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77 results about "Thermal spraying" patented technology

Thermal spraying techniques are coating processes in which melted (or heated) materials are sprayed onto a surface. The "feedstock" (coating precursor) is heated by electrical (plasma or arc) or chemical means (combustion flame).

Automatic thermal spraying robot for die-casting die maintenance

The invention relates to the technical field of plasma thermal spraying processing, in particular to an automatic thermal spraying robot for die-casting die maintenance, which comprises a bottom frame, a driving component, a driven screw rod, a moving component, a spray gun, an adjusting block, an adjusting component, a synchronous block, a synchronous component, a cooling system and a re-spraying positioning component, spiral spraying of the die-casting die is achieved in the mode that rotation of the die-casting die is combined with movement of the spraying gun, the adjusting component and the transmission are arranged, the spraying distance of the spraying gun to the die-casting die can be adjusted, meanwhile, the movement speed of the spraying gun can be synchronously adjusted, and cooling can be stopped at any time by arranging the cooling system and the re-spraying positioning component; and after cooling, it is guaranteed that the spray gun can be aligned to the position of the die-casting die before cooling, the quality of plasma thermal spraying is guaranteed, the maintenance effect of the die-casting die is improved, and then the quality of non-ferrous metal parts produced by the die-casting die is improved.
Owner:NANJING DEKASTIN TECH CO LTD

A preparation method of in-situ synthesizing ODS multi-principal element alloy powder

The application is a preparation method of in-situ synthesis of ODS multi-principal element alloy powder. The method uses in-situ oxidation in the thermal spraying process and selective oxidation of Al or Cr in the alloy powder to introduce nano-oxides, and realizes uniform distribution of the nano-oxides in the alloy powder by high-speed impact and spatter of the powder at the liquid surface in the spraying process. After the spraying is completed, the alloy powder is rapidly cooled in the cooling liquid and still maintains the spherical shape. The ODS alloy powder prepared by the application has the advantages of uniform distribution of oxide particles in the powder and high powdering efficiency, and the microstructure of the ODS alloy powder can be controlled by adjusting the composition ratio of the raw material powder and the spraying process.
Owner:HEBEI UNIV OF TECH

Furnace roller thermal spraying clamping tool

The utility model belongs to the technical field of furnace roller thermal spraying, and particularly relates to a furnace roller thermal spraying clamping tool which comprises a working table, a mounting plate is mounted at the top of the working table, a supporting column is fixedly mounted at the top of the mounting plate, a lower arc plate is fixedly mounted at the top of the supporting column, an upper arc plate is hinged to the top of the lower arc plate, and the upper arc plate is hinged to the top of the upper arc plate. According to the furnace roller cleaning device, the upper arc plate which is opened and closed is closed to the top of the lower arc plate, then a threaded column is rotated, so that an arc-shaped abutting plate is attached to the outer surface of the furnace roller, the heating wire on the inner wall of the lower arc plate is powered on, the friction assembly is installed in the upper arc plate, and the friction assembly is used for conducting friction cleaning on the outer surface of the furnace roller. The outer surface of the furnace tube is preheated, and the arc-shaped abutting plates rub and clean the outer surface of the furnace roller, so that the effect of preheating and cleaning the outer surface of the furnace roller is achieved.
Owner:JINGJIANG RUNXIN SURFACE ENG TECH CO LTD

Automatic placing and conveying control method for steel bar thermal spraying production line

The invention discloses an automatic placing and conveying control method for a reinforcing steel bar thermal spraying production line, relates to the technical field of production control, and aims to solve the problem of low production efficiency. The method comprises the following steps: dividing a steel bar into a plurality of sections, marking smoke sensors distributed in each section, when the steel bar to be sprayed enters a spraying operation area, collecting smoke concentration data of each marked smoke sensor, analyzing the smoke distribution state of each divided section, and evaluating section spraying quality-effect characteristics in combination with spraying flow data of a spray gun; whether the conveying distance of the current to-be-sprayed reinforcing steel bar needs to be adjusted or not is judged, the duty ratio coefficient of the spray gun and the reinforcing steel bar placing jitter data before the conveying distance is adjusted are collected, calculated and fused to obtain reinforcing steel bar conveying characteristics, the conveying distance is corrected according to the reinforcing steel bar conveying characteristics, and the adjusting effect is further verified based on the smoke concentration peak value; and the environment stability of the spraying area and the consistent spraying quality are ensured.
Owner:SHANGHAI QIHAI ANTI CORROSION ENGINEERING TECHNOLOGY CO LTD

Sucker rod anti-corrosion layer spraying device

The invention relates to the technical field of sucker rod production, and discloses a sucker rod anticorrosive coating spraying device which comprises an air duct surrounding a sucker rod in a clearance mode and allowing the sucker rod to penetrate through, thermal spraying gun heads spraying the sucker rod symmetrically penetrate through the two side walls of the air duct, and airflow output assemblies penetrate through the upper wall and the lower wall of the air duct. Each airflow output assembly comprises a first air inlet pipe penetrating through the wall of the air duct and an air distribution box connected to the inner end of the first air inlet pipe, the air outlet direction of the air distribution box is vertical and corresponds to the two sides of the sucker rod, and the four airflow output assemblies are vertically symmetrical; the airflow output assembly outputs airflow, so that the moving paths of the thermal spraying materials at the upper and lower ends are bent towards the sucker rod and are respectively attached to the upper and lower sides of the sucker rod; the double-side thermal spraying gun heads are used for oppositely spraying the two sides of the sucker rod which linearly penetrates through the double-side thermal spraying gun heads, and the airflow output assembly is used for changing spraying material spraying paths on the edges of the upper end and the lower end, so that originally lost spraying materials are focused on the upper side and the lower side of the sucker rod, and the utilization rate of the spraying materials is increased.
Owner:JIYUAN PETROLEUM MASCH CO LTD

Lap-joint tailor-welded structure of automobile integrated door ring and manufacturing method of lap-joint tailor-welded structure

The invention discloses a lap joint tailor-welding structure of an automobile integrated door ring and a manufacturing method, and belongs to the technical field of tailor-welding of automobile spare parts, and the automobile integrated door ring is prepared through an integrated process of heating stamping and in-mold quenching after a composite coating is thermally sprayed on the surface of thermal forming steel. The composite coating comprises the following chemical components in percentage by weight: 3%-8% of Y2O3, 5%-15% of TiN, 2%-6% of HfO2, 20%-35% of Al, 5%-12% of Si and the balance of Fe and inevitable impurities. By means of the mode, the welding strength is effectively improved through the innovative tailor-welding process of the composite coating plate and lap resistance spot welding.
Owner:燕龙世润汽车零部件(苏州)有限公司

Low-temperature plasma spraying method for heat-sensitive polymer matrix and composite material

The invention provides a low-temperature plasma spraying method for a heat-sensitive polymer matrix and a composite material, and belongs to the technical field of surface engineering. According to the method, through a system process of matrix surface pretreatment, spraying powder drying and low-temperature plasma spraying, the core is that a matrix active cooling technology is adopted in the range of 0-10 DEG C to isolate the plasma arc heat influence, and optimized sand blasting coarsening, powder granularity control and spraying process parameters are matched; and the compact Al2O3-TiO2 ceramic coating with high bonding strength is successfully prepared on a heat-sensitive epoxy resin matrix. The limitation that a traditional thermal spraying technology cannot be used for high polymer materials is broken through, the technological process is simple, the cost is low, and the obtained coating is excellent in abrasion resistance and suitable for meeting the requirement for high performance of the surface of the light high polymer material in the fields of electronic equipment, aerospace and the like.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Multi-metal co-doped wc-co coating and method of making the same

This invention provides a multi-metal co-doped WC-Co coating and its preparation method, belonging to the field of metal-ceramic coating technology. The preparation method includes: weighing tungsten, yttrium, cerium, chromium, and vanadium sources, mixing and dissolving them in deionized water, adjusting the pH to 3-4, and obtaining a precursor through co-precipitation, washing, and drying; subjecting the precursor to sequential aerobic calcination, hydrogen reduction, and carbonization treatments to generate a WC phase, resulting in a rare-earth-transition multi-metal co-doped WC-based composite material; using the WC-based composite material, cobalt powder, and additives as raw materials, spraying the raw materials onto the substrate surface via thermal spraying to form a multi-metal co-doped WC-Co coating. The WC-Co coating prepared by this invention incorporates four elements—yttrium, cerium, chromium, and vanadium—forming a multiple synergistic mechanism of grain refinement, interface strengthening, and decarburization inhibition, effectively improving the hardness, wear resistance, corrosion resistance, and toughness of the WC-Co coating.
Owner:INSTITUTE OF MATERIALS & INTELLIGENT MANUFACTURING JIANGXI ACADEMY OF SCIENCES

Preparation method of self-cleaning stepped ring filler

This invention relates to a method for preparing a self-purifying stepped ring packing, belonging to the field of water pollution purification materials. The method comprises the following steps: after acid washing and activation of ceramic stepped rings, a neodymium-niobium-zinc precursor is sprayed onto the surface of the ceramic stepped rings using a thermal spraying method. A series of drying and calcination processes are then performed to coat the surface of the ceramic stepped rings with a neodymium-niobium-zinc composite oxide active coating. The coating accounts for 3.6% to 3.9% of the total mass of the self-purifying stepped ring packing and exhibits high activity in decomposing organic pollutants. This packing can stably remove organic pollutants from wastewater over a long period, requiring minimal maintenance and regeneration during use, and has broad application prospects in practical wastewater treatment.
Owner:SHENYANG LIGONG UNIV

Chromium oxide-based coating and method for its production and use

This invention discloses a chromium oxide-based coating, its preparation method, and its application. The preparation method of the chromium oxide-based coating of this invention includes the following steps: 1) dispersing ceramic particles and / or metal particles, chromium oxide particles, and a binder in water, wherein the particle size of the ceramic and metal particles is smaller than that of the chromium oxide particles, followed by spray drying to obtain composite particles; 2) thermally spraying the composite particles onto the surface of a substrate to obtain the chromium oxide-based coating. The chromium oxide-based coating of this invention possesses both high hardness and excellent toughness, exhibiting superior resistance to friction and wear, and can be used as a wear-resistant coating for the surface of metal parts, making it suitable for large-scale industrial applications.
Owner:SOUTH CHINA UNIV OF TECH

Hot spraying equipment for converting edible mushroom waste residues into feed grains

The utility model discloses thermal spraying equipment for converting edible mushroom waste residues into feed grains, which relates to the technical field of edible mushroom waste residue treatment and comprises a thermal spraying tank, the thermal spraying tank comprises a tank body, a steam spraying pipe arranged in the tank body and a first steam inlet pipe, one end of the first steam inlet pipe extends into the tank body, and a feeding port is arranged at the top of the tank body. The bottom of the tank body is provided with a feed port, the bottom of the tank body is provided with a discharge port, the tank body is provided with a feed valve at the feed port, the tank body is provided with a discharge valve at the discharge port, the pipe wall of the first steam spray pipe is provided with steam spray holes, and a dust cover covers the steam spray holes. When granular powdery edible mushroom waste residues are added into the tank body through the feeding funnel, the edible mushroom waste residues can slide down along the inclined surface on the dust cover under the action of the umbrella-shaped dust cover, so that the edible mushroom waste residues cannot enter the steam spraying pipe to block the steam spraying holes or the steam spraying pipe, and the steam spraying pipe and the steam spraying holes are ensured to be smooth; and the steam is smoothly sprayed into the tank body through the steam spraying holes.
Owner:SHIJIAZHUANG XUNENG BIOTECHNOLOGY CO LTD

A high-thickness, high-purity max phase coating and a method of making the same

This invention discloses a high-thickness, high-purity MAX phase coating and its preparation method. The method includes: 1. Mixing a metal oxide and a carbon source, followed by high-energy ball milling and spray granulation to prepare spherical precursor powder; 2. Depositing a transition layer on a sandblasted substrate surface using plasma spraying, and then depositing the spherical precursor powder on the transition layer to form a precursor coating; 3. Immersing the substrate with the precursor coating in molten salt for electrolysis, causing the precursor coating to be electro-deoxidized and converted into a MAX phase coating. This invention employs a synergistic process of "plasma spraying-molten salt electrochemical conversion," converting the sprayed precursor coating into a MAX phase coating through in-situ electro-deoxidation in molten salt electrochemistry. This process has high deposition efficiency and avoids the defects of carbon loss, phase decomposition, and oxidation in the coating product when directly thermally spraying MAX materials. It achieves the preparation of a high-thickness, high-purity MAX phase coating, suitable for the field of surface protection.
Owner:NORTHWEST INSTITUTE FOR NONFERROUS METAL RESEARCH

Preparation method and application of niobium powder for plasma thermal spraying

The invention belongs to the technical field of plasma thermal spraying, and discloses a preparation method and application of niobium powder for plasma thermal spraying, and the preparation method of the niobium powder comprises the following steps: S1, primary sintering: uniformly mixing niobium oxide and niobium carbide, then carrying out compression molding, and carrying out primary vacuum reduction sintering to obtain hydrogenated primary niobium; the primary sintering is segmented sintering: in the first stage, the sintering temperature is 1100-1200 DEG C; in the second stage, the sintering temperature is 1500-1600 DEG C; in the third stage, the sintering temperature is 1900-2000 DEG C; s2, primary niobium powder is prepared; s3, secondary sintering: firstly, uniformly mixing the primary niobium powder with a forming agent, then carrying out compression molding, and carrying out secondary vacuum sintering at the sintering temperature of 1900-2100 DEG C to obtain hydrogenated secondary niobium; and then, the hydrogenated secondary niobium is sieved and dehydrogenated to obtain niobium powder. The niobium powder preparation method has the advantages of being simple in technological process, high in production efficiency, low in energy consumption, small in pollution and the like, and the prepared niobium powder is uniform in particle size and low in oxygen content and completely meets the use requirement of thermal spraying.
Owner:JIANGMEN FUXIANG ELECTRONIC MATERIALS CO LTD +1

Preparation process of high-carbon ferrochrome based on plasma spheroidization technology

This invention discloses a preparation process for high-carbon ferrochrome based on plasma spheroidization technology, belonging to the field of powder metallurgy. The process involves crushing and ball milling high-carbon ferrochrome blocks to obtain pre-formed powder, adding tannic acid, urea, nickel acetate tetrahydrate, and citric acid for coating, followed by spray drying. After pre-reduction carbonization in an argon-hydrogen atmosphere, the powder is then spheroidized using a radio frequency inductively coupled plasma torch. In-situ nanostructure growth is achieved in a mixed atmosphere of argon, hydrogen, and acetylene. Nickel acetate is reduced to catalytically active elemental nickel nanoparticles under the action of hydrogen and carbon monoxide. The powder is then cooled, graded, and inertly encapsulated to obtain a high-sphericity, low-oxygen-content, high-carbon ferrochrome-based core-shell structured spherical powder. The process flow of this invention is continuous and controllable, effectively improving powder flowability, bulk density, hardness, and corrosion resistance, and is applicable to additive manufacturing, thermal spraying, and powder metallurgy forming.
Owner:INNER MONGOLIA HUAMING NEW MATERIALS CO LTD

Cathode part, anode part, feeding device, thermal spraying apparatus, method for manufacturing such a cathode part and / or anode part, method for operating a thermal spraying apparatus, use of a cathode part, use of an anode part and use of a powder particle feeding device

The invention relates to a cathode part for a device for thermal spraying, in particular for atmospheric plasma spraying and / or protective gas plasma spraying and / or vacuum plasma spraying, with a base body having a longitudinal axis, with a powder channel extending along the longitudinal axis for guiding powder particles from an input side of the cathode part to an output side of the cathode part through the cathode part.
Owner:SMS GROUP GMBH

Preparation method and application of high-density yttrium-aluminum composite spraying granulation powder

The invention relates to the technical field of thermal spraying materials, in particular to a preparation method and application of high-density yttrium-aluminum composite spraying granulation powder. The preparation method comprises the following steps: dissolving Y (NO3) 3.6 H2O and boehmite powder in deionized water to obtain a clear solution; under vigorous stirring, dropwise adding a precipitant into the clear solution, then adding urea, uniformly mixing, heating and continuously stirring until the reaction is complete and the solution becomes turbid; standing, collecting precipitate, washing and drying to obtain precursor powder; calcining the dried precursor powder in a high-temperature furnace to obtain YAG mixed powder; pouring the YAG mixed powder, a binder and an antioxidant into pure water, stirring, and carrying out ball milling to form composite slurry; performing spray granulation on the composite slurry to obtain spherical granulation powder; the uniform distribution of yttrium in the obtained granulated powder and the synergistic effect of BN remarkably improve the oxidation resistance and high-temperature stability of the coating; splashing and pores in the spraying process are reduced through the spherical particles, and the compactness of the coating is improved.
Owner:CHANGZHOU GEOQUIN NANO NEW MATERIALS

Thermal zinc spraying device

The utility model provides a thermal zinc spraying device. The thermal zinc spraying device comprises a first fixing frame, a second fixing frame and a third fixing frame, the first mounting assembly is arranged on the first fixing frame in a sliding manner; the second mounting assembly is arranged at the end, away from the first mounting assembly, of the first fixing frame in a sliding mode, and the first mounting assembly and the second mounting assembly are oppositely arranged; the bar is rotationally connected with the first mounting assembly and the second mounting assembly; the second fixing frame is arranged on one side close to the first fixing frame; and the zinc spraying assembly is arranged on the second fixing frame in a sliding mode, and the zinc spraying assembly is used for spraying zinc to the bar. The hot zinc spraying device enables hot zinc spraying of bars to be more convenient and faster.
Owner:NINGBO DAZHI MACHINE TECH CO LTD

Surface strengthening treatment equipment and process for a laser cutting machine bed

ActiveCN120924899BImprove the efficiency of surface strengtheningImprove strengthening efficiencyMolten spray coatingThermal sprayingLaser cutting
The application relates to the technical field of surface strengthening treatment, in particular to a surface strengthening treatment equipment and process for a laser cutting machine bed, which comprises a plasma spraying device and two electric sliding tables fixedly installed at one end of the plasma spraying device, a side plugging mechanism and a plurality of uniformly distributed plugging strips are arranged on the side, away from the plasma spraying device, of the mounting seat, an unlocking mechanism is arranged in the mounting seat, an upper plugging plate is movably arranged in the mounting seat, and a fixing mechanism is arranged at the two ends of the support. The surface strengthening treatment of the linear guide rail sliding block can adopt the process of plasma spraying and thermal spraying powder and wire material, the linear guide rail sliding block is automatically shielded by the mutual cooperation between the upper plugging plate, the side plugging plate, the plurality of plugging strips and the mounting seat in the device, and the ball circulating track, the sealing groove, the end cover interface and the threaded hole at the top of the linear guide rail sliding block are automatically shielded.
Owner:YANGZHOU YUANZHANG MACHINERY MANUFACTURING TECHNOLOGY CO LTD

Passivation solution, preparation method thereof and construction process of metal composite coating

The invention discloses a passivation solution, a preparation method of the passivation solution and a construction process of a metal composite coating, and aims to solve the problem of effective passivation treatment on the surface of an exposed steel substrate after thermal spraying of an anode metal coating. Aiming at the problem of bimetal primary battery effect occurring in the passivation stage of a thermal spraying anode metal coating simultaneously existing on a steel substrate and the surface of the steel substrate, the passivation solution comprehensively utilizes the film-forming properties of phytic acid, silane and polyaniline, is supplemented with a metal accelerant, an oxidizing agent and titanium salt, and optimizes the pH value of the passivation solution to be faintly acid of 5-6; the thermal spraying anode metal coating is protected to the maximum extent, meanwhile, the passivation effect on an exposed steel base body is effectively achieved, the corrosion resistance of the exposed metal base body under the thermal spraying anode metal composite coating is achieved, and therefore the long-acting protection life of the thermal spraying anode metal composite coating is greatly prolonged.
Owner:XUZHOU ZHONGKUANG ANFENG ENG TECH +2

High-efficiency evaporation agglomeration structure thermal barrier coating powder with micro-explosion effect and preparation method of high-efficiency evaporation agglomeration structure thermal barrier coating powder

The invention discloses thermal barrier coating powder with a micro-explosion effect and an efficient evaporation agglomeration structure and a preparation method of the thermal barrier coating powder, and belongs to the technical field of thermal spraying materials. The thermal barrier coating powder is powder with an agglomeration structure and is formed by uniformly mixing and agglomerating hollow polymer microspheres and nano ceramic particles through an organic binder; the hollow polymer microspheres comprise one or more of polymethyl methacrylate, polyethylene, polystyrene, polylactic acid, polyacrylic acid, polyvinyl butyral, polyisobutene, polycarbonate and polyethylene glycol terephthalate; the nano ceramic particles comprise one of yttrium oxide stabilized zirconium oxide, rare earth zirconate, multi-element rare earth doped zirconate, rare earth tantalate and oxide. The method is used for solving the technical problem that in an existing PS-PVD process, part of powder is only melted in plasma jet and is not fully gasified, so that a lamellar structure where melted particles are accumulated is formed in a coating, and an ideal vapor deposition columnar crystal structure is not formed.
Owner:XI AN JIAOTONG UNIV

Co-based alloy powder, preparation method of gradient composite strengthened layer on surface of crystallizer copper plate and crystallizer copper plate

The invention relates to Co-based alloy powder, a preparation method of a gradient composite strengthening layer on the surface of a crystallizer copper plate and the crystallizer copper plate, belongs to the field of laser processing, and solves at least one of the problems of low bonding strength of a coating on the surface of the crystallizer copper plate and a matrix, insufficient high-temperature wear resistance, thermal stress cracking and the like in the prior art. The Co-based alloy powder comprises the following components in percentage by weight: 1.60% to 1.76% of C, 28.27% to 29.73% of Cr, 0.10% to 0.25% of Ni, 0.30% to 0.50% of Fe, 14.00% to 16.40% of W and the balance of Co. The Co-based alloy powder enables a Co-based alloy layer to have high-temperature wear resistance and high crack resistance, and based on the Co-based alloy powder, the gradient composite strengthened layer prepared on the surface of the crystallizer copper plate through the composite technology of thermal spraying, laser remelting and laser cladding has high interface bonding force, wear resistance and good thermal shock resistance.
Owner:CHINA IRON & STEEL RESEARCH INSTITUTE GROUP CO LTD

A method for depositing tantalum carbide composite coatings

The present invention discloses a method for depositing a tantalum carbide composite coating, comprising five steps: S1: generating a powder composition signal; S2: based on the powder composition signal, pre-depositing a tantalum carbide transition layer on the substrate surface and curing it through heat treatment to form a transition layer interface signal; S3: based on the transition layer interface signal, activating a three-layer combined atmosphere protection system comprising overall cavity atmosphere protection, flame annular gas curtain protection, and substrate back cooling protection, generating an oxygen concentration monitoring signal and a protective gas flow control signal, and simultaneously generating a coating thickness signal; S4: based on the coating thickness signal, switching the thermal spraying gun to a low-power plasma beam mode to form a densified coating signal; S5: changing the proportion of carbon powder in the composite powder, repeating steps S3 and S4 at least once, and outputting the final coating signal. The tantalum carbide composite coating deposition method of the present invention can solve the problems of low bonding strength, easy oxidation, and high porosity of existing thermally sprayed tantalum carbide coatings.
Owner:ZHEJIANG LIUFANG CARBON TECH CO LTD

Arc-assisted plasma spraying method and device

The invention relates to the technical field of thermal spraying, in particular to an arc-assisted plasma spraying method and device, and the method comprises the following steps: selecting wires of corresponding materials and specifications according to spraying requirements; the two sets of wires are oppositely arranged and fed into a to-be-sprayed area, and the wires are melted through auxiliary electric arcs; a main arc is utilized to excite gas to form plasma, and the plasma blows away the molten wire; and the molten wire blown away by the plasma is sprayed to a workpiece to be sprayed. The device is convenient to use, high in energy utilization rate, low in energy consumption, high in processing efficiency, simple in structure and high in reliability.
Owner:CHANGZHOU YILI ADDITIVE TECHNOLOGY CO LTD

Substrate preheating and spraying integrated device for low-porosity nano ceramic coating

The invention belongs to the technical field of nano coating spraying, and particularly relates to a low-porosity nano ceramic coating base material preheating and spraying integrated device which comprises a rack, a three-axis moving module and a positioning mechanism are arranged on the rack, a spraying gun head is arranged at the output end of the three-axis moving module, a base material is clamped and fixed to the positioning mechanism, and the spraying gun head is arranged at the output end of the three-axis moving module. A heating electric device is arranged on the side, in the spraying advancing direction, of the spraying gun head, and the position, located in the circumferential direction of the spraying gun head, of the heating electric device changes along with the spraying advancing direction of the spraying gun head. According to the base material preheating and spraying integrated device for the low-porosity nano ceramic coating in the technical scheme, the base material preheating function and the base material spraying function are integrated, spraying work is carried out after preheating operation is carried out on the base material, thermal stress between the coating and the base material is reduced by precisely preheating the base material, and the coating quality is improved. The binding force between the base material and the coating is improved, and the probability of generating pores is reduced, so that the requirement of low porosity of the nano ceramic coating is met.
Owner:HEFEI KEDE SURFACE TECH

Process for spraying titanium black on surface of titanium metal by plasma thermal spraying method

The invention relates to the field of plasma thermal spraying and thermal spraying powder and wires, and provides a process for spraying titanium black to the surface of titanium metal through a plasma thermal spraying method. Titanium black powder is selected as a spraying material; atmospheric plasma spraying equipment is adopted for spraying, and the technological parameters are as follows: the power of a spray gun is 30-80 kW, and the spraying distance is 80-150 mm; the working gas comprises main gas and secondary gas, the main gas is argon or nitrogen, and the secondary gas is hydrogen or helium; post-treatment is conducted on a coating obtained through spraying, specifically, heat treatment is conducted at the temperature of 400-600 DEG C under the argon protective atmosphere, and heat preservation is conducted for 1-4 hours. Titanium black is sprayed to the surface of titanium metal through a plasma thermal spraying method, and titanium metal surface modification with high bonding strength, high hardness, high wear resistance and high chemical stability is achieved.
Owner:YONGXING HUIYOU NEW MATERIAL TECH CO LTD

Electric explosion spraying device and method for inner wall of slender pipe

The invention relates to the field of powder spraying and thermal spraying, and particularly discloses a slender pipe inner wall electric explosion spraying device which comprises a fixing support, and the fixing support is sequentially connected with a wire feeding mechanism, a positive electrode, a steel pipe automatic lifting mechanism, a steel pipe wall automatic cleaning mechanism and a negative electrode from top to bottom. A discharging port of the wire feeding mechanism, the positive electrode and the negative electrode are all arranged in the vertical direction, the steel pipe wall automatic cleaning mechanism is installed on the outer side face of the upper half portion of the negative electrode, and the positive electrode and the negative electrode are jointly wrapped by an inert gas protection device. The equipment can efficiently achieve electric explosion spraying operation on the inner wall of the long and thin pipe, the overall height of the equipment can be flexibly matched according to the length of the to-be-sprayed steel pipe, and the equipment has good scene adaptability. The spraying length of each time can be accurately set according to actual requirements and can be adjusted by adjusting the distance between the positive electrode and the negative electrode, operation is convenient, and adjustment and control are accurate.
Owner:SHANDONG LABOR VOCATIONAL & TECHN COLLEGE

High-thickness and high-purity MAX phase coating and preparation method thereof

The invention discloses a high-thickness and high-purity MAX phase coating and a preparation method thereof.The method comprises the steps that firstly, metal oxide and a carbon source are mixed, and spherical precursor powder is prepared through spray granulation after high-energy ball milling; 2, depositing a transition layer on the surface of the substrate subjected to sand blasting treatment by adopting a plasma spraying method, and then depositing spherical precursor powder on the transition layer to form a precursor coating; and 3, immersing the substrate with the precursor coating into molten salt for electrolysis, so that the precursor coating is converted into the MAX phase coating through electric deoxidation. According to the method, a plasma spraying-fused salt electrochemical conversion synergistic process is adopted, the sprayed precursor coating is converted into the MAX phase coating through in-situ electrodeoxidation of fused salt electrochemistry, the deposition efficiency is high, the defects of carbon loss, phase decomposition, oxidation and the like of a coating product during direct thermal spraying of the MAX material are overcome, and the thermal spraying quality of the MAX material is improved. The preparation of the high-thickness and high-purity MAX phase coating is realized, and the method is suitable for the field of surface protection.
Owner:NORTHWEST INSTITUTE FOR NONFERROUS METAL RESEARCH

Coil for deforming metal parts by magnetic impulse, methods for manufacturing and reconditioning such a coil

The invention relates to a coil (100) for deforming a metal part (200) by magnetic pulse, comprising a body (120) having a first surface (122) intended to be positioned opposite the part to be deformed (200). The coil (100) has, at said first surface (122), a reinforcement (180), said reinforcement (180) being made of a metallic material deposited by cold thermal spraying. Figure for the abstract: Fig. 6
Owner:ADM28 FRANCE

A wear-resistant and corrosion-resistant composite coating on a metal substrate surface and a preparation method thereof

This invention relates to the field of surface spraying technology, and discloses a thermally sprayed wear-resistant and corrosion-resistant composite coating for metal substrates and its preparation method. The method includes: degreasing, sandblasting, purging, and preheating the surface of the metal substrate; dispersing, drying, and pre-curing Cr3C2 particles in a coating slurry containing flake Cr2O3 particles, borosilicate glass particles, aluminum phosphate particles, and silica sol to obtain barrier-coated hard reinforcing particles; spraying NiCrBSi alloy powder, barrier-coated hard reinforcing particles, and Al2O3 particles into granules, followed by thermal spraying, and then impregnating and sealing under negative pressure and curing to obtain the composite coating. This invention distributes the barrier phase at the particle interface around the Cr3C2 hard phase, limiting the spread of corrosive media along the particle interface and wear grooves after wear, thereby improving the service stability of the coating under wear-corrosion coupled conditions.
Owner:SHENZHEN ZHONGZHIKUN TECHNOLOGY CO LTD

Multi-chamber explosion spraying laser-assisted positioning device and method

The invention discloses a multi-chamber explosion spraying laser auxiliary positioning device and method, and belongs to the field of auxiliary positioning of thermal spraying equipment such as multi-chamber explosion spraying. The device comprises a line laser, a supporting frame, a movable support, a connecting rod, a point laser and a sliding block. The line lasers are evenly arranged around the supporting frame and are perpendicular to the end face of the supporting frame. Movable supports are symmetrically arranged on the two sides of the supporting frame and connected with the sliding blocks through two connecting rods respectively, and point lasers are arranged on the movable supports. The device is fixed to the multi-chamber explosion spraying gun through the supporting frame, the sliding block can move up and down on the surface of the explosion spraying gun, the angle of the movable support is driven to change through the connecting rod, and the laser angles of the two point lasers are synchronously adjusted. According to the method, the center position and the spraying distance of the multi-chamber explosion spraying gun can be rapidly and accurately positioned at low cost, and the problems that the multi-chamber explosion equipment cannot be rapidly and accurately positioned and can not be used online in an existing method are solved.
Owner:浙江巴顿焊接技术研究院 +1