The invention discloses a clean preparation method of a
rare earth ferrosilicon alloy based on cooperative control of carbon addition and
silicon supplement, and belongs to the technical field of thermometallurgy. In order to solve the problems that according to an existing carbon thermal reduction method, the furnace bottom is prone to nodulation, the
recovery rate is low, and
energy consumption is high, the'carbon addition-
silicon supplementation-carbon depletion 'ternary cooperative regulation and control method is provided. Comprising the following steps: taking a
rare earth-containing material, a siliceous
raw material and a carbonaceous
reducing agent as raw materials, burdening,
pelletizing, and adding into a submerged arc furnace for reduction
smelting; the core technology is that the weight ratio of
oxide to
reducing agent carbon in the
rare earth pellets is controlled to be 1: (1.20-1.30), meanwhile, a
silicon element accounting for 2.0-10.0% of the weight of the
oxide is added, and parameters meet the
coupling relational expression S = k * (1.30-R) * 100% + S0; and the
smelting adopts carbon deficit operation, and the carbon addition amount is 0.90-0.95 times of the theoretical amount. The method inhibits the generation of the rare earth
carbide nodule at the furnace bottom from the aspects of
thermodynamics and dynamics, and realizes continuous and stable production. The rare earth
recovery rate reaches 96% or above, the comprehensive
power consumption is reduced to 8600-9000 kWh / t, the furnace life is prolonged to 25 months or above, and remarkable economic and environmental benefits are achieved.