Anti-interference adjustable multi-laser needle detection light source device

By using an anti-interference adjustable multi-laser pin detection light source device, and utilizing the adjustable connection between the linear laser component and the sleeve structure and the outer cover design, the adaptability of LED light sources and the problem of ambient light interference when detecting fine structural pins are solved, achieving high-precision detection results.

CN224381374UActive Publication Date: 2026-06-19东莞康视达自动化科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
东莞康视达自动化科技有限公司
Filing Date
2025-06-24
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing LED light sources are poorly adapted to the detection of pins in fine structures and are easily affected by ambient light, leading to a decrease in detection accuracy.

Method used

An anti-interference adjustable multi-laser pin detection light source device is adopted. The planarity of the light is adjusted by the adjustable connection between the linear laser component and the sleeve structure, and the outer cover is used to block ambient light, thereby improving the detection accuracy.

Benefits of technology

It improves the adaptability and detection accuracy of fine-structure pins, reduces the influence of ambient light, and ensures the detection stability and accuracy of CCD camera modules.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This utility model discloses an anti-interference adjustable multi-laser pin detection light source device, relating to the field of detection light source technology. The anti-interference adjustable multi-laser pin detection light source device includes a housing and detection light source components; multiple detection light source components are all disposed on the top of a base plate; each detection light source component includes a linear laser element, a sleeve structure, a first connecting member, and grommets; the linear laser element is rotatably disposed within the sleeve structure; the sleeve structure is provided with adjustment holes; four grommets are threadedly connected to four adjustment holes respectively; rotating the grommets allows at least a portion of the grommets to extend from the bottom end of the adjustment holes and abut against the base plate. The linear laser element can rotate relative to the sleeve structure to adjust the flatness of the light emitted by the linear laser element, providing good adaptability to pins with fine structures; after adjustment, the sleeve structure is fixedly mounted on the base plate via the first connecting member, improving the stability of the detection.
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Description

Technical Field

[0001] This utility model relates to the field of detection light source technology, and in particular to an anti-interference adjustable multi-laser pin detection light source device. Background Technology

[0002] In the field of machine vision, it is usually necessary to use a light source to illuminate the product when inspecting its appearance. Among these, LED light sources are widely used in various fields.

[0003] In the electronics field, pins are usually used as physical contacts on electronic components, integrated circuits, or connectors. Traditional pin inspection usually uses LED light sources. However, as the structure of existing pins becomes increasingly sophisticated, the light spot of LED light sources is relatively scattered, making them less adaptable to pins with fine structures. Furthermore, LED light sources have high environmental requirements and are easily affected by ambient light interference, leading to a decrease in inspection accuracy. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide an anti-interference adjustable multi-laser pin detection light source device, which can adjust the flatness of the light emitted by the laser component, has good adaptability to pins with fine structures, and can improve detection accuracy.

[0005] To achieve the above objectives, this utility model provides an anti-interference adjustable multi-laser pin detection light source device. The anti-interference adjustable multi-laser pin detection light source device includes a housing and detection light source components. The housing includes a base plate and an outer cover. A first opening is provided in the middle of the base plate, and the first opening is vertically through-hole. Two outer covers are provided, and are respectively provided at both ends of the base plate along a first horizontal direction. A side opening and a receiving space are defined between the outer cover and the top of the base plate. The side opening is connected to the receiving space. The two outer covers are spaced apart and symmetrically arranged with respect to a second horizontal direction. The two side openings are opposite each other along the first horizontal direction. The first horizontal direction and the second horizontal direction are perpendicular to each other. Multiple detection light source components are provided. All multiple detection light source components are provided at the top of the base plate and are respectively located within two receiving spaces. Each detection light source component includes a linear laser element, a sleeve structure, and a first connecting... The sleeve structure includes a connector and a grommets; the linear laser element is rotatably disposed within the sleeve structure; the first connector is detachably connected to the sleeve structure and the base plate; the sleeve structure is provided with adjustment holes, which are vertically continuous; four adjustment holes are provided, and are respectively disposed on both sides of the sleeve structure along the first horizontal direction and the second horizontal direction; the four adjustment holes are spaced apart; four grommets are provided, and are threadedly connected to the four adjustment holes respectively; rotating the grommets allows at least a portion of the grommets to extend from the bottom end of the adjustment hole and abut against the base plate; multiple detection light source assemblies located in the same accommodating space are arranged sequentially along the second horizontal direction; the linear laser elements of the multiple detection light source assemblies located in one of the accommodating spaces are arranged opposite to the linear laser elements of the multiple detection light source assemblies located in another accommodating space along the first horizontal direction.

[0006] Furthermore, the sleeve structure includes a first sleeve, a second sleeve, and a second connecting member; the first sleeve is rotatably fitted onto the outside of the linear laser component, and the second sleeve is rotatably fitted onto the outside of the first sleeve component; the adjustment hole is provided on the second sleeve; the first connecting member is detachably connected to the second sleeve and the base plate; the first sleeve is provided with a second through-hole, and the second sleeve is provided with an arc-shaped through-groove, the arc-shaped through-groove extending along the second horizontal direction, the second through-hole and the arc-shaped through-groove being opposite to each other; the second connecting member passes through the arc-shaped through-groove and the second through-hole, and is detachably connected to the first sleeve and the linear laser component; the second connecting member is movably disposed within the arc-shaped through-groove.

[0007] Furthermore, the sleeve structure also includes a third connector, which detachably connects the first sleeve and the second sleeve.

[0008] Furthermore, the second sleeve is provided with a third through-hole, which is provided vertically; the third connector is detachably provided in the third through-hole and abuts against the first sleeve.

[0009] Furthermore, the base plate is provided with a plurality of first connecting holes, and the second sleeve is provided with a second connecting hole, with the first connecting holes and the second connecting holes being arranged opposite to each other; the first connecting member is detachably inserted through the first connecting hole and the second connecting hole.

[0010] Furthermore, the second sleeve includes a cylindrical body and a placement plate; the cylindrical body is rotatably fitted over the first sleeve; the cylindrical body is located at the top center of the placement plate; the adjustment hole and the second connecting hole are both located on the placement plate.

[0011] Furthermore, a limiting boss is provided at one end of the first sleeve along the first horizontal direction, and the limiting boss abuts against the end of the second sleeve.

[0012] Furthermore, it also includes a control component, which is connected to the plurality of the single-line laser elements respectively, and is capable of driving the single-line laser elements to start and stop.

[0013] Furthermore, the adjacent detection light source components are spaced apart.

[0014] Furthermore, in the vertical direction, the outer cover is at least partially offset from the first opening.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. In this embodiment of the utility model, the pin can be placed above the first opening and between the two side openings, so that the linear laser element can illuminate the pin. By setting the first opening, the reflected light received by the pin can be reduced, and the CCD camera module can easily detect the pin. The linear laser element provides better detection effect for pins with fine structures. Furthermore, the linear laser element is rotatably connected to the sleeve structure, allowing the linear laser element to rotate relative to the sleeve structure to adjust the flatness of the light emitted by the linear laser element. This provides better adaptability to pins with fine structures and ensures the detection accuracy of the CCD camera module. In the sleeve structure... The sleeve structure is equipped with adjustment holes. Rotating the grommets inside the adjustment holes allows the grommets to extend from the bottom of the adjustment holes and abut against the base plate. By setting four adjustment holes on both sides of the sleeve structure and rotating the four grommets, the position between the sleeve structure and the base plate can be controlled to adjust the inclination of the sleeve structure relative to the base plate. This allows for adjustment of the flatness of the light emitted by the laser component, further improving the adaptability to pins with fine structures and thus improving the detection accuracy of CCD camera module pins. After adjustment, the sleeve structure is fixedly mounted on the base plate by the first connector to limit the position of the detection light source component and improve the stability of the detection.

[0017] 2. The outer cover is installed at opposite ends of the base plate, and the detection light source component is placed in the receiving space to protect the detection light source component and block ambient light, thereby reducing the influence of ambient light on the linear laser component of the detection light source component and ensuring detection accuracy. Attached Figure Description

[0018] To more clearly illustrate the technology in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the anti-interference adjustable multi-laser pin detection light source device of this utility model.

[0020] Figure 2 This is a cross-sectional view of the anti-interference adjustable multi-laser pin detection light source device of this utility model;

[0021] Figure 3 This is a schematic diagram of the detection light source assembly of the anti-interference adjustable multi-laser pin detection light source device of this utility model.

[0022] Figure 4 for Figure 3 A schematic diagram of the structure of the detection light source component of the anti-interference adjustable multi-laser pin detection light source device of this utility model;

[0023] Figure 5 This is a schematic diagram of the base plate of the anti-interference adjustable multi-laser pin detection light source device of this utility model.

[0024] Figure label:

[0025] 100 outer shell; 110 base plate; 111 first through-hole; 112 first connecting hole; 120 outer cover; 121 side opening; 122 accommodating space; 200 detection light source assembly; 210 linear laser component; 220 sleeve structure; 221 adjustment hole; 230 first sleeve; 231 second through-hole; 232 limiting boss; 240 second sleeve; 241 arc-shaped through-slot; 242 third through-hole; 243 cylinder body; 244 placement plate; 245 second connecting hole. Detailed Implementation

[0026] The technology of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0028] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0029] Please see Figures 1 to 5This utility model provides an anti-interference adjustable multi-laser pin detection light source device, which includes a housing 100 and a detection light source assembly 200. The housing 100 includes a base plate 110 and an outer cover 120. A first opening 111 is provided in the middle of the base plate 110, and the first opening 111 is arranged vertically. Two outer covers 120 are provided, and are respectively arranged at both ends of the base plate 110 along a first horizontal direction. The top of the outer cover 120 and the top of the base plate 110 are defined. The base plate 110 has a side opening 121 and a receiving space 122. The side opening 121 and the receiving space 122 are connected. Two outer covers 120 are spaced apart and symmetrically arranged with respect to the second horizontal direction. The two side openings 121 are arranged opposite each other along the first horizontal direction. The first horizontal direction and the second horizontal direction are perpendicular to each other. Multiple detection light source assemblies 200 are provided. The multiple detection light source assemblies 200 are all located at the top of the base plate 110 and are respectively located in the two receiving spaces 122. The detection light source assembly 200 includes a linear laser beam. The laser component 210, sleeve structure 220, first connector, and grommets are included. The laser component 210 is rotatably mounted within the sleeve structure 220. The first connector detachably connects the sleeve structure 220 and the base plate 110. The sleeve structure 220 is provided with adjustment holes 221, which are vertically continuous. Four adjustment holes 221 are provided, located on both sides of the sleeve structure 220 along a first horizontal direction and a second horizontal direction, respectively. The four adjustment holes 221 are spaced apart. Four grommets are provided. Do not thread it into the four adjustment holes 221; rotate the grommets so that at least part of the grommets protrude from the bottom of the adjustment holes 221 and abut against the base plate 110; multiple detection light source assemblies 200 located in the same accommodating space are arranged sequentially along the second horizontal direction; the line laser element 210 of the multiple detection light source assemblies 200 located in one of the accommodating spaces 122 is arranged opposite to the line laser element 210 of the multiple detection light source assemblies 200 located in the other accommodating space 122 along the first horizontal direction.

[0030] 1. In this embodiment of the utility model, the pin can be placed above the first opening 111 and between the two side openings 121, so that the linear laser element 210 can illuminate the pin. By setting the first opening 111, the reflected light received by the pin can be reduced, and the CCD camera module can easily detect the pin. The linear laser element 210 has a better detection effect on pins with fine structures. Furthermore, the linear laser element 210 is rotatably connected to the sleeve structure 220, so that the linear laser element 210 can rotate relative to the sleeve structure 220 to adjust the flatness of the light emitted by the linear laser element 210, which has a better adaptability to pins with fine structures and ensures the detection accuracy of the CCD camera module. The sleeve structure 220 is provided with... The adjustment hole 221 allows the grommets inside to extend from the bottom of the adjustment hole 221 and abut against the base plate 110. By setting four adjustment holes 221 on both sides of the sleeve structure 220 and rotating the four grommets, the position between the sleeve structure 220 and the base plate 110 can be controlled to adjust the tilt of the sleeve structure 220 relative to the base plate 110. This adjusts the flatness of the light emitted by the laser component 210, further improving the adaptability to pins with fine structures and thus improving the detection accuracy of the CCD camera module pins. After adjustment, the sleeve structure 220 is fixedly installed on the base plate 110 by the first connector to limit the position of the detection light source assembly 200 and improve the stability of the detection.

[0031] 2. The outer cover 120 is installed at opposite ends of the base plate 110. The detection light source assembly 200 is set in the accommodating space 122 to protect the detection light source assembly 200 and block ambient light, thereby reducing the influence of ambient light on the linear laser component 210 of the detection light source assembly 200 and ensuring detection accuracy.

[0032] Reference Figures 2 to 4 In some embodiments of this utility model, the sleeve structure 220 includes a first sleeve 230, a second sleeve 240, and a second connecting member; the first sleeve 230 is rotatably sleeved on the outside of the one-line laser component 210, and the second sleeve 240 is rotatably sleeved on the outside of the first sleeve 230; an adjustment hole 221 is provided on the second sleeve 240; the first connecting member is detachably connected to the second sleeve 240 and the base plate 110; a second through-hole 231 is provided on the first sleeve 230, and an arc-shaped through-groove 241 is provided on the second sleeve 240, the arc-shaped through-groove 241 extends along a second horizontal direction, and the second through-hole 231 and the arc-shaped through-groove 241 are arranged opposite to each other; the second connecting member passes through the arc-shaped through-groove 241 and the second through-hole 231, and is detachably connected to the first sleeve 230 and the one-line laser component 210; the second connecting member is movably disposed within the arc-shaped through-groove 241.

[0033] The first sleeve 230 and the second sleeve 240 are both disposed through the first horizontal direction. The first sleeve 230 is fitted over the linear laser component 210, allowing the linear laser component 210 to rotate within the first sleeve 230 to adjust its position. The second sleeve 240 is fitted over the first sleeve 230, allowing the first sleeve 230 to rotate within the second sleeve 240 to adjust its position. By rotating the first sleeve 230 to adjust the position of the linear laser component 210, the degree of wear between the linear laser component 210 and the first sleeve 230 can be reduced, ensuring that the linear laser component 210 can work normally.

[0034] The second sleeve 240 is fitted over the first sleeve 230. The first connector detachably connects the second sleeve 240 and the base plate 110 to limit the position of the linear laser component 210, making it impossible to continue adjusting the position of the linear laser component 210 by means of the caliper screw.

[0035] The second connector passes through the arc-shaped groove 241 and the second opening 231 and abuts against the line laser component 210. The friction between the end of the second connector and the line laser component 210 connects the first sleeve 230 and the line laser component 210. The arc-shaped groove 241 on the second sleeve 240 surrounds the periphery of the second cylinder 243 and extends along the second horizontal direction. By driving the second connector to move within the arc-shaped groove 241, the first sleeve 230 can rotate relative to the second sleeve 240, which facilitates the adjustment of the flatness of the light emitted by the line laser component 210.

[0036] Specifically, the second connector is a nut screw structure.

[0037] In some embodiments of this utility model, the sleeve structure 220 further includes a third connector, which is detachably connected to the first sleeve 230 and the second sleeve 240.

[0038] After adjusting the relative positions of the first cylinder 243 and the second cylinder 243 through the second connector, the first sleeve 230 and the second sleeve 240 can be fixedly connected through the third connector to limit the position between the first sleeve 230 and the second sleeve 240 and reduce the possibility of the first sleeve 230 being accidentally rotated by external factors; specifically, the third connector is a nut screw structure.

[0039] Reference Figures 2 to 4 In some embodiments of this utility model, the second sleeve 240 is provided with a third through-hole 242, which is provided through in the vertical direction; the third connector is detachably provided in the third through-hole 242 and abuts against the first sleeve 230.

[0040] The friction between the third connector and the first sleeve 230 is used to connect and fix the first sleeve 230 and the second sleeve 240, thereby defining the position between the first sleeve 230 and the second sleeve 240.

[0041] Reference Figures 3 to 5 In some embodiments of this utility model, the base plate 110 is provided with a plurality of first connecting holes 112, and the second sleeve 240 is provided with a second connecting hole 245. The first connecting holes 112 and the second connecting holes 245 are arranged opposite to each other. The first connector is detachably inserted through the first connecting holes 112 and the second connecting holes 245 so as to fix the second sleeve 240 on the base plate 110.

[0042] Specifically, both the first connecting hole 112 and the second connecting hole 245 are threaded holes, and the first connector is a screw structure.

[0043] Reference Figure 3 and Figure 4 In some embodiments of this utility model, the second sleeve 240 includes a cylinder 243 and a placement plate 244; the cylinder 243 is rotatably sleeved outside the first sleeve 230; the cylinder 243 is disposed at the top center of the placement plate 244; the adjustment hole 221 and the second connecting hole 245 are both disposed on the placement plate 244.

[0044] The bottom end of the placement plate 244 is used to abut against the top end of the base plate 110. Two of the four adjustment holes 221 are located at one end of the placement plate 244 in the second horizontal direction, and the other two are located at the other end of the placement plate 244 in the second horizontal direction. There are two second connection holes 245, which are respectively located at both ends of the placement plate 244 along the second horizontal direction.

[0045] Specifically, the cylinder 243 and the placement plate 244 are integrally formed.

[0046] Reference Figure 3 and Figure 4 In some embodiments of this utility model, a limiting boss 232 is provided at one end of the first sleeve 230 along the first horizontal direction, and the limiting boss 232 abuts against the end of the second sleeve 240.

[0047] By setting the limiting boss 232, the position between the first sleeve 230 and the second sleeve 240 can be limited, reducing the difficulty of installation.

[0048] In some embodiments of this utility model, a control component is also included. The control component is connected to a plurality of linear laser elements 210 and is capable of driving the linear laser elements 210 to start and stop.

[0049] Specifically, the control component can control the individual start-up and shutdown of the single-line laser element 210 of multiple detection light source components 200, and can individually control the brightness of the light emitted by the single-line laser element 210, thereby improving the adaptability of the detection.

[0050] In some embodiments of this utility model, adjacent detection light source components 200 are spaced apart to avoid damage caused by mutual squeezing between adjacent detection light source components 200.

[0051] Reference Figure 1 and Figure 2 In some embodiments of this utility model, in the vertical direction, the outer cover 120 is at least partially offset from the first opening 111 so as to avoid the outer cover 120 blocking the first opening 111.

[0052] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An anti-interference adjustable multi-laser pin detection light source device, characterized in that, include: The outer shell (100) includes a base plate (110) and an outer cover (120); a first opening (111) is provided in the middle of the base plate (110), and the first opening (111) is provided vertically; two outer covers (120) are provided, and are respectively provided at both ends of the base plate (110) along a first horizontal direction; a side opening (121) and a receiving space (122) are defined between the top of the outer cover (120) and the base plate (110); the side opening (121) and the receiving space (122) are connected; the two outer covers (120) are spaced apart and symmetrically arranged with respect to a second horizontal direction; the two side openings (121) are arranged opposite each other along the first horizontal direction; the first horizontal direction and the second horizontal direction are perpendicular to each other; Multiple detection light source assemblies (200) are provided; each of the multiple detection light source assemblies (200) is disposed at the top of the base plate (110) and is located in one of the two receiving spaces (122); each detection light source assembly (200) includes a linear laser component (210), a sleeve structure (220), a first connector, and a nut screw; the linear laser component (210) is rotatably disposed within the sleeve structure (220); the first connector is detachably connected to the sleeve structure (220) and the base plate (110); the sleeve structure (220) is provided with an adjustment hole (221), which is provided vertically; four adjustment holes (221) are provided, and are respectively disposed in the sleeve along the first horizontal direction and the second horizontal direction. The structure (220) has four adjustment holes (221) spaced apart on both sides; four grommets are provided and are threadedly connected to the four adjustment holes (221); rotating the grommets allows at least part of the grommets to extend from the bottom end of the adjustment holes (221) and abut against the base plate (110); multiple detection light source assemblies (200) located in the same accommodating space (122) are arranged sequentially along the second horizontal direction; the line laser element (210) of the multiple detection light source assemblies (200) located in one of the accommodating spaces (122) is arranged opposite to the line laser element (210) of the multiple detection light source assemblies (200) located in another accommodating space (122) along the first horizontal direction.

2. The anti-interference adjustable multi-laser pin detection light source device according to claim 1, characterized in that, The sleeve structure (220) includes a first sleeve (230), a second sleeve (240), and a second connecting member; the first sleeve (230) is rotatably fitted onto the outside of the linear laser component (210), and the second sleeve (240) is rotatably fitted onto the outside of the first sleeve (230); the adjusting hole (221) is provided on the second sleeve (240); the first connecting member detachably connects the second sleeve (240) and the base plate (110); the first sleeve (230) is provided with a first connecting member. The second sleeve (240) has an arc-shaped through groove (241) extending along the second horizontal direction. The second through opening (231) and the arc-shaped through groove (241) are arranged opposite to each other. The second connector passes through the arc-shaped through groove (241) and the second through opening (231) and is detachably connected to the first sleeve (230) and the linear laser component (210). The second connector is movably disposed in the arc-shaped through groove (241).

3. The anti-interference adjustable multi-laser pin detection light source device according to claim 2, characterized in that, The sleeve structure (220) also includes a third connector that detachably connects the first sleeve (230) and the second sleeve (240).

4. The anti-interference adjustable multi-laser pin detection light source device according to claim 3, characterized in that, The second sleeve (240) is provided with a third port (242), which is provided through in the vertical direction; the third connector is detachably provided in the third port (242) and abuts against the first sleeve (230).

5. The anti-interference adjustable multi-laser pin detection light source device according to claim 2, characterized in that, The base plate (110) is provided with a plurality of first connecting holes (112), and the second sleeve (240) is provided with a second connecting hole (245). The first connecting holes (112) and the second connecting holes (245) are arranged opposite to each other. The first connector is detachably inserted through the first connecting hole (112) and the second connecting hole (245).

6. The anti-interference adjustable multi-laser pin detection light source device according to claim 5, characterized in that, The second sleeve (240) includes a cylindrical body (243) and a placement plate (244); the cylindrical body (243) is rotatably sleeved on the outside of the first sleeve (230); the cylindrical body (243) is located at the top center of the placement plate (244); the adjustment hole (221) and the second connecting hole (245) are both located on the placement plate (244).

7. The anti-interference adjustable multi-laser pin detection light source device according to claim 2, characterized in that, The first sleeve (230) is provided with a limiting boss (232) at one end along the first horizontal direction, and the limiting boss (232) abuts against the end of the second sleeve (240).

8. The anti-interference adjustable multi-laser pin detection light source device according to claim 1, characterized in that, It also includes a control component, which is connected to the plurality of the single-line laser elements (210) respectively, and is capable of driving the single-line laser elements (210) to start and stop.

9. The anti-interference adjustable multi-laser pin detection light source device according to claim 1, characterized in that, The adjacent detection light source components (200) are spaced apart.

10. The anti-interference adjustable multi-laser pin detection light source device according to claim 1, characterized in that, In the vertical direction, the outer cover (120) is at least partially offset from the first opening (111).