PACK box welding auxiliary positioning mechanism
By designing a welding auxiliary positioning mechanism for PACK boxes, the problems of insufficient positioning accuracy and long processing cycle of traditional welding fixtures were solved, realizing efficient and accurate positioning and automated production of PACK boxes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING STARRY SKY SODIUM BATTERY CO LTD
- Filing Date
- 2025-07-08
- Publication Date
- 2026-06-19
AI Technical Summary
In the current battery pack production process, traditional welding fixtures suffer from insufficient positioning accuracy and long processing cycles, which affect production efficiency.
A welding auxiliary positioning mechanism for PACK boxes was designed, including a tooling base plate, box body, limit plate, positioning component, knob plunger and other components. The mechanism can achieve precise positioning of PACK boxes of different specifications through adjustment, reduce manual operation error, and improve adaptability and automation.
It enables precise positioning of PACK boxes of different specifications, improves welding efficiency, reduces manufacturing costs, and enhances positioning accuracy and automation.
Smart Images

Figure CN224373232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery production technology, specifically to a PACK box welding auxiliary positioning mechanism. Background Technology
[0002] The production of batteries is closely related to their unique manufacturing process. A battery consists of components such as a casing, top cover, plates, separators, busbars, terminals, bridge protection plates, and terminals. In the current battery pack production process, laser welding is required on the welding points in various parts of the battery pack using a welding machine, which requires a certain level of precision.
[0003] However, a single rigid limiter is prone to alignment deviation due to workpiece tolerance, affecting precision assembly. Traditional welding fixtures are prone to positioning deviation due to human operation error or mechanical clearance. They have poor adaptability to multiple workpieces. Traditional fixtures are mostly specially designed and can only adapt to a single workpiece type or size. They need to rely on subsequent correction processes, resulting in a long processing cycle and affecting the production efficiency of PACK boxes.
[0004] To solve the above technical problems, it is necessary to design a PACK box welding auxiliary positioning mechanism. Utility Model Content
[0005] The purpose of this invention is to provide a PACK box welding auxiliary positioning mechanism, which has the advantages of being adaptable to PACK boxes of different specifications and accurately positioning the PACK, thus solving the problems of insufficient positioning accuracy, long processing cycle, and reduced production efficiency of existing battery welding fixtures.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a PACK box welding auxiliary positioning mechanism, including a tooling base plate, a box body is provided on the top of the tooling base plate, a first pad is connected to the left side of the top of the tooling base plate by screws, a limit plate is connected to the top of the first pad by screws, a positioning element is connected through the surface of the limit plate, a knob plunger is fixedly connected to the front side of the positioning element, a second pad is connected to the right side of the top of the tooling base plate by screws, a positioning post is connected to the bottom of the second pad by screws, an L-shaped clamp is held on the rear side of the box body, and an adjustment mechanism is installed on one side of the L-shaped clamp.
[0007] Preferably, the tooling base plate is made of epoxy phenolic laminate fabric, and one side of the limiting plate is in contact with the box body.
[0008] Preferably, a measuring ruler is fixedly connected to the right side of the tooling base plate, and the surface of the measuring ruler is provided with a first scale line.
[0009] Preferably, one end of the positioning member passes through the limiting plate and contacts the housing, and the positioning member is threadedly connected to the limiting plate.
[0010] Preferably, the adjusting mechanism includes a threaded rod, a groove is provided on the top of the tooling base plate, one end of the threaded rod is movably connected to the inner wall of the groove, a motor is fixedly connected to the rear side of the tooling base plate, the rotating shaft of the motor is fixedly connected to the threaded rod, a moving block is threadedly sleeved on the surface of the threaded rod, a support rail is fixedly connected to the top of the moving block, a slide is sleeved on the surface of the support rail, and the surface of the slide is fixedly connected to an L-shaped clamping plate.
[0011] Preferably, a bolt is connected through the top of the slide block, the bottom of the bolt passes through the slide block and contacts the support rail, the bolt is threadedly connected to the slide block, and a second scale line is provided on the surface of the support rail.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a tooling base plate, a box body, a first pad plate, a limiting plate, a positioning component, a knob plunger, a second pad plate, a positioning post, and an L-shaped clamping plate, can realize the adjustment of the relative position of the positioning component and the box body, improve the workpiece adaptability, match with components to be welded in different positions, adapt to the positioning of components to be welded in different positions, meet the welding requirements of different positions of the product, save the device manufacturing cost, and improve the welding processing efficiency of the PACK box.
[0014] 2. This utility model can adjust the welding position of the PACK box through the tooling base plate. Through the first and second pads, the relative positions of the limiting plate, positioning parts and positioning columns with the PACK box can be adjusted, so as to achieve the contact between the PACK box and the positioning parts. The positioning components can be matched with the components to be welded in different positions to adapt to the positioning requirements of the components to be welded in different positions. It can meet the welding requirements of different positions of the PACK box and save the manufacturing cost of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a side view of the structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model.
[0018] In the diagram: 1. Tooling base plate; 2. Box body; 3. First pad plate; 4. Limiting plate; 5. Positioning component; 6. Knob plunger; 7. Second pad plate; 8. Positioning column; 9. L-shaped clamping plate; 10. Adjustment mechanism; 101. Threaded rod; 102. Groove; 103. Motor; 104. Moving block; 105. Support rail; 106. Slide; 107. Bolt; 11. Measuring ruler. Detailed Implementation
[0019] Please see Figures 1-3 A welding auxiliary positioning mechanism for a PACK box includes a tooling base plate 1, a box body 2 on top of the tooling base plate 1, a first pad 3 connected to the left side of the top of the tooling base plate 1 by screws, a limit plate 4 connected to the top of the first pad 3 by screws, a positioning element 5 penetrating the surface of the limit plate 4, a knob plunger 6 fixedly connected to the front side of the positioning element 5, a second pad 7 connected to the right side of the top of the tooling base plate 1 by screws, a positioning post 8 connected to the bottom of the second pad 7 by screws, and an L-shaped clamp on the rear side of the box body 2. The clamping plate 9 has an adjustment mechanism 10 installed on one side. By setting up the tooling base plate 1, the box body 2, the first pad 3, the limiting plate 4, the positioning component 5, the knob plunger 6, the second pad 7, the positioning column 8 and the L-shaped clamping plate 9, the relative position of the positioning component 5 and the box body 2 can be adjusted, improving the workpiece adaptability and matching with the components to be welded in different positions to adapt to the positioning of the components to be welded in different positions. This can meet the welding requirements of different positions of the product, save the device manufacturing cost, and improve the welding processing efficiency of the PACK box.
[0020] Please see Figure 1 The tooling base plate 1 is made of epoxy phenolic laminate fabric. One side of the limiting plate 4 is in contact with the box 2. The epoxy phenolic laminate fabric helps to ensure the performance stability of the tooling base plate 1 during the welding process and provides the basic conditions for the positioning function of the limiting plate 4 on the box 2, ensuring the accuracy of positioning.
[0021] Please see Figures 1-3 A measuring ruler 11 is fixedly connected to the right side of the tooling base plate 1. The surface of the measuring ruler 11 is provided with a first scale line. By setting the measuring ruler 11 and the first scale line, it is convenient to measure and position the box 2 during the welding auxiliary positioning process, which improves the positioning accuracy and operation convenience, and helps to further improve the welding quality.
[0022] Please see Figure 1 One end of the positioning component 5 passes through the limiting plate 4 and contacts the housing 2. The positioning component 5 is threadedly connected to the limiting plate 4, so that the positioning component 5 can be adjusted on the limiting plate 4, thereby more flexibly positioning the housing 2, improving the accuracy and adjustability of positioning, and adapting to different positioning requirements of the housing 2.
[0023] Please see Figure 3 The adjusting mechanism 10 includes a threaded rod 101. A groove 102 is provided on the top of the tooling base plate 1. One end of the threaded rod 101 is movably connected to the inner wall of the groove 102. A motor 103 is fixedly connected to the rear side of the tooling base plate 1. The rotating shaft of the motor 103 is fixedly connected to the threaded rod 101. A movable block 104 is threadedly fitted onto the surface of the threaded rod 101. A support rail 105 is fixedly connected to the top of the movable block 104. A slide block 106 is fitted onto the surface of the support rail 105. The surface of the slide block 106 is fixedly connected to the L-shaped clamping plate 9. By setting the threaded rod 101, groove 102, motor 103, movable block 104, support rail 105, and slide block 106, the movable block 104 can be adjusted in the threaded position. The rod 101 moves, thereby driving the support rail 105, slide 106 and L-shaped clamp 9 to move, realizing the automatic adjustment of the position of L-shaped clamp 9, improving the automation level and adjustment accuracy of positioning, reducing manual operation errors, and further improving the adaptability to different boxes 2 and the accuracy of welding positioning. By setting the groove 102, the moving block 104 is guided, which facilitates the forward and backward movement of the moving block 104. By setting the support rail 105, the slide 106 is guided, which facilitates the lateral movement of the slide 106. The position of the slide 106 on the support rail 105 can be adjusted, thereby adjusting the lateral position of the two L-shaped clamps 9, which facilitates clamping and positioning of the box 2 at different positions.
[0024] Please see Figure 3 A bolt 107 is connected through the top of the slide 106, and the bottom of the bolt 107 passes through the slide 106 and contacts the support rail 105. The bolt 107 is threadedly connected to the slide 106. The surface of the support rail 105 is provided with a second scale line. By setting the slide 106 and the bolt 107, the position of the slide 106 on the support rail 105 can be fixed, ensuring the stability of the L-shaped clamp 9 after it is adjusted to a suitable position. By setting the second scale line, it is convenient to make accurate readings when adjusting the position of the slide 106, which improves the accuracy and convenience of adjustment. At the same time, it can also measure the lateral position of the box 2, which improves the positioning accuracy of the box 2.
[0025] In use, place the box 2 on top of the tooling base plate 1, so that the front side of the box 2 contacts the limiting plate 4 and the positioning post 8. Turn the knob plunger 6 to drive the positioning part 5 to rotate. The positioning part 5 is threadedly connected to the limiting plate 4, so that the positioning part 5 abuts against the box 2. Move the slide 106 to drive the L-shaped clamp 9 to move laterally. Adjust the position between the two L-shaped clamps 9. Rotate the bolt 107 to connect with the slide 106, so that the bottom of the bolt 107 abuts against the support rail 105, locking and fixing the slide 106 and the L-shaped clamp 9. Control the motor 103 to run through the external controller to drive the threaded rod 101 to rotate. The threaded rod 101 drives the moving block 104 to move. The moving block 104 drives the support rail 105, the slide 106 and the L-shaped clamp 9 to move, so that the L-shaped clamp 9 clamps the box 2, positioning and fixing the box 2.
[0026] In summary, this PACK box welding auxiliary positioning mechanism, by setting up a tooling base plate 1, a box body 2, a first pad 3, a limiting plate 4, a positioning component 5, a knob plunger 6, a second pad 7, a positioning post 8, and an L-shaped clamping plate 9, solves the problems of insufficient positioning accuracy, long processing cycle, and reduced PACK box production efficiency of existing battery welding fixtures.
Claims
1. A welding auxiliary positioning mechanism for a PACK box, comprising a tooling base plate (1), characterized in that: The tooling base plate (1) is provided with a box body (2) on the top. The left side of the top of the tooling base plate (1) is connected to a first pad plate (3) by screws. The top of the first pad plate (3) is connected to a limit plate (4) by screws. The surface of the limit plate (4) is connected to a positioning element (5). The front side of the positioning element (5) is fixedly connected to a knob plunger (6). The right side of the top of the tooling base plate (1) is connected to a second pad plate (7) by screws. The bottom of the second pad plate (7) is connected to a positioning column (8) by screws. The rear side of the box body (2) holds an L-shaped clamp plate (9). An adjustment mechanism (10) is installed on one side of the L-shaped clamp plate (9).
2. The PACK box welding auxiliary positioning mechanism according to claim 1, characterized in that: The tooling base plate (1) is made of epoxy phenolic laminate fabric, and one side of the limiting plate (4) is in contact with the box body (2).
3. The PACK box welding auxiliary positioning mechanism according to claim 1, characterized in that: A measuring ruler (11) is fixedly connected to the right side of the tooling base plate (1), and the surface of the measuring ruler (11) is provided with a first scale line.
4. The PACK box welding auxiliary positioning mechanism according to claim 1, characterized in that: One end of the positioning element (5) passes through the limiting plate (4) and contacts the box body (2), and the positioning element (5) is threadedly connected to the limiting plate (4).
5. The PACK box welding auxiliary positioning mechanism according to claim 1, characterized in that: The adjustment mechanism (10) includes a threaded rod (101), and a groove (102) is provided on the top of the tooling base plate (1). One end of the threaded rod (101) is movably connected to the inner wall of the groove (102). A motor (103) is fixedly connected to the rear side of the tooling base plate (1). The rotating shaft of the motor (103) is fixedly connected to the threaded rod (101). A moving block (104) is threadedly fitted on the surface of the threaded rod (101). A support rail (105) is fixedly connected to the top of the moving block (104). A slide (106) is fitted on the surface of the support rail (105). The surface of the slide (106) is fixedly connected to the L-shaped clamp (9).
6. The PACK box welding auxiliary positioning mechanism according to claim 5, characterized in that: A bolt (107) is connected through the top of the slide (106), and the bottom of the bolt (107) passes through the slide (106) and contacts the support rail (105). The bolt (107) is threadedly connected to the slide (106), and the surface of the support rail (105) is provided with a second scale line.