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25320 results about "Casting" patented technology

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various time setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces.

Method for casting composite ingot

A method and apparatus are described for the casting of a composite metal ingot comprising at least two separately formed layers of one or more alloys. An open ended annular mould has a feed end and an exit end and divider wall for dividing the feed end into at least two separate feed chambers, where each feed chamber is adjacent at least one other feed chamber. For each pair of adjacent feed chambers a first alloy stream is fed through one of the pair of feed chambers into the mould and a second alloy stream is fed through another of the feed chambers. A self-supporting surface is generated on the surface of the first alloy stream and the second alloy stream is contacted with the first stream such that the upper surface of the second alloy stream is maintained at a position such that it first contacts the self-supporting surface where the self-supporting surface temperature is between the liquidus and solidus temperatures of the first alloy or it first contacts the self-supporting surface where the self-supporting surface temperature is below the solidus temperatures of the first alloy but the interface between the two alloys is then reheated to between the liquidus and solidus temperatures, whereby the two alloy streams are joined as two layers. The joined alloy layers are then cooled to form a composite ingot. This composite ingot has a substantially continuous metallurgical bond between alloy layers with dispersed particles of one or more intermetallic compositions of the first alloy in a region of the second alloy adjacent the interface.
Owner:NOVELIS INC

AlCoCrFeNiTix high-entropy alloy material and method for preparing same

The invention relates to a high-entropy alloy material and a method for preparing the same. The component of the high-entropy alloy material is AlCoCrFeNiTix, wherein x represents a molar ratio, and the value range is between 0.1-0.4. The method for preparing the material comprises: preparing raw materials, adopting the alloy smelting raw materials including Al, Co, Cr, Fe, Ni and Ti, and accurately weighing and proportioning according to the molar ratio; then, purifying oxide on a metal surface; putting the prepared raw materials into a tank in a water-cooling copper-formed mold smelting pool, vacuumizing, filling argon, controlling smelting current to be at about 250 ampere and smelting time for 30-60 seconds, turning an alloy block after alloys are fully mixed, putting an alloy ingot into a tank of a water-cooling copper-formed mold, regulating the smelting current, opening a suction casting air suction valve after the alloys are uniformly smelted, utilizing the negative pressure in a pump for suction casting, and taking out the alloy ingot after an alloy mould is cooled. Compared with the conventional crystalline state alloy, the high-entropy alloy material has relative high thermal stability, hardness, yield strength, breaking tenacity, plastic deformation and work hardening capacity.
Owner:TAIYUAN UNIV OF TECH

A preparation method of high-performance sintered NdFeB with low dysprosium content

The invention discloses a method for preparing sintered NdFeB with low dysprosium (Dy) content and high performance; the method comprises the following steps of: sputtering and plating the Dy element on the surface of jet mill powder by using the powder plate technology based on magnetron sputtering on the basis of preparing NdFeB powder, and then sufficiently dispersing the Dy element to micron-sized NdFeB crystal particles by dispersing the Dy element at high temperature in the sintering and tempering process, thereby achieving the effect of improving magnetic performance of the sintered NdFeB. Compared with the introduction of the Dy element in the proportioning process of the prior art, the method disclosed by the invention has the advantages: the low dysprosium content and high performance is limited in the nano-size by adopting the physical gas-phase deposition, the consumption quantity of the Dy element during the production process is controlled effectively and the preparationof sintered NdFeB with low dysprosium content and high performance is realized. Compared with the sintered NdFeB of the same components prepared by the traditional casting and powder metallurgy process, both the intrinsic coercivity and the maximum magnetic energy product of the sintered NdFeB rare-earth permanent magnetic material obtained according to the invention are improved obviously; compared with the sintered NdFeB with the same performance prepared by the traditional casting and powder metallurgy process, the dosage of the dysprosium element is reduced remarkably. The method can be widely applicable to producing and manufacturing sintered NdFeB with high performance.
Owner:NANJING UNIV OF SCI & TECH +1

Double-layer composite hot melt adhesive film for bonding metal and plastic

The invention discloses a double-layer composite hot melt adhesive film adhering metal and plastic, which is formed by compounding an upper adhesive film layer and a lower adhesive film layer, wherein the lower adhesive film layer is attached to a piece of release paper, the thickness of the composite adhesive film is 0.05 to 0.20 millimeter, the upper adhesive film layer is a hot melt adhesive layer adhered with the metal, the thickness of the upper adhesive film layer is 30 to 60 percent of the thickness of the composite film, the lower adhesive film layer is a hot melt adhesive layer adhered with the plastic, the thickness of the lower adhesive film layer is 40 to 70 percent of the thickness of the composite film, and the lower adhesive film layer is attached to a piece of glassine release paper. The double-layer composite hot melt adhesive film directly compounds two modified hot melt adhesives with different adhesive properties, is adhered with the release paper to prevent rolling from adhering and the adhesive film from being damaged, reduces application of a middle isolating layer, reduces the thickness of the composite adhesive film, and is prepared by once casting through coextrusion casting equipment or twice casting through common coextrusion casting equipment. The double-layer composite hot melt adhesive film can be used for composite adhesion of metallic materials such as aluminum, stainless steel and the like and plastic such as ABS, PVC, PET and the like, is particularly suitable for mutual adhesion between sheets, plates and films of the metal and the plastic, and has simple and convenient operation and no pollution.
Owner:GUANGZHOU LUSHAN NEW MATERIALS
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