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Microstructure is the very small scale structure of a material, defined as the structure of a prepared surface of material as revealed by an optical microscope above 25× magnification. The microstructure of a material (such as metals, polymers, ceramics or composites) can strongly influence physical properties such as strength, toughness, ductility, hardness, corrosion resistance, high/low temperature behaviour or wear resistance. These properties in turn govern the application of these materials in industrial practice. Microstructure at scales smaller than can be viewed with optical microscopes is often called nanostructure, while the structure in which individual atoms are arranged is known as crystal structure. The nanostructure of biological specimens is referred to as ultrastructure. A microstructure’s influence on the mechanical and physical properties of a material is primarily governed by the different defects present or absent of the structure. These defects can take many forms but the primary ones are the pores. Even if those pores play a very important role in the definition of the characteristics of a material, so does its composition. In fact, for many materials, different phases can exist at the same time. These phases have different properties and if managed correctly, can prevent the fracture of the material.
Fatigue life simulation evaluation method for lightweight aluminum alloy material of new energy automobile
The invention discloses a fatigue life simulation evaluation method for a lightweight aluminum alloy material of a new energy automobile, and relates to the technical field of material life evaluation. A microstructure image is collected, coupling features are extracted through machine learning, and heterogeneous data fusion and enhancement are completed; generating a topological optimization structure based on a GAN, introducing a VPSC model to describe anisotropy according to a stress gradient dynamic grid, and constructing a dynamic finite element model; fusing vehicle driving data, predicting a load by using LSTM, performing VMD decomposition and environment correction, and realizing space-time correlation load spectrum reconstruction; a phase field model is used in a microcosmic mode, cracks are tracked in a macroscopic mode through XFEM, damage parameters are transmitted in a bidirectional coupling mode, and multi-physics field coupling simulation is carried out; fusing simulation and test data by adopting Bayesian reasoning, calculating life probability distribution, and correcting parameters when errors exceed the limit; according to the method, the fatigue life prediction error is finally reduced, the time consumption of single simulation is reduced, full-life-cycle evaluation and visual early warning are realized, an efficient scheme is provided for lightweight design, and industrial technology upgrading is promoted.
Owner:ANHUI TECHN COLLEGE OF MECHANICAL & ELECTRICAL ENG
Curved polyaniline modified 3D printing polyurethane material and application thereof
The invention belongs to the technical field of polymer preparation, and particularly relates to a curved-surface polyaniline modified 3D printing polyurethane material and application thereof. According to the preparation method, an ice crystal hard template method and a polyether glycol soft template method are combined, so that the microstructure of polyaniline is adjusted, and the curved polyaniline with regular morphology is prepared. The curved-surface arc-shaped structure has a large specific surface area, can form more contact sites with resin when being directly melt-blended with the resin, is beneficial to construction of a conductive path, and is not easy to agglomerate due to the curved-surface structure. The polyaniline with the arc-shaped structure is of a three-dimensional space structure and is directly blended with the resin to form a randomly arranged conductive network structure, so that the composite material is not easy to break when being impacted, and can be better embedded between the resin to form a stress transfer channel, and a complex three-dimensional network structure is constructed; the mechanical property and the antistatic capability of the product are improved.
Owner:SUZHOU GANGRUITONG NANO MATERIALS TECH CO LTD
High-bio-based PHA-acrylate latex paint as well as preparation method and application thereof
The invention discloses a high-bio-based PHA-acrylate emulsion paint as well as a preparation method and application thereof, and belongs to the technical field of water-based paints. The film former of the latex paint comprises 60% to 90% of polyhydroxyalkanoate (PHA) with a moderate crystallinity of 40% to 60%, and 10% to 40% of a specific bio-based acrylate copolymer with a Tg of not higher than 5 DEG C. According to the invention, a core-shell microstructure in which a rigid PHA phase is wrapped by a flexible acrylate phase is constructed through a key process including ultrasonic treatment. According to the structure, low-temperature film forming can be achieved without a VOC coalescing agent, the bio-based content of an obtained paint film is higher than 70%, the VOC content is lower than 0.5 g / L, the scrub resistance is larger than 7000 times, and the technical problem that high bio-based content and high performance of a PHA coating are difficult to achieve at the same time is solved.
Owner:DU BAI CHENG NEW MATERIAL TECH (SHANGHAI) CO LTD +2
Seed packaging bag AI intelligent anti-counterfeiting traceability management system and method
ActiveCN120494856ADigital data protectionBiological modelsDigital identityComputer graphics (images)
The invention provides a seed packaging bag AI intelligent anti-fake traceability management system and method, and relates to the field of household kitchens. The AI intelligent anti-fake traceability management system for the seed packaging bag comprises an intelligent anti-fake packaging bag which is provided with a natural random physical texture layer, a dynamic optical structure layer covering the natural random physical texture layer and an encrypted identifier storing a digital identity (DID), and the microstructure of the natural random physical texture layer forms a uniqueness feature which cannot be copied. The dynamic optical structure layer generates a variable optical effect during physical interaction. Unique biological fingerprints are formed through microcosmic random textures of a packaging base material, the optical variable effect of a microlens array is overlaid, each packaging bag has the unclonability of the physical level, and in combination with dynamic comparison of a multi-mode AI engine on real-time texture features and block chain anchoring initial values and optical living body frequency analysis, the non-clonability of the packaging bag is improved. And a three-dimensional verification closed loop which is difficult to break by a counterfeiter is realized.
Owner:HEFEI JINHANG PACKAGING MATERIALS CO LTD
Electromagnetic wave attenuation performance optimization control method and system for iron tailing-based geopolymer
ActiveCN120430093AData processing applicationsCement productionSilicon oxideParticle-size distribution
The invention provides an iron tailing-based geopolymer electromagnetic wave attenuation performance optimization control method and system, and relates to the technical field of electromagnetic wave attenuation, and the method comprises the steps: 1, setting a synthesis condition parameter set of an iron tailing-based geopolymer in a simulation environment, comprising virtual matching of raw materials, particle size distribution, concentration gradient of an alkali activator and curing temperature-time coupling parameters, and a forming process is deduced through an amorphous phase topological configuration and a pore network evolution rule of aluminosilicate gel in a geopolymer microstructure; and step 2, constructing an interface reaction kinetics process based on the synthesis condition parameter set, and generating an enhanced interface digital mapping system with periodically arranged aluminum oxide and silicon oxide regular tetrahedrons through virtual iteration of mineral admixture ratio and forming process parameter boundary conditions. According to the method, a strengthened interface is constructed through simulation synthesis, a loss layer database is established, and microstructure regulation and control and multi-band electromagnetic wave efficient attenuation are achieved.
Owner:FUJIAN CHUANZHENG COMM COLLEGE
Wire rod for 2500-2560MPa-grade stress corrosion resistant prestressed steel strand, steel strand and production method
The invention discloses a steel wire rod for a 2500-2560 MPa grade stress corrosion resistant prestressed steel strand, the steel strand and a production method. The steel wire rod comprises the following chemical components in percentage by mass: 0.95-1.02% of C, 0.8-1.5% of Si, 0.5-1.0% of Mn, 0.25-0.45% of Cr, 0.02-0.08% of V, 0.01-0.05% of Nb, less than 0.30% of Ni, less than 0.30% of Cu, less than 0.30% of Mo, less than or equal to 0.008% of S, less than or equal to 0.010% of P, less than or equal to 0.004% of N, less than or equal to 0.0020% of O and the balance of Fe and other inevitable impurities. By optimizing the chemical components and the production process and refining the microscopic structure, the steel strand prepared from the steel wire rod has high tensile strength, the minimum stress corrosion value is 2.5 hours, the median value is more than 5 hours, and the steel strand shows excellent stress corrosion resistance.
Owner:SHANGHAI TONGJI CONSTR ENG DESIGN CO LTD +1
Flexible magnetic tactile sensing device based on microstructure elastic layer, three-dimensional force measuring device and measuring method
PendingCN120927180ASynthetic resin layered productsElectrical equipmentCondensed matter physicsMaterials science
The invention discloses a flexible magnetic tactile sensing device based on a microstructure elastic layer, a three-dimensional force measuring device and a measuring method.The flexible magnetic tactile sensing device comprises a flexible magnetic film, the microstructure elastic layer, a Hall sensor, a PCB and a bottom shell, the Hall sensor is installed on the PCB, and the flexible magnetic film, the microstructure elastic layer, the PCB and the bottom shell are sequentially stacked from top to bottom; the microstructure elastic layer is of a non-planar structure, when the flexible magnetic film deforms due to stress, deformation of the flexible magnetic film is transmitted to the microstructure elastic layer, the change of the three-axis magnetic field intensity is measured through the Hall sensor and uploaded to a PC terminal for data processing, and three-dimensional force measurement is achieved. Three-dimensional force measurement can be achieved, the flexible magnetic film can generate local deformation in the normal direction when normal force is applied, the flexible magnetic film can generate tangential displacement when tangential force is applied, and application scenes suitable for different microstructure elastic layers are provided according to quantitative analysis results.
Owner:SOUTHEAST UNIV
Method, device and equipment for determining microscopic mechanical property of rock
The embodiment of the invention relates to the technical field of rock mechanics, in particular to a rock micromechanical property determination method, device and equipment, and the method comprises the following steps: carrying out indentation test on a target area on the surface of a rock sample to obtain micromechanical response data of the rock sample; the micro-mechanical response data represents the change relationship between the micro-mechanical response of the rock sample and time; scanning a target area on the surface of the rock sample in the indentation test process to obtain microstructure evolution data corresponding to the micromechanical response data; the microstructure evolution data represents a change relationship between the microstructure of the rock sample and time; and determining the micromechanical properties of the rock sample according to the micromechanical response data of the rock sample and the corresponding microstructure evolution data. According to the embodiment of the invention, the heterogeneous micro-mechanical property of the rock can be accurately represented based on collaborative analysis of the micro-mechanical response and the microstructure of the rock sample at multiple time points, and dynamic, in-situ and quantitative representation of the micro-mechanical property of the rock is realized.
Owner:CHINA UNIV OF PETROLEUM (BEIJING)
Analysis method and system for dynamic recrystallization structure morphology of titanium alloy based on machine learning and medium
ActiveCN120544757AChemical property predictionBiological modelsMetallic materialsPrediction probability
The invention discloses an analysis method and system for a dynamic recrystallization structure form of a titanium alloy based on machine learning and a medium, and belongs to the technical field of metal material microstructure quantitative characterization, a Gleeble thermal compression test is processed on a titanium alloy to be tested, multi-modal data is collected, a DRX probability graph is output based on a DRX segmentation model, and then the characteristics of DRX are extracted. And respectively inputting the DRX features into the first-level classifier, carrying out PCA dimension reduction processing, splicing and fusing the prediction probability and the features after dimension reduction, and inputting the spliced and fused features into a second-level classifier to output a two-dimensional DRX segmentation map. Based on the FIB-SEM tomography sequence image, reconstructing a three-dimensional model of the DRX crystal grain so as to carry out consistency verification on the two-dimensional DRX segmentation image; and evaluating a correlation coefficient of the three-dimensional model and the two-dimensional DRX model, and finally carrying out three-dimensional visualization on the space aggregation of the DRX crystal grains. According to the method, the automation degree and efficiency of dynamic recrystallization proportion and type identification are remarkably improved.
Owner:SHANGHAI JIAOTONG UNIV
Double cold rolled non-oriented electrical steel and a method of manufacturing non-oriented electrical steel thereof
A double cold rolled non-oriented electrical steel sheet having a composition including, expressed in percentage by weight: 0.0001%≤Carbon≤0.007%, 0.15%≤Manganese≤0.3%, 3.2%≤Silicon≤3.8%, 0.8%≤Aluminum≤1.1%, Phosphorus≤0.15%, Sulfur≤0.006%, Nitrogen≤0.09%, and can contain various optional elements. The remainder composition being iron and unavoidable impurities caused by processing, the microstructure is made of ferrite and has in area fraction, 80% to 100% recrystallized microstructure, 0% to 20% non-recrystallized microstructure wherein the average grain size of recrystallized microstructure is from 20 microns to 110 microns and having a percentage of eddy current losses in total iron losses, measured at 1 T and 400 Hz according to IEC 60404-2 standards, less than 30% when calculated in accordance of Bertotti method and simultaneously having a magnetic polarization at 5000 A / m (J50) from 1.66 T to 1.69 T.
Owner:ARCELORMITTAL SA
Production quality evaluation method of gold bonding wire
The invention discloses a production quality evaluation method for a gold bonding wire, and relates to the technical field of microelectronic packaging, and the method comprises the following steps: obtaining a surface image of the gold bonding wire through a high-resolution image collection system; performing preprocessing on the image data based on the acquired image to eliminate noise and enhance contrast; through the image data, extracting surface topography gradient features by using morphological operation, and quantifying microstructure changes of the surface of the gold wire; extracting texture energy characteristics through wavelet multi-scale decomposition, and analyzing distribution characteristics of surface textures from different scales; self-adaptive fusion is carried out on the morphological gradient features and the texture energy features, and the feature expression of the defect area is enhanced by dynamically adjusting the weight; dividing the boundary of a defect region by adopting an adaptive threshold segmentation method, and separating a normal region from an abnormal region; and extracting geometric and textural features of the defect region obtained by segmentation, realizing automatic discrimination of defect types through a classification model, and outputting a quality evaluation result.
Owner:FENGRUICHENG TECH (SHENZHEN) CO LTD +1
Earth and rockfill dam material seepage deformation inspection system and method
The invention discloses an earth and rockfill dam material seepage deformation inspection system and method, and relates to the technical field of earth and rockfill dam engineering.The method comprises the steps that a sample of an earth and rockfill dam material is prepared and arranged in a test cavity of a permeameter; maintaining a steady-state seepage field in the sample; in the maintaining process of the steady-state seepage field, acoustic response signals and thermal response signals excited in the sample due to the seepage effect are synchronously collected through a distributed sensing system arranged around the sample; analyzing the acquired acoustic response signal and thermal response signal, and identifying and positioning an acoustic abnormal area with abnormal sound energy release and a thermal abnormal area with abnormal thermal change; and after the early warning signal is generated, the spatial and temporal distribution characteristics of the acoustic abnormal region and the thermal abnormal region are used as input, a parameter distribution field representing the damage evolution of the microstructure in the sample is calculated through a coupled physical inversion algorithm, and the permeability stability of the sample is evaluated based on the parameter distribution field.
Owner:LIANYUNGANG WATER CONSERVANCY PLANNING & DESIGN INST CO LTD
Metal fatigue life prediction method under laser shock peening
ActiveCN120452639ADesign optimisation/simulationComputational materials scienceRough surfaceMetallic materials
The invention discloses a metal fatigue life prediction method under laser shock peening, and relates to the technical field of metal material fatigue life prediction. The invention discloses a metal fatigue life prediction method under laser shock peening. The metal fatigue life prediction method comprises the following steps of roughness model construction, roughness evolution simulation, roughness value calculation, material attribute endowing and fatigue life prediction. According to the method, the real surface is subjected to laser shock peening, the roughness evolution condition of the metal surface subjected to laser shock peening is accurately predicted, and then the fatigue life is predicted by adopting a method of combining a Basic-Manson-Coffin formula and continuous damage mechanics. The method fully considers the local complex stress-strain state under the evolution of the roughness surface microstructure after laser shock peening, truly simulates the fatigue progressive damage process of the sample after comprehensive consideration of laser shock peening, and can effectively improve the prediction precision of the fatigue life of the metal after laser shock peening.
Owner:NANCHANG UNIV
Double cold rolled non-oriented electrical steel and a method of manufacturing non-oriented electrical steel thereof
A double cold rolled non-oriented electrical steel sheet having a composition including of the following elements, expressed in percentage by weight: 0.0001%≤Carbon≤0.007%, 0.1%≤Manganese≤0.3%, 3.1%≤Silicon≤3.8%, 0.6%≤Aluminum≤0.8%, Phosphorus≤0.15%, Sulfur≤0.006%, Nitrogen≤0.09%, and can contain various optional elements. The remainder composition is iron and unavoidable impurities caused by processing. The microstructure ferrite and has in area fraction, 80% to 100% recrystallized microstructure, 0% to 20% non-recrystallized microstructure wherein the average grain size of recrystallized microstructure is from 20 microns to 110 microns and having a percentage of eddy current losses in total iron losses, measured at 1 T and 400 Hz according to IEC 60404-2 standards, of 40 to 50% when calculated in accordance with Bertotti method and simultaneously having a magnetic polarization at 5000 A / m (J50) from 1.66T to 1.7T.
Owner:ARCELORMITTAL SA
Photovoltaic POSS (Polyhedral Oligomeric Silsesquioxane)-containing antireflection film coating liquid and preparation method thereof
The invention discloses a photovoltaic POSS (polyhedral oligomeric silsesquioxane)-containing antireflection film coating liquid and a preparation method thereof, the coating liquid comprises the following raw materials in parts by weight: 80-100 parts of modified emulsion, 10-15 parts of modified graphene, 3-5 parts of sodium dodecyl benzene sulfonate, 1-3 parts of triethylene tetramine and 40-60 parts of deionized water, a modified additive in the coating liquid contains a polyhedral oligomeric silsesquioxane structure, the polyhedral oligomeric silsesquioxane structure can form uniformly-distributed nanopores and is matched with a two-dimensional honeycomb lattice structure in the graphene oxide, the surface roughness can be increased, the microstructure can scatter incident light and reduce specular reflection, so that the surface light transmittance is improved, and meanwhile, the modified additive molecule contains a fluoroalkyl structure, so that the surface light transmittance is improved. The fluoroalkane has a high refractive index, so that light reflection can be reduced, and the light transmittance is further improved.
Owner:NINGBO OSDA SOLAR CO LTD
Light guide film light intensity distribution regulation and control method and system based on microstructure optimization
The invention relates to the technical field of light guide film light intensity distribution regulation and control methods based on microstructure optimization, discloses a light guide film light intensity distribution regulation and control method and system based on microstructure optimization, and aims at solving the problems that an existing light guide film is fixed in light intensity distribution, insufficient in optimization precision and difficult to customize. The method comprises the following steps: constructing a light guide film model and a target light intensity distribution diagram, initializing microstructure parameters and simulating to obtain simulated light intensity distribution; deviation is calculated and serves as optimization algorithm input, and microstructure parameters are iteratively adjusted through a particle swarm optimization algorithm based on gradient guidance until convergence is met; and converting the optimized microstructure parameters into a manufacturing instruction. Through the scheme, reverse high-precision customization of light intensity distribution of the light guide film can be realized, the design efficiency, the light energy utilization rate and uniformity are remarkably improved, and the research and development period is shortened.
Owner:THE SHENZHEN CITY SOAR THE YU HUI LTD CO OF ELECTRONICS SCI & TECH
Additive manufacturing lens surface optimization method based on real-time feedback control
The invention relates to the technical field of additive manufacturing, and discloses an additive manufacturing lens surface optimization method based on real-time feedback control. The method comprises the following steps: firstly, acquiring eye biometric data and personalized visual demand parameters of a wearer, establishing a personalized optical model of eyeballs according to the eye biometric data and the personalized visual demand parameters, and deducing a retina defocusing amount distribution map; and determining spatial arrangement and geometric morphology parameters of the distributed out-of-focus microstructure layer on the lens according to the atlas. In the additive manufacturing process, the optical material is deposited and solidified layer by layer, and the three-dimensional shape information of the surface of the optical material is obtained in real time after deposition of each layer. And comparing and analyzing the morphology information with a theoretical model to generate a morphology deviation result. And then, a correction instruction of the printing parameters is calculated by using the correction model, and the printing parameters of the additive manufacturing equipment are adjusted in real time, so that real-time compensation and optimization of the morphology deviation are realized, and finally, a high-precision lens product meeting personalized optical design requirements is manufactured.
Owner:南通诺瞳奕目医疗科技有限公司 +1
Composite material microstructure reverse design method and system based on generative model
PendingCN120496704ADesign optimisation/simulationComputational materials scienceData setDesign cycle
The invention belongs to the related technical field of composite material additive manufacturing, and discloses a composite material microstructure reverse design method and system based on a generative model, and the method comprises the steps: constructing a sample data set corresponding to a microstructure image-attribute parameter of a composite material; performing conditional embedding enhancement on the unconditional generation model, constructing a conditional embedding generation model, training the conditional embedding generation model by using a sample data set corresponding to a microstructure image-attribute parameter, the attribute parameter being an embedding condition during image generation, and obtaining a trained model as a reverse design model; and generating a design microstructure image by using a reverse design model according to the expected attribute parameters. According to the method, a reverse design process of quickly and accurately generating a corresponding vivid microstructure according to expected attributes is realized on the basis of powerful image generation and conditional embedding capability of the generative model, and the problems of long design period and uncontrollable effect are solved.
Owner:HUAZHONG UNIV OF SCI & TECH
Laser processing method for coated armor structure of wear-resistant super-hydrophobic aluminum bronze
The invention relates to a laser processing method for a coated armor structure of wear-resistant super-hydrophobic aluminum bronze, which comprises the following steps of: preparing an aluminum bronze workpiece, polishing and cleaning, depositing a ceramic wear-resistant film on the surface of the workpiece by adopting pulse laser, and etching the ceramic wear-resistant film by adopting femtosecond laser, so as to obtain a coated armor structure of the wear-resistant super-hydrophobic aluminum bronze. And then chemical modification of the wear-resistant armor structure is completed through heat treatment, chemical modification of the micro-nano surface structure is completed, and the wear-resistant super-hydrophobic aluminum bronze is obtained. The wear-resistant ceramic film and the wear-resistant armor structure can resist wear together, double guarantee is provided for the internal hydrophobic microstructure, the super-hydrophobic wear resistance of the surface of a component in underwater equipment can be improved, the service life of the component can be prolonged, and the problem of marine organism corrosion is solved.
Owner:ZHEJIANG UNIV OF TECH
Bulk solid waste-based road cementing material and preparation method thereof
The invention discloses a road cementing material based on bulk solid wastes and a preparation method thereof, and belongs to the field of geopolymer cementing materials. The material is prepared from 35-38 parts of fly ash, 15-18 parts of acid-washed red mud, 22-25 parts of carbide slag, 20-23 parts of phosphogypsum, 5-8 parts of rice hull ash, 6-9 parts of a water reducing agent and water, and the water-binder ratio is (0.4-0.5): 1. Wherein the pickling red mud is treated by 5-6% dilute sulphuric acid (pH is 8-9, and heavy metal is reduced by 30%), and the rice hull ash (SiO2 is greater than or equal to 85%) and the nano silicon dioxide (10-30nm) synergistically optimize the microstructure. The 28-day compressive strength of the material is larger than or equal to 35 MPa, the load cycle strength loss rate is smaller than or equal to 5%, the CO2 emission amount is 62 kg / t, the heavy metal leaching concentration is lower than the national standard by 50%, and the cost is only 31.6% of that of traditional cement. According to the invention, efficient synergistic utilization of four solid wastes of fly ash, red mud, carbide slag and ardealite is realized, and the concrete has the characteristics of high strength, low pollution, salt corrosion resistance and the like, is suitable for heavy-duty road base and severe cold area engineering, and has remarkable environmental protection and economic values.
Owner:INNER MONGOLIA UNIVERSITY +1
Partial pressure sintering method of silicon nitride ceramic chip
The invention relates to the technical field of high-performance ceramic preparation, in particular to a partial pressure sintering method of a silicon nitride ceramic chip, which comprises the stages of charging, negative pressure degreasing, partial pressure sintering, pressure sintering and rapid cooling: during charging, charging a green body containing a silicon nitride raw material and Y2O3 and MgO auxiliaries into a furnace, and exhausting air; in the negative-pressure degreasing stage, low-pressure nitrogen and staged heating are used for promoting formation and volatilization of an auxiliary liquid phase; volatile matters are released through stepped nitrogen partial pressure in the partial pressure stage; in the pressurizing stage, gradient increase of pressure from low pressure to 35 bar is achieved through phase change buffering, high-temperature densification, ultra-high-temperature homogenization and slow cooling, and precise pressure control is achieved by combining dynamic pressure-static pressure mode switching; according to the method, the problems of cracking, uneven density and the like of a traditional process are effectively solved, the ceramic chip yield and the dimensional precision are improved, the microstructure and the mechanical property are optimized, the high-temperature applicability and the thermal property are enhanced, meanwhile, the use amount of auxiliaries is reduced, energy consumption is reduced, and practicability and economical efficiency are achieved.
Owner:ZHEJIANG OPTOELECTRONICS (JIAXING) CO LTD
Method for detecting surface cracks of steel rail
The invention relates to a method for detecting surface cracks of a steel rail, which comprises the following steps of: controlling the environmental temperature difference change of the steel rail to enable thermal response to generate a hysteresis phenomenon, inducing slight asynchronous thermal fluctuation with discontinuous and asymmetric thermal diffusion in a local area of a material surface layer, and exposing a potential crack boundary; non-contact low-intensity laser thermal disturbance multi-angle scanning is used for executing a disturbance penetration test, non-structural thermal anomalies are removed, and a real crack area is determined; carrying out attenuation curve recording on the thermal response after multiple rounds of disturbance excitation, and reversely deducing the integrity degree of the microstructure below the crack according to the disturbance settlement time so as to judge the structural fatigue grade; environmental steady state comparison is carried out on the same detection area, through comparison of temperature and humidity, wind speed and radiation environment parameter changes before and after disturbance, if the crack area still continuously shows thermal response abnormity under a constant environment condition, it is confirmed that the thermal characteristic is caused by a structural crack, and otherwise, misjudgment caused by external accidental interference is eliminated.
Owner:ZHEJIANG YUNZONG INFORMATION TECHNOLOGY CO LTD
Optical diffusion plate microstructure defect detection method, electronic equipment and storage medium
ActiveCN121595563AImage analysisOptically investigating flaws/contaminationReference imageEngineering
The invention discloses an optical diffusion plate microstructure defect detection method, electronic equipment and a storage medium. The method comprises the following steps: acquiring images of the same diffusion plate area under at least two different illumination angles and performing elastic registration so as to eliminate image dislocation caused by plate movement; decoupling and separating physical defect features stably existing under all illumination and shadow interference features changing along with illumination from the registered image; carrying out enhancement and dynamic up-sampling processing on the physical defect features, and generating a suspected defect candidate region set with a low confidence threshold; for each candidate region, reconstructing a virtual reference image when the region has no defect through a generative model by utilizing the peripheral texture of the candidate region, and judging authenticity and outputting a confidence coefficient by comparing residual errors; and determining a final alarm result according to whether the confidence exceeds an alarm threshold. According to the invention, artifacts and real physical defects caused by mechanical micro-vibration and micro-structure reflection can be effectively distinguished, and the false alarm rate is obviously reduced.
Owner:SHENZHEN YUHUI OPTICAL TECH CO LTD
Atomic pair distribution function calculation method based on back propagation algorithm
PendingCN120727117AChemical property predictionComputational theoretical chemistryPair distribution functionAlgorithm
The invention provides an atom pair distribution function calculation method based on a back propagation algorithm, and the method comprises the steps: building a micromapping relation between a material microstructure and experimental PDF data through constructing a physical calculation layer containing lattice parameters and atom displacement; defining a loss function by taking experimental data as a supervision signal, and synchronously optimizing tens of thousands of atomic positions and lattice parameters by utilizing gradient back propagation of the loss function covering the experimental data and model calculation result deviation; and a special optimization algorithm CrystalAdam and dynamic learning rate scheduling are combined, so that global efficient search of a high-dimensional parameter space is realized. Therefore, compared with a traditional modeling method, the method provided by the invention not only can remarkably improve the optimization efficiency, but also can provide finer local adjustment in a complex structure space, thereby achieving higher precision.
Owner:GUILIN UNIVERSITY OF TECHNOLOGY
Microstructure prediction method based on technological parameter optimization of copper rod continuous casting
The invention relates to the technical field of five-wheel continuous casting low-oxygen copper, in particular to a copper rod continuous casting process parameter optimization-based microstructure prediction method, which comprises the following steps of: formulating an adjusting factor set based on a comparison result of a crystallization line position of a copper casting blank and a standard crystallization line position; obtaining a microstructure image and inputting the microstructure image into the feature comparison model to obtain an anomaly set; inputting the production elements and the abnormal set into a parameter optimization model, and screening out a plurality of adjustment schemes; setting a reference factor to perform serialized adjustment on the adjustment scheme, and casting a copper casting blank according to the previous adjustment scheme; various passive data of the cast wheel are obtained, and a real-time matrix is obtained; the production elements and the real-time matrix are input into a microscopic image prediction model, and microstructure prediction is carried out; through construction of a feature comparison model and a parameter optimization model and application of a real-time matrix and a microscopic image prediction model, the automation level of the production process is improved, and a scientific basis is provided for standardization of process parameters.
Owner:CHANGZHOU TONGTAI HIGH CONDUCTIVITY NEW MATERIALS CO LTD
Online test analysis method for physical properties of electronic component material
The invention relates to the technical field of electronic component testing for investigating or analyzing internal microstructures and physical properties of materials by utilizing an electrical means, and discloses an online testing and analyzing method for physical properties of electronic component materials, which comprises the following steps of: constructing a composite excitation signal formed by linearly superposing a main carrier voltage and a perturbation wave voltage; applying the signal to a to-be-tested electronic component and acquiring response current; and extracting an intermodulation current amplitude at an intermodulation frequency point in the frequency spectrum of which the linear response interval is excluded, calculating a nonlinear response coefficient of the material in combination with the excitation amplitude, and comparing the nonlinear response coefficient with a preset degradation threshold so as to judge whether the nonlinear response coefficient is qualified or not. By extracting intermodulation components which cannot be generated by linear contact resistance, physical isolation of external contact noise in a frequency domain is realized, and the problem that contact resistance fluctuation and material intrinsic aging cannot be distinguished in a traditional linear impedance test is solved.
Owner:SICHUAN SHENGYI ELECTRICAL EQUIPMENT CO LTD
Low-voltage aluminum conductor and preparation method thereof
ActiveCN120432221APlastic/resin/waxes insulatorsInorganic insulatorsElectrical conductorCross-linked polyethylene
The invention relates to the technical field of metal wires, in particular to a low-voltage aluminum wire and a preparation method thereof, the sectional area of the wire is 35 square millimeters, the wire comprises an aluminum alloy conductor and an insulating layer, the aluminum alloy conductor comprises the following chemical components: 0.7-0.9% of magnesium, 0.4-0.6% of silicon, 0.15-0.25% of copper, 0.08-0.12% of zirconium, 0.05-0.09% of scandium, 0.03-0.07% of silver, 0.01-0.03% of erbium, 0.02-0.04% of vanadium and the balance of aluminum, and the microstructure of the aluminum alloy conductor is in gradient distribution. The center is ultra-fine grains, a transition region contains a nano precipitated phase, the surface layer is of a high-density dislocation and nano precipitated phase synergistic reinforcement structure, the insulating layer is of a double-layer composite structure, the inner layer is a crosslinked polyethylene modified layer, the outer layer is an ethylene-tetrafluoroethylene copolymer modified layer, the electric conductivity is improved to 58% IACS or above, and the tensile strength is improved to 280 MPa or above.
Owner:SUZHOU BORDNETZE ELECTRICAL SYST LTD
Composite structure for a pressure sensor and pressure sensor
ActiveUS12392673B2Force measurement using piezo-resistive materialsMeasurement of force applied to control membersElastomerConductive coating
A composite structure for a pressure sensor, a pressure sensor, a method of pressure sensing using the pressure sensor, and a method of fabricating a composite structure for a pressure sensor. The method of fabricating a composite structure for a pressure sensor comprises the steps of forming an array of microstructures made from an elastomeric material; and forming a flexible conductive coating on the array of microstructures such that a surface morphology of microstructures is substantially maintained for the coated array of the microstructures; wherein the conductive coating exhibits a Young's modulus that is higher than that of the elastomeric material.
Owner:NATIONAL UNIVERSITY OF SINGAPORE
Welding deformation prediction system based on simulation analysis
The invention discloses a welding deformation prediction system based on simulation analysis, and relates to the technical field of welding deformation prediction.The welding deformation prediction system comprises the steps that a micro-area unit grid is constructed by obtaining a geometric model of a to-be-welded structure, material heterogeneous distribution and welding path information; based on the grid and material characteristics, establishing a local nonlinear thermal-mechanical coupling simulation model; inputting heat source parameters, calculating an instantaneous temperature field, and constructing a stress evolution function in combination with path change; further deducing initial strain distribution, and generating a local deformation estimation map; error inversion is executed by comparing with historical experimental data, heat source and material parameters are corrected, and a simulation model is updated; and finally, outputting a welding deformation prediction map, and identifying a deformation sensitive region in the microstructure. The method has the high-precision prediction capability and the self-adaptive correction characteristic, and is suitable for deformation control and process optimization of the micro-scale welding structure.
Owner:CHANGCHUN INST OF TECH
Preparation method for forging TC4 titanium alloy bar with short process and low cost
The invention discloses a short-process low-cost preparation method for forging a TC4 titanium alloy bar. The short-process low-cost preparation method comprises the following steps: (1) cogging and forging a beta-phase region; (2) performing drawing-out thermal deformation on an alpha + beta region; (3) static quasi-beta annealing water quenching treatment; (4) carrying out thermal deformation in a near alpha + beta region; and (5) alpha + beta area small-deformation multi-tempering drawing-out finish forging forming is carried out. The method has the advantages that the requirements of uniform orientation distribution, sufficient grain refinement, process simplification and convenient operation in the short-process low-cost TC4 titanium alloy manufacturing bar are met, the structure uniformity of the large bar is improved, the obtaining of a homogeneous fine structure is facilitated, the requirement of nondestructive testing of the flaw detection clutter level is met, and the product quality is improved.
Owner:JIANGSU XIANGYUN TITANIUM ALLOY NEW MATERIALS CO LTD