A welding device for energy storage cabinet processing

Abstract

The utility model relates to the field of energy storage cabinet processing, concretely to a kind of welding equipment for energy storage cabinet processing, including welder and guide groove seat, the outer surface of welder is fixedly connected with expansion board, the expansion board is connected with connecting plate by bolt, the outer surface of connecting plate is fixedly connected with mounting plate, the inside of mounting plate is installed with camera, the protective mechanism for protecting camera lens is provided on the mounting plate, the top of guide groove seat is provided with display through camera real-time acquisition welding area image, and it is transmitted to display by wireless signal, operator can real-time inspection welding quality, in time discover false weld, weld tumor and other defects, the first drive motor of protective mechanism drives fireproof board to shield lens when welding, avoid spark splashing damage, move away after welding to ensure that shooting is clear, effectively solve the problem that existing technology cannot directly inspect welding quality after welding technology.

Description

Technical Field

[0001] This utility model relates to the field of energy storage cabinet processing technology, specifically to a welding equipment for processing energy storage cabinets. Background Technology

[0002] As a key component of new energy power systems, energy storage cabinets primarily function to store electrical energy for distribution when needed. With the rapid advancement of new energy technologies, particularly the large-scale application of solar and wind power, market demand for energy storage cabinets is steadily increasing. In the manufacturing process of energy storage cabinets, welding plays a crucial role; the quality of welding directly impacts the safety and lifespan of the cabinet.

[0003] A welding device for processing energy storage cabinets, disclosed in CN222725809U, includes a base plate. Guide rails are fixedly installed on both sides of the top of the base plate. Adjusting screws are rotatably installed inside the two guide rails. A fixed box is fixedly installed on the front of the guide rails, and the front end of the adjusting screws passes through the front side of the inner wall of the guide rails and extends into the interior of the fixed box.

[0004] However, the above-mentioned solution has certain shortcomings when welding the energy storage cabinet: after welding is completed, it is not convenient to check and inspect the welding quality in real time, which makes it difficult to control the welding quality. Due to the lack of an effective quality inspection mechanism, it is difficult to detect welding problems such as incomplete welding, weld beads, and uneven welds in the first place. This may not only affect the structural strength and sealing of the energy storage cabinet, but may also create safety hazards for subsequent use.

[0005] Therefore, this utility model provides a welding device for processing energy storage cabinets to solve the above problems. Utility Model Content

[0006] In view of the above situation and to overcome the defects of the prior art, this utility model provides a welding equipment for processing energy storage cabinets, so as to solve the problem that the welding quality cannot be directly inspected after the energy storage cabinet is processed in the prior art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A welding device for processing energy storage cabinets includes a welder and a guide slot. An extension plate is fixedly connected to the outer surface of the welder. A connecting plate is bolted to the extension plate. An mounting plate is fixedly connected to the outer surface of the connecting plate. A camera is installed inside the mounting plate. A protective mechanism for protecting the camera lens is provided on the mounting plate. A display is provided above the guide slot. A drive mechanism for driving the welder is provided inside the guide slot. A support plate is provided below the welder, and the welder is mounted on the support plate.

[0009] Preferably, two reinforcing plates are fixedly connected to the outer surface of the mounting plate, and both reinforcing plates are fixedly connected to the connecting plate.

[0010] Preferably, the protective mechanism includes a first drive motor, which is installed inside the mounting plate. The output end of the first drive motor is fixedly connected to a fireproof plate, which shields the camera end of the camera and is located at a distance from the camera.

[0011] Preferably, the driving mechanism includes a second driving motor, which is mounted on the outer surface of the guide slot seat. A threaded rod is fixedly connected to the output end of the second driving motor. The outer surface of the threaded rod is rotatably connected to the guide slot seat. A sliding support platform is threadedly connected to the outer surface of the threaded rod. The outer surface of the sliding support platform is slidably connected to the inner wall of the guide slot seat.

[0012] Preferably, the bottom surface of the sliding support platform has two sets of mounting holes, each mounting hole is equipped with a ball bearing, and the inner bottom wall of the guide groove seat has two guide rails, with the outer surface of each ball bearing in contact with the guide rail.

[0013] Preferably, the upper surface of the sliding support platform is bolted to a mounting bracket, and an electric push rod is installed inside the mounting bracket. The output end of the electric push rod is fixedly connected to the bottom surface of the support plate.

[0014] Preferably, two connecting rods are fixedly connected to the upper surface of the guide slot, and one end of each of the two connecting rods is fixedly connected to the display.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. This utility model uses a camera to capture images of the welding area in real time and transmits them to a display via wireless signal. Operators can inspect the welding quality in real time and promptly detect defects such as incomplete welds and weld beads. The first drive motor of the protective mechanism drives the fireproof plate to block the lens during welding to avoid damage from sparks. After welding, the plate is removed to ensure clear imaging. This effectively solves the problem in the prior art that welding quality cannot be directly inspected after welding.

[0017] 2. This utility model uses a second drive motor and a threaded rod in the drive mechanism to drive the sliding support table to slide along the guide rail. The ball bearings reduce frictional resistance, and the electric push rod adjusts the height of the welder to achieve auxiliary positioning of the welding position, thereby expanding the movable space of the welder and the welding operation space. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram showing the connection between the camera and protective mechanism of this utility model and the welding device.

[0020] Figure 3 This is a front view of the present invention.

[0021] Figure 4 This is a three-dimensional structural diagram of the sliding support platform, mounting opening, and ball bearings of this utility model.

[0022] In the diagram: 1. Welding machine; 2. Expansion plate; 3. Connecting plate; 4. Mounting plate; 5. Reinforcing plate; 6. Camera; 7. First drive motor; 8. Fireproof plate; 9. Guide slot seat; 10. Guide rail; 11. Second drive motor; 12. Threaded rod; 13. Sliding support platform; 14. Mounting opening; 15. Ball bearing; 16. Mounting bracket; 17. Electric push rod; 18. Support plate; 19. Connecting rod; 20. Display. Detailed Implementation

[0023] The following will refer to the attached reference. Figures 1 to 4 The various embodiments of this utility model will be described in detail below. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of this utility model and are not intended to limit the scope of protection of this utility model.

[0024] A welding device for processing energy storage cabinets includes a welder 1 and a guide slot 9. The welder 1 includes components for welding, a power supply, and an autonomous drive component. It can complete the welding of energy storage cabinets within a certain range and is a mature technology in the prior art.

[0025] An extension plate 2 is fixedly connected to the outer surface of the welding device 1. The extension plate 2 is connected to a connecting plate 3 by bolts. An installation plate 4 is fixedly connected to the outer surface of the connecting plate 3. The bolt connection facilitates the disassembly and maintenance of each component and improves the assembly flexibility of the equipment.

[0026] The mounting plate 4 houses a camera 6, which is equipped with a protective mechanism to protect the lens of the camera 6. The camera 6 can capture images of the welding area, providing a visual basis for quality inspection, and also has a wireless transmission function, which is common in existing market components.

[0027] The protective mechanism includes a first drive motor 7, which is installed inside the mounting plate 4. The output end of the first drive motor 7 is fixedly connected to a fireproof plate 8. The first drive motor 7 drives the fireproof plate 8 to rotate, thereby achieving dynamic protection for the lens.

[0028] The fireproof plate 8 is placed on the camera end of the camera 6 and is a distance away from the camera 6 to prevent sparks from directly impacting the lens.

[0029] Two reinforcing plates 5 are fixedly connected to the outer surface of the mounting plate 4. Both reinforcing plates 5 are fixedly connected to the connecting plate 3. The reinforcing plates 5 enhance the connection strength between the mounting plate 4 and the connecting plate 3, thereby improving the stability of the overall structure.

[0030] A display 20 is installed above the guide slot 9. The display 20 has a wireless receiving function and is used to display the image transmitted by the camera 6 in real time, so that the operator can intuitively check the welding quality.

[0031] The guide slot 9 is equipped with a drive mechanism for driving the welder 1. The drive mechanism includes a second drive motor 11, which is mounted on the outer surface of the guide slot 9. The second drive motor 11 provides power for the lateral movement of the welder 1, ensuring the reliability of the drive process.

[0032] The output end of the second drive motor 11 is fixedly connected to a threaded rod 12. The outer surface of the threaded rod 12 is rotatably connected to the guide groove seat 9. The outer surface of the threaded rod 12 is threadedly connected to a sliding support table 13. The displacement control of the welder 1 is realized through the threaded transmission between the threaded rod 12 and the sliding support table 13.

[0033] The outer surface of the sliding support platform 13 is slidably connected to the inner wall of the guide groove seat 9. The bottom surface of the sliding support platform 13 is provided with two sets of mounting holes 14. Each mounting hole 14 is equipped with a ball bearing 15. The ball bearing 15 converts sliding friction into rolling friction, reducing the running resistance of the drive mechanism.

[0034] Two guide rails 10 are provided on the inner bottom wall of the guide slot seat 9. The outer surface of each ball 15 is in contact with the guide rail 10. The guide rail 10 provides guidance for the sliding support table 13, ensuring the accuracy of the moving trajectory of the welder 1.

[0035] The upper surface of the sliding support platform 13 is bolted to a mounting bracket 16, and an electric push rod 17 is installed inside the mounting bracket 16. The mounting bracket 16 provides a stable mounting base for the electric push rod 17, ensuring that the height can be adjusted.

[0036] A support plate 18 is provided below the welder 1. The welder 1 is mounted on the support plate 18. The output end of the electric push rod 17 is fixedly connected to the bottom surface of the support plate 18. The electric push rod 17 drives the support plate 18 to move up and down, thereby realizing the vertical height adjustment of the welder 1.

[0037] Two connecting rods 19 are fixedly connected to the upper surface of the guide slot seat 9. One end of each connecting rod 19 is fixedly connected to the display 20. The connecting rods 19 fix the display 20 above the guide slot seat 9 for easy viewing by the operator.

[0038] The camera 6 and the display 20 are connected wirelessly, enabling image transmission without wiring, thus improving the convenience and flexibility of the device.

[0039] Working principle: The second drive motor 11 is started, and its output end drives the threaded rod 12 to rotate. The threaded rod 12 is rotatably connected to the inner wall of the guide slot seat 9, thereby driving the sliding support platform 13 to slide along the guide rail 10 of the guide slot seat 9. The ball bearings 15 in the mounting hole 14 on the bottom surface of the sliding support platform 13 contact the guide rail 10, reducing sliding resistance through rolling friction and achieving smooth movement of the sliding support platform 13. The electric push rod 17 in the mounting bracket 16 on the sliding support platform 13 is activated, and its output end pushes the support plate 18 up and down, thereby adjusting the vertical height of the welder 1, aligning the welder 1 with the part of the energy storage cabinet to be welded. The welder 1 is then activated to perform welding operations on the energy storage cabinet components. During welding, the aforementioned components can also drive the welder 1 to move horizontally and vertically.

[0040] Before welding, the first drive motor 7 starts, causing the spark-proof plate 8 to rotate around its axis. This causes the spark-proof plate 8 to shield the camera end of the camera 6, preventing welding sparks and spatter from directly impacting the lens. After welding, the first drive motor 7 starts again, causing the spark-proof plate 8 to rotate around its axis, so that it no longer shields the camera end of the camera 6. The camera 6 can then capture an image of the welded area and wirelessly transmit the image signal to the display 20 above the guide slot seat 9. The operator can directly view the welding image on the display 20 to check for problems such as incomplete welds, weld beads, and uneven welds. If defects are found, the welded area can be repaired promptly.

[0041] It should be noted that in the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0042] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0043] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. A welding device for processing energy storage cabinets, comprising a welder (1) and a guide slot (9), characterized in that, An extension plate (2) is fixedly connected to the outer surface of the welder (1). A connecting plate (3) is connected to the extension plate (2) by bolts. An mounting plate (4) is fixedly connected to the outer surface of the connecting plate (3). A camera (6) is installed inside the mounting plate (4). A protective mechanism for protecting the lens of the camera (6) is provided on the mounting plate (4). A display (20) is provided above the guide slot (9). A driving mechanism for driving the welder (1) is provided inside the guide slot (9). A support plate (18) is provided below the welder (1). The welder (1) is mounted on the support plate (18).

2. The welding equipment for processing energy storage cabinets according to claim 1, characterized in that, Two reinforcing plates (5) are fixedly connected to the outer surface of the mounting plate (4), and both reinforcing plates (5) are fixedly connected to the connecting plate (3).

3. The welding equipment for processing energy storage cabinets according to claim 1, characterized in that, The protective mechanism includes a first drive motor (7), which is installed inside the mounting plate (4). The output end of the first drive motor (7) is fixedly connected to a fireproof plate (8), which shields the camera end of the camera (6) and is a distance away from the camera (6).

4. The welding equipment for processing energy storage cabinets according to claim 1, characterized in that, The driving mechanism includes a second drive motor (11), which is mounted on the outer surface of the guide slot (9). The output end of the second drive motor (11) is fixedly connected to a threaded rod (12). The outer surface of the threaded rod (12) is rotatably connected to the guide slot (9). A sliding support platform (13) is threadedly connected to the outer surface of the threaded rod (12). The outer surface of the sliding support platform (13) is slidably connected to the inner wall of the guide slot (9).

5. The welding equipment for processing energy storage cabinets according to claim 4, characterized in that, The bottom surface of the sliding support platform (13) is provided with two sets of mounting holes (14), and each mounting hole (14) is equipped with a ball (15). The inner bottom wall of the guide groove seat (9) is provided with two guide rails (10), and the outer surface of each ball (15) is in contact with the guide rail (10).

6. The welding equipment for processing energy storage cabinets according to claim 4, characterized in that, The upper surface of the sliding support platform (13) is connected to a mounting bracket (16) by bolts. An electric push rod (17) is installed inside the mounting bracket (16). The output end of the electric push rod (17) is fixedly connected to the bottom surface of the tray (18).

7. The welding equipment for processing energy storage cabinets according to claim 1, characterized in that, Two connecting rods (19) are fixedly connected to the upper surface of the guide slot (9), and one end of each connecting rod (19) is fixedly connected to the display (20).

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