The invention belongs to the technical field of high-
voltage electric appliance material preparation, and particularly relates to a
zinc oxide resistor disc and a preparation method and application thereof. The preparation method comprises the following steps: (1) pre-
sintering zinc oxide powder; (2) mixing the
zinc oxide powder obtained in the step (1), an auxiliary agent and a dispersion liquid, and carrying out ball milling to obtain
slurry; the particle size D50 of the
slurry is 0.8-1.2 [mu] m, and the
dispersity is greater than or equal to 95%; (3) performing
spray drying and
granulation on the
slurry to obtain
granulation powder; (4) carrying out molding and first
sintering on the granulated powder to obtain a
resistor disc semi-finished product; the first
sintering adopts sectional sintering; and (5) forming an
electrode layer on at least one surface of the
resistor disc semi-finished product by adopting a vacuum
sputtering and / or
electrophoretic deposition process, and performing secondary sintering and annealing. The
contact resistance of the zinc oxide resistor disc is less than or equal to 5m
omega; and after 1000 hours of aging in a 85 DEG C + 85% RH environment, the leakage current increase is less than or equal to 2 [mu] A, and the performance degradation rate is less than or equal to 5%.