5171results about "Molten spray coating" patented technology

A valve seat for a pumping assembly. The valve seat includes a body including a gradient material structure that defines a strike face for the valve seat. The gradient material structure has a first material, a second material spaced from the first material, and a smooth compositional transition between the first material and the second material. In addition, the valve seat includes a bore extending through the body.

The invention relates to the technical field of data monitoring, in particular to an automatic monitoring system for plasma meltallizing coating process data, which is characterized in that a parameter association relationship analysis module performs association analysis based on real-time parameters in a plasma meltallizing coating process, identifies an association relationship among the parameters and generates a process parameter association analysis result; according to the method, through multi-dimensional correlation analysis and path screening of the technological parameters, key factors influencing the coating quality and action links of the key factors are defined, and the abnormal fluctuation state and the transfer path can be accurately predicted in combination with parameter priority dynamic adjustment and real-time data feedback, so that the stability and continuity in the technological process are ensured. In the scheme, a dynamic weight distribution strategy is adopted, so that key parameters in an abnormal state occupy a higher priority position, parameter distribution is rebalanced when the normal state is recovered, and excessive interference of a single parameter on the whole process is avoided.

The invention discloses an alkaline electrolytic water hydrogen evolution electrode, a preparation method thereof and an electrolytic bath based on the electrode. The electrode comprises a nickel net base material, raney nickel located on the nickel net base material and a catalytic layer which is electrochemically deposited on the surface of the raney nickel to cover a zigzag edge to form a smooth surface. The catalytic layer is a platinum catalytic layer, a nickel-sulfur alloy catalytic layer, a nickel-cobalt-zinc layer or a nickel-iron-zinc layer, and an electroplate liquid for electrochemical deposition comprises sulfosalicylic acid. According to the electrolytic cell, an alkaline electrolytic water hydrogen evolution electrode is used as a cathode, and Raney nickel / nickel net is used as an anode. According to the alkaline electrolytic water hydrogen evolution electrode, the catalyst layer which is high in binding force with the base material is deposited on the Raney nickel / nickel net base material in a specific electrochemical deposition mode, and the catalyst layer can effectively cover the sawtooth-shaped edge of the surface of the electrode and keep a part of the original high-specific-surface-surface structure of Raney nickel at the same time; the catalytic performance of the electrode is improved, and the overpotential of the electrode under 100mA / cm < 2 > can be lower than 241mV.

Rods, pipes and internal cavities that include a coated surface are described. The rod or pipe can include an alloy layer on an external surface, an internal surface or both. The alloy layer can include molybdenum or tungsten and at least one element or at least one compound comprising one or more of nickel, cobalt, chromium, tin, phosphorous, iron, magnesium or boron.

The invention provides a thermal protection coating as well as a preparation method and application thereof. The thermal protection coating comprises a NiCoCrAlY first bonding layer, a NiCoCrAlY second bonding layer, a CeYSZ first ceramic layer and a GdYbYSZ second ceramic layer which are sequentially arranged on the surface of a base material, and the second NiCoCrAlY bonding layer is made of CeO2 (CeO2) and Al2O3 (Al2O3). According to the invention, a thermal protection coating structure with double bonding layers and double ceramic layers is constructed on the surface of the base material, and CeO2 and Al2O3 nano-particle reinforced phases are introduced, so that the use temperature of the thermal protection coating is increased, and the thermal strain tolerance, the crack resistance and the oxidation resistance are greatly improved.

The invention belongs to the technical field of material surface plating, and particularly relates to an aero-engine blade and a preparation method thereof. According to the preparation method, the component nano silicon carbide of the blade material is subjected to modification treatment, meanwhile, the carbon fiber composite material is introduced for common use, and the composite coating is formed on the surface through spraying treatment, so that the aero-engine blade is prepared, the cold and heat cycle resistance is effectively improved, and meanwhile, good erosion resistance is obtained.

The invention relates to a negative-wear super-wear-resistant current-carrying friction pair material which is a conductive lubricating film which is constructed in situ and stably exists under a current-carrying friction condition, and the current-carrying friction pair material is composed of Ga-based liquid metal, a Mo coating and an Al alloy bolt. Through cooperation of friction pair materials, a friction interface reaction is adjusted to generate a conductive lubricating film, and excellent lubricating and wear-resisting properties are achieved; in a large voltage and current range, the average friction coefficient is always maintained to be 0.25 or below, the existence of the lubricating film enables the surface to present negative wear, and the average negative wear rate is 1.28 * 10 <-6 > mm < 3 > / Nm or above. The obtained material is suitable for application in the field of electric contact industry and provides lubrication and wear protection for the surfaces of mechanical parts.

The present invention belongs to the technical field of liners, and specifically discloses a high-wear-resistant mixed pelletizing machine liner and a preparation method thereof. The liner includes a base layer and a wear-resistant layer composited on the surface of the base layer. The base layer is made of high-strength alloy steel material, and its chemical composition is calculated by mass percentage as follows: C: 0.25-0.35%, Si: 0.4-0.8%, Mn: 1.2-1.6%, Cr: 0.8-1.2%, Mo: 0.2-0.4%, Ni: 0.3-0.6%, Nb: 1.0-1.6%, and the balance is Fe; the wear-resistant layer includes tungsten carbide particles, a composite alloy material, and an adhesive. The present invention adopts the above-mentioned high-wear-resistant mixed pelletizing machine liner and a preparation method thereof, aiming to solve the problems of insufficient wear resistance and short service life of existing mixed pelletizing machine liners, and improve the comprehensive performance of the mixed pelletizing machine liner through composite structure design and special preparation process.

The invention discloses a micro proportional valve gradient composite coating and a preparation method thereof, and belongs to the technical field of micro proportional valve surface strengthening manufacturing. Aiming at the corrosion-resistant and wear-resistant requirements of the micro proportional valve under the working conditions of strong corrosion, multiple impurities and high pressure difference, the interface strengthening and corrosion-resistant and wear-resistant performance optimization of a metal matrix and a functional coating are combined, and metal / ceramic / polymer gradient material design, spraying parameter suitability research and a coating porosity / bonding strength control method are covered; the valve core and valve seat protection device is suitable for high-efficiency protection technical systems of valve cores and valve seats of precise instruments such as gas chromatographs and mass spectrometers.

The invention relates to the technical field of motor rotors, and discloses a motor rotor and a machining method thereof.The method comprises the steps that hot forging is conducted on an alloy steel base material based on the preset forging and pressing temperature, and multi-layer gradient cutting is conducted on a rotor initial blank; the method comprises the following steps: performing composite deposition treatment on a cylindrical blank based on a magnetic material, placing the magnetic composite blank in a vacuum environment for dynamic heat treatment, performing dynamic balance finishing on the heat treatment blank based on a preset alloy, performing surface strengthening treatment on a balance rotor in a nitrogen atmosphere, and coating the balance rotor subjected to surface strengthening with a preset coating, the motor rotor with the optimized surface is obtained; and dynamic balance trimming is combined with preset alloy characteristics for microstructure regulation and control, and it is ensured that the rotor has excellent operation stability in a high-rotation-speed environment. And finally, surface strengthening treatment is carried out in a nitrogen atmosphere, and a functional coating is used for covering, so that the wear resistance and corrosion resistance of the surface layer are remarkably improved, and the requirements of a motor system on a high-performance rotor under complex working conditions are met.

The invention discloses a thermal / environmental barrier coating with high thermal insulation, thermal shock resistance and CMAS corrosion resistance as well as a preparation method and application of the thermal / environmental barrier coating. The SiCf / SiC composite material is prepared on the surface of a SiCf / SiC substrate by adopting a plasma spraying-physical vapor deposition technology, and comprises a Si-HfO2 bonding layer, a double-middle layer of Yb2Si2O7 and Yb2SiO5 and a (Dy0.2 Ho0.2 Er0.2 Tm0.2 Lu0.2) 2Hf2O7 top layer from bottom to top, the molar ratio of Si to HfO2 is 15: 85, and the double-middle layer is composed of Yb2Si2O7 and Yb2SiO5. The Si-HfO2 bonding layer provided by the invention has excellent high-temperature performance while providing good bonding force; the Yb2Si2O7 intermediate layer relieves the problem of thermal expansion mismatch between the upper coating and the lower substrate, and further expansion of cracks is hindered through plastic deformation; the Yb2SiO5 middle layer is excellent in water and oxygen corrosion resistance; the (Dy0. 2Ho0. 2Er0. 2Tm0. 2Lu0. 2) 2Hf2O7 top layer provides excellent CMAS corrosion resistance and is excellent in heat insulation performance, and the service temperature can be further increased. The coating has relatively high density and uniformity, presents good mechanical combination with a matrix, can bear thermal shock performance at 1500 DEG C and resist CMAS corrosion, and can be used as a protective coating of a hot end part of an aero-engine.

The present application relates to nuclear fuel claddings, and more particularly to zirconium alloy tubes with a ceramic covering. A first coating layer is applied to the ceramic covering. A second coating layer is over the first coating layer. The first coating layer includes Nb. The second coating layer includes Cr.

A valve seat for a pumping assembly. The valve seat includes a body including a gradient material structure that defines a strike face for the valve seat. The gradient material structure has a first material, a second material spaced from the first material, and a smooth compositional transition between the first material and the second material. In addition, the valve seat includes a bore extending through the body.

The invention discloses a preparation method of a ceramic particle reinforced high-temperature alloy wear-resistant coating of a boiler water-cooled tube. The preparation method comprises the following steps: carrying out roughening treatment on a matrix; the prepared NiCr powder and ZrB2 powder are subjected to high-energy ball milling and mixing, drying is conducted after treatment, and dried NiCr-based composite powder is obtained; niCr-based composite powder is sprayed through atmospheric plasma, and a composite coating with the thickness ranging from 200 micrometers to 300 micrometers is deposited on the roughened surface of the base body; the composite coating is subjected to remelting treatment, and a remelting coating is formed on the surface of the base body; wherein the matrix is 304 stainless steel, and the composition proportions of the NiCr powder and the ZrB2 powder are as follows: 80-99 wt% of NiCr and 1-20 wt% of ZrB2 respectively; by means of the method, the wear resistance of the coating is remarkably improved, and controllable deposition of the high-performance ceramic particle reinforced high-temperature alloy wear-resistant coating is achieved.

The invention relates to the technical field of metal material protective coatings, in particular to high-wear-resistance and corrosion-resistance mechanical steel and a preparation method thereof. Comprising the following steps that S1, the surface of a mechanical steel base body is pretreated, and pretreated mechanical steel is obtained; s2, a base coat and a metal layer are sequentially arranged on the surface of the pretreated mechanical steel; S21, base coat powder is sprayed to the surface of the pretreated mechanical steel through the high velocity oxy-fuel spraying technology, and the base coat is obtained; s22, metal layer powder is sprayed on the surface of the priming layer through the high velocity oxy-fuel spraying technology, and a metal layer is obtained; s3, the surface of the metal layer is evenly coated with a reinforcing coating in a brushing mode, and after drying and curing, a coating layer is obtained; and the high-wear-resistance and corrosion-resistance mechanical steel is prepared.

The invention relates to the technical field of rare earth metal electrolysis cathode protection coatings, in particular to a high-temperature-corrosion-resistant yttrium-stabilized zirconia gradient coating on the surface of a tungsten cathode. A metallurgically bonded strong bonding bottom layer is constructed on a tungsten substrate through surface pretreatment and reactive sintering, then an atmosphere plasma technology is adopted to spray a creep-resistant gradient layer with continuous components to buffer thermal stress, and finally a sol-gel technology is utilized to construct an extremely compact corrosion-resistant surface layer in a superposition mode. The high-temperature-corrosion-resistant yttrium-stabilized zirconia gradient coating is constructed through a multi-scale and multi-mechanism synergistic effect, the problems that a tungsten cathode coating is insufficient in binding force and poor in thermal shock resistance are fundamentally solved, molten salt permeation can be blocked, and the service life of a tungsten cathode in a severe environment is remarkably prolonged.

Inventive techniques for forming unique compositions of matter are disclosed, as well as associated physical characteristics and properties of the materials. In particular, particles comprising a metal lattice are characterized by having carbon (preferably graphene) disposed within the crystalline lattice structure thereof. The carbon is at least partially disposed in interstitial sites of the metal lattice, and may be present in amounts ranging from about 15 wt % to about 90 wt % of the total particle mass, with about 15 wt % to about 60 wt % being disposed in the interstitial sites, e.g., between basal planes, of the metal lattice. The carbon, moreover, is substantially homogeneously dispersed throughout the resultant material, conveying unique and advantageous properties such as strength-to-weight ratio, density, mechanical toughness, sheer strength, flex strength, hardness, anti-corrosiveness, electrical and / or thermal conductivity, etc. as described herein. In some approaches, the graphene is pristine, and has corresponding physical characteristics as described herein.

The invention discloses a plasma spraying preparation method for a micro-nano double-layer PTFE coating on the surface of a flexible shaft steel wire, and particularly relates to the technical field of functional materials.The plasma spraying preparation method comprises the following steps that 1, a mandrel and a steel wire are installed on twisting equipment, and an inductive coupling plasma torch tube is installed on a driving guide rail parallel to the mandrel; 2, the pickling solution serves as a raw material, the pickling solution is atomized into micro-droplets through a feeding system and an air supply system, the micro-droplets are rapidly sprayed out of the torch pipe, and pickling spray is formed; 3, the twisting equipment is started, the steel wire is twisted around the mandrel, meanwhile, the driving guide rail is started, the twisted steel wire is subjected to acid pickling treatment through acid pickling spray sprayed out of the torch pipe, and the surface of the steel wire is roughened; 4, feeding of the pickling solution is stopped, high-flow gas is introduced into the torch pipe through the gas supply system to form high-speed gas flow, and the residual pickling solution on the surface of the flexible shaft is blow-dried; and 5, starting an inductively coupled plasma spraying system, injecting the PTFE emulsion serving as a raw material into plasma flame flow, driving a guide rail to move to enable the plasma flame flow to scan the steel wire on the surface of the flexible shaft, and depositing a PTFE coating on the surface of the steel wire. According to the method disclosed by the invention, the double-layered PTFE coating is deposited on the surface of the steel wire by using an inductive coupling plasma spraying process for the first time in the flexible shaft steel wire twisting process, so that one-step rapid preparation of the anti-corrosion coating is realized.

A valve seat for a pumping assembly. The valve seat includes a body including a gradient material structure that defines a strike face for the valve seat. The gradient material structure has a first material, a second material spaced from the first material, and a smooth compositional transition between the first material and the second material. In addition, the valve seat includes a bore extending through the body.

The invention discloses a corrosion-resistant coating for a gas turbine compressor blade and a preparation method of the corrosion-resistant coating, and belongs to the technical field of coatings. Rare earth elements are added into a traditional inorganic salt aluminum coating, and the corrosion resistance and oxidation resistance of the inorganic salt aluminum coating are improved. A corrosion product of the prepared Zn-Al-Mg-rare earth alloy coating is extremely compact, a corrosion channel is blocked, the self-sealing effect of the coating is improved, and the corrosion resistance of the coating is greatly improved; and meanwhile, the Zn-Al-Mg-rare earth alloy coating obtained through electric arc spraying is high in density and good in comprehensive mechanical property.

The utility model discloses a split type electric explosion powder manufacturing and spraying device, and relates to the technical field of electric explosion powder manufacturing. The device comprises a mounting plate, wherein the mounting plate is fixedly mounted in an electric explosion chamber. According to the utility model, the plurality of pressing blocks and the conductive assemblies are used for clamping alternately, tension is dispersed, single-point stress is reduced, and the springs provide flexible pressure, so that sudden change of rigid tension is avoided, and the problem of fracture of the wire carrying belt is effectively solved; through recycling of a plurality of conductive assemblies, automatic separation after single-time electric explosion, reduction of powder residues and split synthesis of an electric arc generation area, powder residues and long-time use are avoided, the overheating risk is reduced, and the service life of equipment is prolonged; the rotating disc drives the conductive assemblies and the clamping blocks to be aligned to clamp the wire carrying belt, along with rotation of the rotating disc, the conductive assemblies make contact with the electrodes in turn, cyclic clamping is conducted through the multiple conductive assemblies, and continuity of electric explosion is achieved.

The invention relates to a high-temperature-resistant light stealth coating material and a preparation method thereof, and belongs to the technical field of functional materials, the high-temperature-resistant light stealth coating material comprises the following raw materials: boride, silicide, a titanate fluxing agent, metal coated carbide, a zinc oxide coated nano carbon material and a sintering aid; according to the prepared high-temperature-resistant light stealth coating material, the infrared emissivity at the wavelength of 3-5 [mu] m is 0.231-0.245, the infrared emissivity at the wavelength of 8-14 [mu] m is 0.424-0.441, the tensile bonding strength is 40.8-46.4 MPa, and the thermal shock resistance frequency is 153-167.

The invention relates to the field of coating materials, and provides a high-wear-resistance stainless steel-based composite coating which is composed of dumbbell-shaped silver-doped silicon carbide, sea urchin-shaped titanium dioxide, 304 stainless steel powder, NiCrBSi nickel-based autolytic alloy powder and the like. The silver-doped silicon carbide is prepared through sol-gel, high-temperature carbonization and acid pickling, and the titanium dioxide filler is obtained through hydrothermal synthesis and calcination. Supersonic flame spraying deposition is adopted, the compactness and bonding strength are enhanced through laser remelting, and finally the wear resistance, the pollution resistance and the antibacterial performance are improved through vacuum annealing, mechanical polishing and hydrophobic coating modification. The design of dumbbell-shaped silver-doped silicon carbide and urchin-shaped titanium dioxide is adopted, high-wear-resistance, antibacterial and high-binding-force coating performance is achieved, the problems of wear resistance and bacteriostasis are solved, and the coating is suitable for the fields of cabinet door plates and the like.

The invention discloses a nanostructure thermal protection coating resistant to long-time high-temperature oxidation and a preparation method thereof.The nanostructure thermal protection coating takes a ceramic matrix composite material as a matrix, and a bonding layer and a composite component coating are sequentially sprayed to the surface of the matrix. Preparing a nano-structure self-healing additive / Re2Si2O7 spherical powder body; preparing a bonding layer on the surface of the ceramic-based composite material serving as a matrix; and 3, depositing the nano-structure self-healing additive / Re2Si2O7 spherical powder on the surface of the bonding layer to form the composite component coating. According to the preparation method, the self-healing additive / Re2Si2O7 is prepared into the nano-structure spherical powder suitable for thermal spraying for the first time, and a method is provided for implementation of the high-performance material on a thermal spraying nano-structure coating. The prepared coating is stable in phase structure at high temperature, phase change of powder is avoided in the spraying process, and the coating has good thermal expansion coefficient matching performance with a base body.

The invention belongs to the technical field of crystallizer copper plate surface treatment, and discloses a crystallizer copper plate surface coating preparation method, which comprises: 1) carrying out ball milling mixing on nickel powder and tungsten powder to obtain first mixed powder; (2) adding titanium boride powder and copper powder into the first mixed powder, and uniformly stirring to obtain second mixed powder; 3) performing vacuum hot pressing sintering or vacuum hot isostatic pressing sintering on the second mixed powder, and then crushing a sintered product to obtain coating composite powder; and (4) after the surface of the crystallizer copper plate base material is pretreated, the coating composite powder is sprayed to the surface of the crystallizer copper plate base material through supersonic flame spraying or plasma spraying, and the surface coating is formed. The surface coating has high hardness and wear resistance, and the interior of the surface coating and the surface coating and a crystallizer copper plate base material have good bonding performance, so that the service life of the crystallizer copper plate is greatly prolonged.

Methods for preparing high entropy carbides (HECs), and powders thereof, are provided. One method includes spray-drying a base carbide feedstock and consolidating. Another method includes cold crucible induction of a base carbide feedstock. The HECs produced are of a quality suitable for use in industry. The methods are scalable in size, and suitable for use on an industrial scale. Also included are HEC feedstocks produced by the methods, and articles, such as coatings, produced from the HECs.

The invention relates to the technical field of anti-oxidation coatings, and particularly discloses a tantalum-tungsten alloy anti-oxidation coating and a preparation process thereof. The tantalum-tungsten alloy anti-oxidation coating comprises a transition layer, an inner layer, a barrier layer and an outer layer which are stacked in sequence, the transition layer is prepared from the following raw materials: an Ir target, a Ta target and an Re target are adopted for co-sputtering; the inner layer is prepared from the following raw materials in parts by mass: Si, MoSi2, Y and Ta-W alloy powder; the barrier layer is prepared from the following raw materials in parts by mass: Al2O3, Yb2O3 and 3YZrO2; the outer layer is prepared from the following raw materials in parts by mass: a compound: Yb2O3, La2O3, Gd2O3, SiC and B4C; and the multi-element borides comprise ZrB2 and HfB2. The tantalum-tungsten alloy anti-oxidation coating prepared in the invention has relatively good high-temperature oxidation resistance.

The invention provides a laser shock thermal imaging composite coating spraying method and device based on visual guidance, and the method comprises the steps: generating a transient thermal response on the surface of a coating through laser shock, and collecting the temperature field distribution of the surface of the coating in real time through a high-speed thermal infrared imager; the crack position is identified according to the temperature field distribution of the coating surface, thermal response characteristics of a crack area on the coating surface are obtained, and the thermal response characteristics comprise real-time temperature and temperature gradient data of the crack area; establishing a nonlinear mapping model between the crack thermal response characteristics and the crack size, training by adopting a deep neural network, inputting the thermal response characteristics subjected to data preprocessing into the trained deep neural network, and predicting the size and the spatial position of the crack in real time; and target spraying parameters are set based on predicted crack size information, spraying process parameters are adjusted in real time through a self-feedback PID control system, the material ratio is dynamically adjusted through a multi-channel powder feeding system, and the gradient composite coating is formed.

The invention relates to the technical field of ceramic phase coatings, in particular to a high ceramic phase gradient coating preparation process which comprises the following steps: (1) metal matrix pretreatment; (2) constructing a coating material; (3) plasma spraying; (4) thermal shock strengthening treatment; according to the preparation technology of the high-ceramic-phase gradient coating, through reasonable matching of all the components and optimization of the technology, the performance in multiple aspects is obviously improved. In the metal matrix pretreatment stage, a micro-nano rough surface is constructed by adopting a laser texturing technology, so that the roughness of the surface of the matrix is increased, more mechanical occlusion points are provided for the coating, pollutants and an oxide layer on the surface are removed, the activity of the surface of the matrix is improved, and the bonding strength of the coating and the matrix is remarkably enhanced. Mainly, mechanical interlocking is formed between the rough surface structure and the coating, and chemical bonding between the coating and a base body is promoted through the clean and high-activity surface, so that the bonding strength is greatly improved.

The invention discloses a preparation method and application of a plasma etching resistant coating, and relates to the technical field of coatings. Comprising the steps that a yttrium oxide layer is prepared through a low-pressure plasma spraying method, the yttrium oxide layer comprises a relative porous layer (the porosity is 1%-3%) and a compact layer (the porosity is smaller than 1%) which are sequentially stacked, and the relative porous layer is used for making contact with a base body. By adopting low-pressure plasma spraying, the yttrium oxide layer with controllable coating morphology and thickness can be obtained, and the thermal expansion coefficient mismatch between the substrate and the compact layer can be effectively relieved through the relative porous layer close to the substrate; the compact layer on the surface is uniform in structure, low in porosity, excellent in cohesion strength and excellent in plasma etching resistance, plasma and a matrix can be isolated, and generation of particles in the etching process is avoided. The compact layer and the relatively porous coating are both prepared on the basis of the same powder material and by adopting the same coating deposition equipment, so that the production efficiency can be improved, and the production cost and the pollution risk caused by transfer between production steps can be reduced.