Bio-based polyol for high-performance polyurethane applications

A copolymer of poly(farnesene) diol and cyclic lactone or ether addresses the challenges of producing high-performance polyurethanes from renewable resources, ensuring softness retention and efficient production, thus rivaling petroleum-based materials in mechanical properties and reducing environmental impact.

JP2025524982APending Publication Date: 2025-08-01INGEVITY UK LTD +1
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Patent Information

Application Number
JP2025504389
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-08-05
Filing Date
2023-07-20
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

Existing polyurethane technologies face challenges in producing high-performance materials from renewable resources due to difficulties in maintaining softness over time, environmental issues with plasticizers, and the need for economically viable production times, while also achieving mechanical properties comparable to petroleum-based products.

Method used

The use of a copolymer of poly(farnesene) diol and a cyclic lactone or ether as the polyol component in polyurethane formulations, which allows for the incorporation of renewable materials and maintains hardness over time, with industrially feasible production cycles.

Benefits of technology

This approach enables the production of polyurethanes with mechanical properties comparable to commercially available elastomeric materials, while retaining hardness and achieving Shore A hardness of 75 or less, with improved processing times and reduced environmental impact.

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Abstract

By using as a polyol component and as a copolymer component of poly(farnesene) diol and ε-caprolactone, a polyurethane composition and method having mechanical properties comparable to the most performance-commercial elastomeric materials are described. The poly(farnesene) diol is produced from biobased monomers, and such copolymerization enables the incorporation of renewable materials into high-performance polyurethane materials.
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