The invention relates to the technical field of
silica gel cables, and discloses a
silica gel cable with high reliability and high flexibility and a process thereof, and the
silica gel cable comprises a conductor layer which is formed by hierarchically twisting a plurality of tinned
copper wires with the
diameter of 0.05-0.10 mm, and the twisting
helical angle gradually changes from 25 degrees in the inner layer to 55 degrees in the outer layer; the insulating layer coats the conductor layer and comprises a silica gel material, a
hydrogen-containing
silicone oil cross-linking agent and a
plasticizer, microcapsules with the particle size of 20-50 microns are dispersed in the silica gel material, a shell layer of each microcapsule is
polyurethane, and a core layer of each microcapsule is a
siloxane repairing agent containing a
platinum catalyst; and a sheath layer. A
hydrogen-containing
silicone oil cross-linking agent in the insulating layer enables molecular chains to be cross-linked to form a net structure, the physical and
chemical stability is enhanced, microcapsules are matched to endow a self-repairing function, a repairing agent is released when the cable is damaged, the self-repairing performance of the insulating layer is further guaranteed, damage is filled through a cross-linking reaction, insulation is recovered, the reliability of the cable is remarkably improved, and the service life of the cable is remarkably prolonged.