Environment-friendly waste treatment system for baking-free ceramics
Patent Information
- Application Number
- CN202522023054.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0004]本实用新型要解决的技术问题是,现在废料处理的步骤基本都是分开的,导致之间需要经过单独的运送,尤其是最后的堆肥降解步骤,需要将处理后的粉料运送到指定地方,然后人工放料,导致增加处理的时间,提供一种免烧陶瓷的环保型废料处理系统,使其能节省运输的步骤,提高步骤之间的衔接性,从而增加整体的废料处理效率,且不需要人工放料,提高堆肥降解的便捷性
[0011] This invention has the following advantages: the crushing component, feeding cylinder, and mixing box are integrated into a single unit. After being crushed by the crushing component, the powder is directly fed into the mixing box through the feeding cylinder. During transportation, the powder is simultaneously stirred and mixed within the mixing box. After the mixing box is moved to a designated location using casters, the sealing plate is opened to discharge the mixed powder at a designated degradation location. This allows for simultaneous movement and discharge, preventing excessive accumulation that could affect the discharge efficiency. Through these steps, the traditional transfer steps between processes can be eliminated, thus saving time and improving processing efficiency. Furthermore, the mixing box, conveying pipe, and their components enable simultaneous transportation and processing, culminating in mobile discharge, saving labor and improving discharge efficiency.
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Figure CN224724685U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste treatment devices, specifically to an environmentally friendly waste treatment system for non-fired ceramics. Background Technology
[0002] Non-fired ceramics are a new type of ceramic that does not require firing, thus greatly saving energy consumption. Furthermore, different binders can be used to create different properties, allowing for applications in various fields.
[0003] Because of the materials used in the production of non-fired ceramics, the waste can be recycled and degraded. However, the current waste treatment steps are basically separate, which requires separate transportation, especially the final composting and degradation step, which requires transporting the processed powder to a designated location and then manually discharging it, thus increasing the processing time. Therefore, this paper proposes an environmentally friendly waste treatment system for non-fired ceramics. Utility Model Content
[0004] The technical problem this invention aims to solve is that current waste treatment steps are basically separate, requiring separate transportation between them. In particular, the final composting and degradation step requires transporting the processed powder to a designated location and then manually discharging it, which increases processing time. This invention provides an environmentally friendly waste treatment system for non-fired ceramics, which can save transportation steps, improve the connection between steps, thereby increasing the overall waste treatment efficiency, and eliminates the need for manual discharge, improving the convenience of composting and degradation.
[0005] The technical solution adopted by this utility model to solve the technical problem is: an environmentally friendly waste treatment system for non-fired ceramics, including a crushing component. A feeding cylinder is detachably connected to one side of the crushing component and near the middle of the bottom edge. A connecting pipe is fixedly connected to the middle of the side wall of the feeding cylinder away from the crushing component. A mixing box is set at the end of the feeding cylinder away from the crushing component. A conveying pipe is fixedly connected to the middle of the bottom side wall of the mixing box. A support ring is detachably connected to the outer wall of the mixing box near the bottom. Support legs are detachably connected at equal intervals to the bottom side wall of the support ring. A caster wheel is detachably connected to the bottom end of the support leg. A sealing plate is rotatably connected to the bottom end of the conveying pipe through a micro motor.
[0006] As a preferred technical solution of this utility model, the crushing component has an inner cavity, a baffle plate is fixedly connected to one side edge of the top of the crushing component, two support plates are fixedly connected to the inner wall of the inner cavity, and a crushing shaft is rotatably connected in the middle of each support plate. The distance between the two pairs of crushing shafts and the support plates is different, and the crushing tooth density on the outer wall of the two crushing shafts is different.
[0007] As a preferred technical solution of this utility model, the inner cavity is fixed with a horizontal column on the side wall between the two support plates, and a drive motor is detachably connected in the middle of the horizontal column. The drive motor has a double-head structure and is detachably connected to the corresponding ends of the two crushing shafts respectively.
[0008] As a preferred technical solution of this utility model, a feeding screw is rotatably connected inside the feeding cylinder, and a rotating groove communicating with the inside of the feeding cylinder is opened at the bottom of the crushing component. The rotating groove is also communicating with the inner cavity. A feeding motor is detachably embedded in the bottom of the crushing component and near the side wall of the rotating groove. The output end of the feeding motor extends into the rotating groove and is detachably connected to one end of the feeding screw.
[0009] As a preferred embodiment of this utility model, a stirring motor is detachably connected to the middle of the top side wall of the mixing chamber, an L-shaped connecting pipe is fixedly connected to the top of the crushing component and near one side edge, the connecting pipe is sleeved on one end of the connecting material pipe, two feeding pipes are fixedly connected to the top of the crushing component and away from the connecting pipe, the output end of the stirring motor extends into the mixing chamber and is detachably connected to a stirring shaft, and a support arm is fixedly connected to a section of the outer wall of the stirring shaft inside the mixing chamber.
[0010] As a preferred embodiment of this utility model, the conveying pipe is connected to the interior of the mixing box, and a discharge screw is rotatably connected inside the conveying pipe. One end of the stirring shaft extends into the conveying pipe and is detachably connected to the top end of the discharge screw.
[0011] This invention has the following advantages: the crushing component, feeding cylinder, and mixing box are integrated into a single unit. After being crushed by the crushing component, the powder is directly fed into the mixing box through the feeding cylinder. During transportation, the powder is simultaneously stirred and mixed within the mixing box. After the mixing box is moved to a designated location using casters, the sealing plate is opened to discharge the mixed powder at a designated degradation location. This allows for simultaneous movement and discharge, preventing excessive accumulation that could affect the discharge efficiency. Through these steps, the traditional transfer steps between processes can be eliminated, thus saving time and improving processing efficiency. Furthermore, the mixing box, conveying pipe, and their components enable simultaneous transportation and processing, culminating in mobile discharge, saving labor and improving discharge efficiency. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention; Figure 2 This is a cross-sectional structural diagram of a preferred embodiment of the present invention; Figure 3 This is a half-section internal structure schematic diagram of a preferred embodiment of the present invention.
[0013] Explanation of reference numerals in the attached drawings: 1. Crushing assembly; 2. Baffle plate; 3. Inner cavity; 4. Feeding cylinder; 5. Connecting material pipe; 6. Mixing box; 7. Stirring motor; 8. Connecting pipe; 9. Feeding pipe; 10. Support leg; 11. Conveying pipe; 12. Crushing shaft; 13. Support plate; 14. Drive motor; 15. Feeding motor; 16. Feeding screw; 17. Stirring shaft; 18. Support arm; 19. Discharge screw; 20. Sealing plate. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings.
[0015] Please refer to the following: Figure 1-3 This utility model discloses an environmentally friendly waste treatment system for non-fired ceramics, including a crushing component 1. A feeding cylinder 4 is detachably connected to one side of the crushing component 1 near the middle of the bottom edge. A connecting pipe 5 is fixedly connected to the middle of the side wall of the feeding cylinder 4 away from the crushing component 1. A mixing box 6 is provided at the end of the feeding cylinder 4 away from the crushing component 1. A conveying pipe 11 is fixedly connected to the middle of the bottom side wall of the mixing box 6. A support ring is detachably connected to the outer wall of the mixing box 6 near the bottom. Support legs 10 are detachably connected at equal intervals to the bottom side wall of the support ring. A caster wheel is detachably connected to the bottom end of the support legs 10. A sealing plate 20 is rotatably connected to the bottom end of the conveying pipe 11 via a micro motor. The crushing assembly 1 has an inner cavity 3. A baffle plate 2 is fixedly connected to one side edge of the top of the crushing assembly 1. Two support plates 13 are fixedly connected to the inner wall of the inner cavity 3. A crushing shaft 12 is rotatably connected in the middle of each support plate 13. The distance between the two pairs of crushing shafts 12 and the support plates 13 is different, and the crushing tooth density on the outer wall of the two crushing shafts 12 is different. A horizontal column is fixed to the side wall of the inner cavity 3 between the two support plates 13. A drive motor 14 is detachably connected in the middle of the horizontal column. The drive motor 14 is a double-headed structure and is detachably connected to the corresponding ends of the two crushing shafts 12. A feeding screw 16 is rotatably connected inside the feeding cylinder 4. A rotating groove communicating with the inside of the feeding cylinder 4 is opened at the bottom of the crushing assembly 1. The rotating groove is also communicating with the inner cavity 3. A feeding motor 15 is detachably embedded in the side wall of the bottom of the crushing assembly 1 near the rotating groove. The output end of the feeding motor 15 extends into the rotating groove and is detachably connected to one end of the feeding screw 16.
[0016] The technical effect of this solution is as follows: The waste material to be processed is directly thrown into the inner cavity 3. The drive motor 14 is started to drive the two crushing shafts 12 to rotate simultaneously. As the crushing shafts 12 rotate, the waste material is subjected to force between the crushing shafts 12 and the support plate 13, thereby crushing the waste material. The distance between the crushing shafts 12 and the support plate 13 decreases as it goes down, which can gradually crush the waste material. Thanks to the two crushing shafts 12 and the support plate 13, the distance between the crushing shafts 12 and the support plate 13 located at the bottom gradually decreases, and the crushing teeth on the crushing shafts 12 at the bottom are more dense, which improves the crushing effect. Finally, the powder is discharged into the feeding cylinder 4. The feeding motor 15 is started to drive the feeding screw 16 to rotate, thereby conveying the powder material outward along the feeding cylinder 4. Finally, the powder material is sent into the mixing box 6 through the connecting pipe 5 and the connecting pipe 8. In this way, separate transportation is not required, and the effect of continuous processing is achieved, thereby improving the processing efficiency.
[0017] A stirring motor 7 is detachably connected to the middle of the top side wall of the mixing chamber 6. An L-shaped connecting pipe 8 is fixedly connected to the top of the crushing component 1 near one side edge. The connecting pipe 8 is sleeved on one end of the connecting material pipe 5. Two feeding pipes 9 are fixedly connected to the top of the crushing component 1 away from the connecting pipe 8. The output end of the stirring motor 7 extends into the mixing chamber 6 and is detachably connected to a stirring shaft 17. A support arm 18 is fixedly connected to the outer wall of a section of the stirring shaft 17 inside the mixing chamber 6. The conveying pipe 11 communicates with the inside of the mixing chamber 6. A discharge screw 19 is rotatably connected inside the conveying pipe 11. One end of the stirring shaft 17 extends into the conveying pipe 11 and is detachably connected to the top end of the discharge screw 19.
[0018] The technical effect of this solution is as follows: Powder enters the mixing box 6 through the connecting pipe 8. After a certain amount of powder is transferred, another mixing box 6 is used for loading. Corresponding auxiliary materials, such as sulfoaluminate cement and wood ash, are added through the feeding pipe 9. Then, the stirring motor 7 is started to drive the stirring shaft 17 and the support arm 18 to rotate, thereby mixing the powder and auxiliary materials. At the same time, the discharging screw 19 is driven to rotate through the stirring shaft 17, which can achieve the effect of stirring and feeding at the same time. The powder enters the conveying pipe 11 and will continue to be mixed simply under the drive of the discharging screw 19. During this process, the mixing box 6 moves through the universal wheels. When it moves to the designated position, the sealing plate 20 is opened to achieve the effect of moving and discharging material, thereby improving the efficiency of material discharge composting and degradation.
[0019] Specifically, in use, waste material is fed into the inner cavity 3. The baffle 2 can block the dust generated by crushing. If necessary, a spray assembly can be installed on the baffle 2 to settle the dust. The drive motor 14 is started to drive the two crushing shafts 12 to rotate. The waste material is crushed and ground by the cooperation of the two crushing shafts 12 and the support plate 13. The resulting powder enters the feeding cylinder 4. The feeding motor 15 is started in advance to drive the feeding screw 16 to rotate, thereby conveying the powder. Finally, the powder enters the mixing box 6 through the connecting pipe 5 and the connecting pipe 8. Then, the stirring motor 7 is started to drive the support arm 18 to stir and mix the powder and the auxiliary materials fed into the mixing box 6 through the feeding pipe 9. At the same time, the discharging screw 19 is driven to rotate by the stirring shaft 17, and the sealing plate 20 is opened to discharge the material. This achieves efficient discharge and composting degradation. Multiple mixing boxes 6 can be designed for continuous cyclic feeding to improve the overall processing efficiency.
[0020] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
[0021] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An environmentally friendly waste treatment system for non-fired ceramics, characterized in that, The device includes a crushing component (1), a feeding cylinder (4) is detachably connected to one side of the crushing component (1) near the middle of the bottom edge, a connecting material pipe (5) is fixedly connected to the middle of the side wall of the feeding cylinder (4) away from the crushing component (1), a mixing box (6) is provided at the middle of the bottom side wall of the mixing box (6), a conveying pipe (11) is fixedly connected to the middle of the bottom side wall of the mixing box (6), a support ring is detachably connected to the outer wall of the mixing box (6) near the bottom, and support legs (10) are detachably connected to the bottom side wall of the support ring at equal intervals, universal wheels are detachably connected to the bottom of the support legs (10), and a sealing plate (20) is rotatably connected to the bottom of the conveying pipe (11) through a micro motor.
2. The environmentally friendly waste treatment system for non-fired ceramics as described in claim 1, characterized in that, The crushing component (1) has an inner cavity (3) inside. A baffle plate (2) is fixedly connected to one side edge of the top of the crushing component (1). Two support plates (13) are fixedly connected to the inner wall of the inner cavity (3). A crushing shaft (12) is rotatably connected in the middle of each support plate (13). The distance between the two pairs of crushing shafts (12) and the support plates (13) is different, and the crushing tooth density on the outer wall of the two crushing shafts (12) is different.
3. The environmentally friendly waste treatment system for non-fired ceramics as described in claim 2, characterized in that, The inner cavity (3) is fixed with a horizontal column on the side wall between the two support plates (13), and a drive motor (14) is detachably connected in the middle of the horizontal column. The drive motor (14) is a double-headed structure and is detachably connected to the corresponding ends of the two crushing shafts (12).
4. The environmentally friendly waste treatment system for non-fired ceramics as described in claim 1, characterized in that, The feeding cylinder (4) is rotatably connected to a feeding screw (16). The bottom of the crushing component (1) is provided with a rotating groove that communicates with the inside of the feeding cylinder (4) and the rotating groove communicates with the inner cavity (3). The bottom of the crushing component (1) and the side wall near the rotating groove are detachably embedded with a feeding motor (15). The output end of the feeding motor (15) extends into the rotating groove and is detachably connected to one end of the feeding screw (16).
5. The environmentally friendly waste treatment system for non-fired ceramics as described in claim 1, characterized in that, A stirring motor (7) is detachably connected to the middle of the top side wall of the mixing box (6). An L-shaped connecting pipe (8) is fixedly connected to the top of the crushing component (1) and near one side edge. The connecting pipe (8) is sleeved on one end of the connecting material pipe (5). Two feeding pipes (9) are fixedly connected to the top of the crushing component (1) and away from the connecting pipe (8). The output end of the stirring motor (7) extends into the mixing box (6) and is detachably connected to a stirring shaft (17). A support arm (18) is fixedly connected to a section of the outer wall of the stirring shaft (17) inside the mixing box (6).
6. The environmentally friendly waste treatment system for non-fired ceramics as described in claim 5, characterized in that, The conveying pipe (11) is connected to the inside of the mixing box (6). A discharge screw (19) is rotatably connected inside the conveying pipe (11). One end of the stirring shaft (17) extends into the conveying pipe (11) and is detachably connected to the top end of the discharge screw (19).