The invention discloses a novel nano-
coating cast steel
brick and a preparation method thereof. The cast steel
brick comprises a cylindrical
refractory matrix, a double-layer nano
coating and a modified
metal reinforcing belt, wherein the double-layer nano
coating comprises a nano aluminum
oxide bottom layer and a functional layer containing a
sol-gel pre-coated
graphene-
ceramic composite material. According to the preparation method, pulse vibration forming, a
sol-gel pre-coating technology and a carbon thermal reduction protective
atmosphere sintering technology are adopted, the
graphene-
ceramic composite material has an Al2O3-BN double-layer
ceramic coating layer protection structure, and the
structural stability of
graphene at the high temperature is ensured. The technical problems of low refractoriness, poor
corrosion resistance and short service life of a traditional cast steel
brick are solved, the refractoriness is improved by about 6%, the
corrosion resistance is improved by 78%, the
thermal shock stability is improved by about 79%, the
single use performance is improved by 250%, and the cast steel brick is suitable for
molten steel flow control in a continuous
steel casting process.