When the pressing seats 803 on both sides move towards the center, they compress the second buffer spring 804 in the center, thereby achieving further buffering and reducing the impact of vibration on the device.

[0029] The seat 801 is fixedly connected to the lower surface of the pressure plate 5. Both ends of the limiting rod 805 are fixedly connected to the support seats, which are fixedly connected to the upper surface of the bracket frame 1. The seat 801 is fixed to the lower surface of the pressure plate 5, ensuring that the shock absorption mechanism 8 can move with the movement of the pressure plate 5. The support seats at both ends of the limiting rod 805 are fixed to the upper surface of the bracket frame 1, providing support for the limiting rod 805, thereby ensuring that the extrusion seat 803 can move stably along the limiting rod 805.

[0030] The inner bottom wall of the cleaning seat 6 is provided with a drain hole 10, and the surface of the pressure plate 5 is provided with a groove. The groove is located below the drain hole 10. The drain hole 10 on the inner bottom wall of the cleaning seat 6 is used to drain the cleaning liquid, and the groove on the surface of the pressure plate 5 located below the drain hole 10 provides a channel for the discharge of the cleaning liquid.

[0031] The upper surface of the support frame 1 is provided with an installation groove that is compatible with the tank body. An activated carbon filter screen 11 is fixedly connected to the surface of the installation groove. When the cleaning liquid flows out of the tank body, it will pass through the activated carbon filter screen 11.

[0032] The activated carbon filter 11 is located below the drain hole 10.

[0033] The activated carbon filter 11 is located above the recovery water tank 9. The cleaning solution filtered by the activated carbon filter 11 can fall directly into the recovery water tank 9.

[0034] The implementation principle of the ultrasonic cleaning anti-damage bracket for gear rings in this embodiment is as follows: The gear ring body 7 is carefully placed inside the cleaning seat 6. After the ultrasonic cleaning equipment is turned on, the ultrasonic vibration generated by the equipment begins to act on the cleaning seat 6 and the gear ring body 7 inside. With the vibration generated by ultrasonic cleaning, the pressure plate 5 will descend by compressing the buffer spring 3 through the rubber top rod 4. This is the first layer of shock absorption protection mechanism of the device. At the same time, during the descent of the pressure plate 5, the shock absorption mechanism 8 on its lower surface begins to work. The seat body 801 descends with the pressure plate 5, driving the push block 802 to rotate. The rotation of the push block 802 drives the squeezing seat 803 to move along the limit rod 805. When the squeezing seats 803 on both sides move towards the middle, they compress the buffer spring 804 in the middle, achieving further buffering and reducing the impact of vibration generated by long-term ultrasonic cleaning on the device and the gear ring body 7, avoiding damage to the gear ring during cleaning. During the cleaning process, the drain hole 10 on the bottom wall of the cleaning seat 6 begins to discharge cleaning liquid. The cleaning liquid passes through the groove on the surface of the pressure plate 5 and then is filtered through the activated carbon filter screen 11. The activated carbon filter 11 intercepts impurities in the cleaning solution, and the filtered cleaning solution falls directly into the recycling tank 9, realizing the recycling and reuse of the cleaning solution and preventing waste.

[0035] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A damage-preventing support for ultrasonic cleaning of a gear ring, characterized in that The system includes a support frame (1), an mounting base (2) fixedly connected to the upper surface of the support frame (1), a buffer spring (3) fixedly connected to the inner wall of the mounting base (2), a rubber top rod (4) fixedly connected to the upper surface of the buffer spring (3), a pressure plate (5) fixedly connected to the top of the rubber top rod (4), a cleaning seat (6) fixedly connected to the upper surface of the pressure plate (5), a toothed ring body (7) provided inside the cleaning seat (6), a shock-absorbing mechanism (8) provided on the lower surface of the pressure plate (5), and a recycling water tank (9) fixedly connected to the surface of the support frame (1).

2. The damage-preventing holder for ultrasonic cleaning of a gear ring according to claim 1, characterized in that: The shock absorption mechanism (8) includes a seat (801), a push block (802) is rotatably connected to the surface of the seat (801), a pressing seat (803) is rotatably connected to the surface of the push block (802), a limiting rod (805) is inserted into the inside of the pressing seat (803), a buffer spring (804) is sleeved on the outer surface of the limiting rod (805), and the pressing seat (803) is in contact with the buffer spring (804).

3. A damage-preventing support for ultrasonic cleaning of a gear ring according to claim 2, characterized in that: The seat (801) is fixedly connected to the lower surface of the pressure plate (5), and both ends of the limiting rod (805) are fixedly connected to support seats, which are fixedly connected to the upper surface of the bracket frame (1).

4. The damage-preventing holder for ultrasonic cleaning of a gear ring according to claim 1, characterized in that: The inner bottom wall of the cleaning seat (6) is provided with a drain hole (10), and the surface of the pressure plate (5) is provided with a groove, which is located below the drain hole (10).

5. The damage-preventing holder for ultrasonic cleaning of a gear ring according to claim 1, characterized in that: The upper surface of the support frame (1) is provided with an installation groove that is adapted to the tank body, and an activated carbon filter screen (11) is fixedly connected to the surface of the installation groove.

6. A damage-preventing support for an ultrasonic cleaning of a toothed ring according to claim 5, characterized in that: The activated carbon filter (11) is located below the drain hole (10).

7. A damage-preventing support for an ultrasonic cleaning of a toothed ring according to claim 5, characterized in that: The activated carbon filter (11) is located above the recovery water tank (9).

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