Air energy cleaning drying all-in-one machine

Abstract

The utility model belongs to rubber product cleaning technical field especially, it is air energy cleaning drying integrated machine, including cleaning drying box, the inside of cleaning drying box is provided with cleaning mechanism, the action of rubber product rotation cleaning is realized to cleaning mechanism. The bottom of cleaning drying box is provided with recovery filter mechanism, the action of recovery filter of wastewater after cleaning is realized to recovery filter mechanism. This air energy cleaning drying integrated machine, the rotation of cleaning flower basket and the even spraying of annular shower nozzle are realized to the overall removal of rubber product surface stain in the application, the driving motor is accurately controlled pivot disc movement through gear tooth ring, guarantees the cleaning evenness and stability. Wastewater is multilayer filtration through bottom recovery filter box, including metal net, plastic net, activated carbon, fibre and high density foam board, realizes rough filtration, fine filtration and harmful substance removal, improves water resource utilization efficiency through water pump backflow U type water inlet pipe simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of rubber product cleaning technology, and in particular to an air-source integrated cleaning and drying machine. Background Technology

[0002] Traditional methods of cleaning rubber products typically involve manual wiping, brushing, or soaking to remove stains and oil from the rubber surface. While suitable for small-scale production, these methods are inefficient and the cleaning effect is difficult to guarantee, especially when handling complex shapes or large batches of products, where uneven cleaning is prone to occur. For complex-shaped products in particular, stains and oil are often not completely removed, affecting the cleaning effect. Secondly, wastewater generated during the cleaning process is often discharged directly without effective wastewater treatment measures, resulting in untreated pollutants. This not only pollutes the environment but also wastes a significant amount of water resources, lacking a sustainable water resource utilization mechanism. These problems collectively lead to low production efficiency, serious resource waste, and increased equipment and labor costs. Therefore, an air-source heat pump cleaning and drying integrated machine is needed. Utility Model Content

[0003] Based on existing technical problems, this utility model proposes an integrated air-source cleaning and drying machine.

[0004] This utility model proposes an air-source heat pump cleaning and drying integrated machine, which includes a cleaning and drying chamber. The cleaning and drying chamber is equipped with a cleaning mechanism inside, which realizes the rotation cleaning action of rubber products.

[0005] The bottom of the cleaning and drying box is equipped with a recycling and filtration mechanism, which realizes the recycling and filtration of wastewater after cleaning.

[0006] A drying mechanism is provided on one side of the recycling and filtration mechanism, which performs the drying action during the cleaning process.

[0007] Preferably, the cleaning mechanism includes a rotating disc whose inner walls at both ends of the cleaning and drying chamber are rotatably connected by bearings, and a cleaning basket is fixedly installed on the opposite surfaces of the two rotating discs. A basket cover plate is installed at one end of the cleaning basket by screw thread.

[0008] Preferably, a cleaning pipe is rotatably connected to the inner wall of the rotating disc at the left end of the cleaning and drying box via a bearing. A cleaning nozzle is installed in a circular array on the surface of the cleaning pipe. One end of the cleaning pipe penetrates and extends to the outer surface of the cleaning and drying box and is fixedly installed with a U-shaped water inlet pipe.

[0009] Preferably, an air inlet is provided on the surface of the rotating disc at the right end of the washing and drying box, one end of the rotating disc extends through and to the outside of the washing and drying box, and a gear ring is fixedly installed thereon, a motor base plate is fixedly installed on the surface of the washing and drying box, a drive motor is fixedly installed on the surface of the motor base plate, and a gear is fixedly installed at the output end of the drive motor through a coupling, the teeth of the gear meshing with the tooth grooves of the gear ring.

[0010] Preferably, the recycling filtration mechanism includes a recycling filter box, which is installed at the bottom of the washing and drying box. The bottom of the washing and drying box has a drain hole, which is fixedly connected to the inner wall of the recycling filter box. One side of the recycling filter box is connected to a maintenance sealing plate by screw threads, and the maintenance sealing plate is sealed by a compression sealing ring.

[0011] Preferably, the inner wall of the recycling filter box is equipped with plug-in blocking blocks, and a filter plate is slidably plugged between the opposite surfaces of every two plug-in blocking blocks. Multiple filter plates are arranged linearly to form multiple filter chambers. A water pump is installed on the inner wall of the left end of the recycling filter box, and the water outlet of the water pump is connected to the water inlet of the U-shaped water inlet pipe.

[0012] Preferably, the drying mechanism includes a drying chamber, which is installed on the right side of the recycling filter box. A heating tube is installed on the inner wall of the bottom end of the drying chamber, and multiple heating tubes are distributed in a rectangular array. A turbine fan is installed on the inner wall of the top end of the drying chamber, and an air outlet pipe is installed at the air outlet end of the turbine fan. The top end of the air outlet pipe passes through and extends to the top of the drying chamber, and is rotatably connected to the inner wall of the air inlet.

[0013] The beneficial effects of this utility model are as follows: This application achieves comprehensive removal of stains from rubber product surfaces through the rotation of the cleaning basket and the uniform spraying of the annular nozzles. The drive motor precisely controls the movement of the rotating disc via a gear ring, ensuring cleaning uniformity and stability. Wastewater undergoes multi-layer filtration in the bottom recovery filter box, including metal mesh, plastic mesh, activated carbon, fibers, and high-density foam board, achieving coarse filtration, fine filtration, and removal of harmful substances. Simultaneously, a water pump returns the wastewater to the U-shaped inlet pipe, improving water resource utilization efficiency. The drying mechanism uses a rectangular array of heating tubes combined with a turbine fan to force-circulate hot air, enabling rapid and uniform drying of rubber products. The overall solution not only provides efficient cleaning and uniform drying but also saves water resources, reduces wastewater pollution, and combines environmental protection with economic benefits. It allows for flexible adjustments to meet different cleaning needs, improving system applicability and ease of operation. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of an air-source heat pump cleaning and drying integrated machine; Figure 2 A three-dimensional view of the recycling and filtration mechanism of an air-source heat pump cleaning and drying integrated machine; Figure 3 A three-dimensional view of the cleaning mechanism of an air-source heat pump cleaning and drying machine; Figure 4 A three-dimensional diagram of the U-shaped water inlet pipe structure of an air-source heat pump cleaning and drying machine; Figure 5 This is a three-dimensional diagram of the cleaning basket structure of an air-source heat pump cleaning and drying machine.

[0015] In the diagram: 1. Cleaning and drying box; 2. Cleaning mechanism; 21. Rotary disc; 22. Cleaning basket; 23. Basket cover; 24. Cleaning pipe; 25. Cleaning nozzle; 26. U-shaped water inlet pipe; 27. Air inlet; 28. Gear ring; 29. ​​Motor base plate; 210. Drive motor; 211. Gear; 3. Recycling and filtration mechanism; 31. Recycling and filtration box; 32. Drain hole; 33. Inspection cover plate; 34. Insertion barrier block; 35. Filter plate; 36. Water pump; 4. Drying mechanism; 41. Drying box; 42. Heating tube; 43. Turbine fan; 44. Air outlet pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Reference Figures 1-5 An air-source heat pump cleaning and drying integrated machine includes a cleaning and drying box 1. The cleaning and drying box 1 is equipped with a cleaning mechanism 2, which realizes the action of rotating and cleaning rubber products. The cleaning mechanism 2 includes a rotating shaft disk 21 whose inner walls at both ends of the cleaning and drying box 1 are rotatably connected by bearings. A cleaning basket 22 is fixedly installed on the opposite surface of the two rotating shaft disks 21. A basket sealing plate 23 is installed on one end of the cleaning basket 22 by screw thread.

[0018] Specifically, the cleaning baskets 22 are fixed to the rotating disc 21, providing container space for the rubber products. The rotation of the baskets ensures that the rubber products are evenly rinsed in the cleaning solution, effectively removing surface stains and impurities.

[0019] A cleaning pipe 24 is rotatably connected to the inner wall of the rotating disc 21 at the left end of the cleaning and drying box 1 via a bearing. A cleaning nozzle 25 is installed in a ring array on the surface of the cleaning pipe 24. One end of the cleaning pipe 24 passes through and extends to the outer surface of the cleaning and drying box 1, and a U-shaped water inlet pipe 26 is fixedly installed thereon.

[0020] Specifically, the cleaning pipe 24 is equipped with a ring-shaped array of cleaning nozzles 25, which can evenly spray the cleaning fluid onto the surface of the rubber product to remove contaminants such as oil and dust. A U-shaped water inlet pipe 26 is fixedly installed at one end of the cleaning pipe 24 to introduce external clean water into the system. The nozzles on the cleaning pipe 24 are arranged in a ring to ensure that the cleaning fluid covers every part of the rubber product.

[0021] An air inlet 27 is provided on the surface of the rotating disc 21 at the right end of the washing and drying box 1. One end of the rotating disc 21 extends through and to the outside of the washing and drying box 1 and is fixedly installed with a gear ring 28. A motor base plate 29 is fixedly installed on the surface of the washing and drying box 1. A drive motor 210 is fixedly installed on the surface of the motor base plate 29. A gear 211 is fixedly installed at the output end of the drive motor 210 through a coupling. The teeth of the gear 211 mesh with the tooth groove of the gear ring 28.

[0022] Specifically, the drive motor 210 transmits power through a coupling, causing the gear 211 to drive the rotating shaft disk 21 to rotate. The motor base plate 29 securely mounts the drive motor 210, ensuring stable operation and preventing external forces from affecting the motor. Through this driving method, the rotational movement of the rotating shaft disk 21 and the cleaning basket 22 can be precisely controlled, ensuring uniform cleaning of rubber products.

[0023] The bottom of the cleaning and drying box 1 is equipped with a recycling filter mechanism 3, which realizes the recycling and filtration of wastewater after cleaning. The recycling filter mechanism 3 includes a recycling filter box 31, which is installed at the bottom of the cleaning and drying box 1. A drain hole 32 is opened at the bottom of the cleaning and drying box 1. The drain hole 32 is fixedly connected to the inner wall of the recycling filter box 31. A maintenance sealing plate 33 is connected to one side of the recycling filter box 31 by screw threads, and the maintenance sealing plate 33 is sealed by a compression sealing ring.

[0024] Specifically, the recycling filter box 31 is installed at the bottom of the washing and drying box 1, ensuring that wastewater is guided into the recycling box through the drain hole 32. This design not only ensures effective wastewater collection but also filters the wastewater, preventing pollutants from being directly discharged into the environment. In this way, water resource use during the cleaning process can be further optimized, saving water.

[0025] The inner wall of the recycling filter box 31 is equipped with plug-in barrier blocks 34. A filter plate 35 is slidably inserted between the opposing surfaces of every two plug-in barrier blocks 34. The first filter plate 35 is a metal mesh filter plate 35, which is used for coarse filtration to remove larger particles or impurities. The second filter plate is a plastic mesh filter plate 35, which is lighter and suitable for filtering medium particles and has a certain degree of corrosion resistance. The third filter plate 35 is an activated carbon filter plate 35, which is used to adsorb oil or harmful chemicals in the water. The fourth filter plate 35 is a fiber filter plate 35, which is suitable for filtering fine particles and suspended solids and improves the filtration effect. The fifth filter plate 35 is a high-density foam filter plate 35, which increases the filtration surface area and can effectively remove fine particles and suspended solids in the water. Multiple filter plates 35 are arranged linearly to form multiple filtration chambers. A water pump 36 is installed on the inner wall of the left end of the recycling filter box 31. The outlet end of the water pump 36 is connected to the inlet end of the U-shaped water inlet pipe 26.

[0026] Specifically, this is achieved through multiple slidingly connected filter plates 35 and combinations of filter plates made of different materials, which effectively removes various particulate matter, oil, and harmful substances from wastewater, ensuring that the water is effectively purified after cleaning. The design of the plug-in barrier block 34 allows the combination of filter plates 35 to be flexibly adjusted according to actual needs. Depending on the wastewater volume and cleaning requirements, the number of filter plates 35 can be flexibly increased or decreased, or filter plates 35 of different materials can be replaced, improving the system's adaptability. The combination of multiple filtration chambers and different filter plates 35 allows wastewater to undergo multi-level, multi-precision filtration when passing through the filtration box, improving the overall treatment effect. In particular, filter plates 35 using materials such as activated carbon and high-density foam can more effectively remove fine suspended solids and harmful substances. Through wastewater recycling and filtration, not only are water resources saved and wastewater pollution to the environment reduced, but the cost of wastewater treatment is also greatly reduced, conforming to the concept of green environmental protection. When cleaning water is lost over a long period of use, it can be manually replenished.

[0027] A drying mechanism 4 is provided on one side of the recycling filter mechanism 3. The drying mechanism 4 realizes the drying action during cleaning. The drying mechanism 4 includes a drying box 41, which is installed on the right side of the recycling filter box 31. A heating tube 42 is installed on the inner wall of the bottom end of the drying box 41. Multiple heating tubes 42 are distributed in a rectangular array. A turbine fan 43 is installed on the inner wall of the top end of the drying box 41. An air outlet pipe 44 is installed at the air outlet end of the turbine fan 43. The top end of the air outlet pipe 44 passes through and extends to the top of the drying box 41 and is rotatably connected to the inner wall of the air inlet 27.

[0028] Specifically, the rectangular array of heating tubes 42 provides uniform heat, while the turbine fan 43 blows hot air into the drying chamber 41 with a strong airflow. Through the rapid airflow, heat is evenly distributed to the surface of each rubber product, ensuring they are dried quickly. The airflow distribution of the turbine fan 43 creates good circulation within the drying chamber 1, ensuring that each rubber product surface is evenly exposed to the heated air.

[0029] This application achieves comprehensive removal of stains from the surface of rubber products through the rotation of the cleaning basket 22 and the uniform spraying of the annular nozzle. The drive motor 210 precisely controls the movement of the rotating disc 21 via gears 211 and gear rings 28, ensuring cleaning uniformity and stability. Wastewater undergoes multi-layer filtration in the bottom recovery filter box 31, including metal mesh, plastic mesh, activated carbon, fibers, and high-density foam board, achieving coarse filtration, fine filtration, and removal of harmful substances. Simultaneously, water is returned to the U-shaped inlet pipe 26 via the water pump 36, improving water resource utilization efficiency. The drying mechanism 4 uses a rectangular array of heating tubes 42 in conjunction with a turbine fan 43 to force-circulate hot air, enabling rapid and uniform drying of rubber products. The overall solution not only provides efficient cleaning and uniform drying but also saves water resources and reduces wastewater pollution, achieving a combination of environmental protection and economic benefits. It can be flexibly adjusted to meet different cleaning needs, improving system applicability and ease of operation.

[0030] Working principle: Rubber products are placed in the cleaning basket 22: The rubber products are placed in the cleaning basket 22 inside the cleaning and drying box 1. The basket rotates through the rotating disc 21, thereby providing a uniform cleaning space.

[0031] Cleaning pipe 24 sprays cleaning fluid: A ring-shaped nozzle is installed on the surface of cleaning pipe 24. The cleaning fluid is sprayed onto the surface of the rubber product through the pipe to remove oil, dust and other impurities. The cleaning basket 22 rotates continuously in the cleaning fluid as the rotating disc 21 rotates, ensuring that every part of the rubber product is evenly rinsed by the cleaning fluid.

[0032] The wastewater after cleaning flows into the recycling filter box 31 through the drain hole 32. After being processed by the multi-layer filter plates 35, different particles, oil stains and harmful substances are removed. The purified water in the recycling filter box 31 is transported to the U-shaped water inlet pipe 26 by the water pump 36 and re-enters the system, improving the efficiency of water resource recycling.

[0033] After cleaning, the rubber products are heated by the heating element 42 and dried quickly and evenly by the strong airflow from the turbine fan 43. Finally, the rubber products are cleaned and dried, completing the entire process and ensuring efficient cleaning and drying.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An air-source heat pump cleaning and drying integrated machine, comprising a cleaning and drying chamber (1), characterized in that: The cleaning and drying box (1) is equipped with a cleaning mechanism (2) inside, which realizes the action of rotating and cleaning rubber products; The bottom of the cleaning and drying box (1) is provided with a recycling filter mechanism (3), which realizes the action of recycling and filtering the wastewater after cleaning. A drying mechanism (4) is provided on one side of the recycling filter mechanism (3), and the drying mechanism (4) realizes the drying action during cleaning.

2. The air-source heat pump cleaning and drying integrated machine according to claim 1, characterized in that: The cleaning mechanism (2) includes a rotating disc (21) whose inner walls at both ends of the cleaning and drying box (1) are rotatably connected by bearings. A cleaning basket (22) is fixedly installed on the opposite surface of the two rotating discs (21). A basket sealing plate (23) is installed on one end of the cleaning basket (22) by screw thread.

3. The air-source heat pump cleaning and drying integrated machine according to claim 2, characterized in that: The inner wall of the rotating disc (21) at the left end of the cleaning and drying box (1) is rotatably connected to the cleaning pipe (24) via a bearing. The surface of the cleaning pipe (24) is equipped with a ring array of cleaning nozzles (25). One end of the cleaning pipe (24) penetrates and extends to the outer surface of the cleaning and drying box (1), and a U-shaped water inlet pipe (26) is fixedly installed thereon.

4. The air-source heat pump cleaning and drying integrated machine according to claim 3, characterized in that: An air inlet (27) is provided on the surface of the rotating disc (21) at the right end of the cleaning and drying box (1). One end of the rotating disc (21) extends through and to the outside of the cleaning and drying box (1) and is fixedly installed with a gear ring (28). A motor base plate (29) is fixedly installed on the surface of the cleaning and drying box (1). A drive motor (210) is fixedly installed on the surface of the motor base plate (29). A gear (211) is fixedly installed at the output end of the drive motor (210) through a coupling. The teeth of the gear (211) mesh with the tooth groove of the gear ring (28).

5. The air-source heat pump cleaning and drying integrated machine according to claim 4, characterized in that: The recycling filter mechanism (3) includes a recycling filter box (31), which is installed at the bottom of the washing and drying box (1). The bottom of the washing and drying box (1) is provided with a drain hole (32), which is fixedly connected to the inner wall of the recycling filter box (31). One side of the recycling filter box (31) is connected to a maintenance sealing plate (33) by screw threads, and the maintenance sealing plate (33) is sealed by a compression sealing ring.

6. The air-source heat pump cleaning and drying integrated machine according to claim 5, characterized in that: The inner wall of the recycling filter box (31) is equipped with plug-in blocking blocks (34), and a filter plate (35) is slidably inserted between the opposite surfaces of each pair of plug-in blocking blocks (34). Multiple filter plates (35) are arranged linearly to form multiple filter chambers. A water pump (36) is installed on the inner wall of the left end of the recycling filter box (31), and the outlet end of the water pump (36) is connected to the inlet end of the U-shaped water inlet pipe (26).

7. An air-source heat pump cleaning and drying integrated machine according to claim 5, characterized in that: The drying mechanism (4) includes a drying box (41), which is installed on the right side of the recycling filter box (31). A heating tube (42) is installed on the inner wall of the bottom end of the drying box (41). Multiple heating tubes (42) are arranged in a rectangular array. A turbine fan (43) is installed on the inner wall of the top end of the drying box (41). An air outlet pipe (44) is installed at the air outlet end of the turbine fan (43). The top end of the air outlet pipe (44) passes through and extends to the top of the drying box (41) and is rotatably connected to the inner wall of the air inlet (27).

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