1700 results about "Ceramic particle" patented technology

The present invention relates to lightweight high strength microsphere containing ceramic particles having controlled microsphere placement and/or size and microsphere morphology, which produces an improved balance of specific gravity and crush strength such that they can be used in applications such as proppants to prop open subterranean formation fractions. Proppant formulations are further disclosed which use one or more microsphere containing ceramic particles of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the microsphere containing ceramic particles of the present invention are further disclosed, as well as methods of making the microsphere containing ceramic particles.

The present invention provides for a ceramic sintered body and a ceramic filter having a long-term stability which can prevent cracks from occurring due to the breakage of ceramic particles when thermal stress is applied in regeneration process and the like, and can prevent catalyst carried from deteriorating when regeneration treatment is conducted repeatedly. The invention is a ceramic sintered body comprising ceramic coarse particles and porous bonding layers existing between the ceramic coarse particles to connect the particles and comprising ceramic fine particles having an average particle size smaller than that of the ceramic coarse particles and/or the aggregates thereof, and a ceramic filter prepared by using the ceramic sintered body.

A prosthetic bone filler including ceramic granules for use in a living body, the ceramic granules being bonded to each other with a polymeric substance, and having ventilation pores produced as a result of the presence of gaps between the adjacent granules. The prosthetic bone filler is produced by adding the polymeric substance in two portions to the ceramic granules. In addition to good flexibility, the prosthetic bone filler exhibits excellent bio-compatibility.

A composite armor including a disrupting layer and a backing layer provides protection against blast and ballistic threats. The disrupting layer includes ceramic particles or tiles that disrupt the incoming projectile, while the backing layer prevents penetration past the armor by the disrupted projectile. The disrupting layer may include a layer of polygonal ceramic tiles with a deflecting front surface, encased by a retaining polymer, and may also include fire-retarding particles.

An adsorbent material fabricated into a reinforcement-free, self-supported coherent thin sheet and configured for use as a parallel passage contactor element in adsorption/separation applications with gases and liquids is disclosed. The adsorbent sheet material is obtained by enmeshing fine adsorbent particulates in a polymer binder. Particulates include but are not limited to carbon particles, inorganic oxides particles, or ceramic particles, or synthetic polymer resin particles. The adsorbent sheet advantageously contains a large volume percentage of active adsorbent particles. The parallel passage contactor device fabricated from the adsorbent sheet material is characterized by minimal mass transfer resistance and better separation efficiency expressed as height equivalent to a theoretical plate, while it maintains most of the adsorptive properties of the starting particulates, and can be used in gas separation applications with short adsorption cycles, such as rapid pressure swing adsorption, rotary concentrators, rapid electric swing adsorption.

Proppant material for hydraulic fracturing is provided. The particles of the proppant are formed by drip casting. A slurry of finely divided ceramic particles is flowed through nozzles and formed into droplets under the influence of vibration. Uniform sized, smooth surface, spherical green particles are formed. The green particles are dried and sintered to form the proppant. The proppant is used in the process of hydraulic fracturing of wells.

A method for electrophoretic deposition of ceramic particles as a green body shaped as a dental appliance, the method comprising the steps of (a) forming a suspension of the ceramic particles in a first polar solvent, the ceramic particles constituting at least about 5% of the first suspension by weight; (b) passing a direct electrical current through the first suspension, using a deposition electrode shaped as the dental appliance to form a green body; (c) coating the green body with glass particles; and (d) sintering the resultant coated body for obtaining a glass coated all-ceramic dental appliance.

A device having an improved thermal barrier coating (46) and a process for manufacturing the same. A support structure (28) for retaining a ceramic insulating material (46) on a substrate (16) is formed by the deposition of a support structure material through a patterned masking material (14). The support structure can define cells into which the ceramic insulating material is deposited following removal of the masking material. The masking material may be patterned by known photolithographic techniques (22,24) or by laser etching (48). The support structure (28) may be a composite metal-ceramic material having either discreet layers (30,34) or a graded composition and may be deposited by an electro-desposition process followed by a heat treatment to form a solid state diffusion bond with the substrate. The ceramic filler material may be deposited (44) by the electrophoretic deposition of ceramic particles coated with a bonding material that is subsequently heated to oxidize and to bond the particles together. The support structure may be provided with included walls in order to improve its resistance to foreign object impact damage.

The present invention provides method for preparing a cross-linked ceramic-coated separator containing an ionic polymer, a ceramic-coated separator prepared by the method, and a lithium secondary battery using the same. According to preferred methods for preparing a cross-linked ceramic-coated separator, a coating material containing ceramic particles for improving thermal and mechanical characteristics, a functional inorganic compound for improving cycle characteristics and high rate characteristics of a battery, and an ionic polymer for bonding the ceramic particles and the functional inorganic compound on a porous membrane substrate is coated on the porous membrane substrate and subjected to chemical cross-linking.

The invention provides a process for forging a titanium-based material comprises the steps of: preparing a titanium-based sintered workpiece including at least one of ceramics particles and pores in a total amount of 1% or more by volume, the ceramics particles being thermodynamically stable in a titanium alloy; and heating the workpiece to a forging temperature and forging the same. In the production process, the pores or the ceramics particles inhibit the grain growth during forging. Accordingly, it is possible to carry out the forging at a relatively high temperature at which the titanium-based material exhibits a small resistance to deformation. Moreover, the titanium-based material can maintain an appropriate microstructure even after the forging. Consequently, the impact value and the fatigue strength are inhibited from decreasing.

The invention relates to a prefabricated part of a composite abrasion-resistant part and a method for manufacturing the abrasion-resistant part with the same. The prefabricated part is formed by mixing metal powder with carbide ceramic particles or particles by crushing a hard alloy and sintering the mixture at a high temperature and can be made into special shapes of columns, strips, blocks, honeycombs, and the like. The method comprises the following steps of: regularly arranging prefabricated parts on the end surface of a cast form; casting liquid metal by adopting a common or negative pressure cast method; impregnating the liquid metal into the prefabricated parts to form an abrasion-resistant part of a composite material, wherein the surface layer of the abrasion-resistant part comprises a matrix metal and a composite material. The abrasion-resistant part of the composite material, which is made by using the method, ensures the wear-resistant performance of the abrasion-resistant part and has high anti-impact capability.

A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein a surface roughness Ra of an outer surface of the honeycomb structure is greater than or equal to about 1 μm and less than or equal to about 50 μm, each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, and an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm² and less than or equal to about 50 cm².

An exhaust gas purifying apparatus is provided which includes a honeycomb structure used as a filter to capture particulates in exhaust gas from an internal combustion engine such as diesel engine and as a carrier of a catalyst to convert the exhaust gas. The honeycomb structure is formed from a composite material comprising ceramic particles and crystalline silicon. The particulates captured by the honeycomb structure are removed by combustion at a temperature of 250 to 800° C., thereby, even if a relatively low temperature is distributed or a heat cycle has been repeated from a long term, thermal stress is prevented from being stored, cracking is prevented and thermal shock resistance is thus improved.

A honeycomb structural body is constituted with a ceramic block made by arranging a plurality of through-holes side by side in the longitudinal direction through partition walls and sealing either one end portions of these through-holes. The ceramic block of this honeycomb structural body is made of a composite member consisting of ceramic particles and amorphous silicon, so that the honeycomb structural body has an excellent compression strength even if its porosity is increased, and is less in the lowering of mechanical strength even if it is heated to a high temperature, and is excellent in the durability.

A lithium ion battery in which electrically-non conducting ceramic particles are interposed between the anode and cathode to enforce separation between them and prevent short circuits is described. The particles, preferably equiaxed or monodisperse, may be generally uniformly dispersed in a non-aqueous gelled or high viscosity electrolyte. The electrolyte may be applied to one or both of the anode and cathode in suitable thickness to deposit the particles with the electrolyte and form a layered composite with substantially uniformly spaced particles suitable for holding the opposing anode and cathode faces in spaced-apart relation. The thickness of the applied electrolyte layer will be selected to enable deposition of the particles substantially as a fractional monolayer, a monolayer, or a multilayer as required for the application.

The present invention relates to a ceramic sheet having uniform quality over its entire surface with a decreased number of defects such as foreign matters and flaws. When the ceramic sheet was divided into sections of 30 mm square or smaller, each divided section has 5 or less defects detected based on an image obtained with a charge coupled device (CCD) camera. The present invention also relates to a method of producing the ceramic sheet. In this method, a green sheet or a calcined sheet mainly including spherical ceramic particles having an average particle diameter of 0.1 to less than 5 μm was used as a spacer. By using this spacer, the green sheet for ceramic sheet slides smoothly on the spacer surface when it shrinks in baking, and the friction resistance between the green sheet for ceramic sheet and the spacer is lowered. In this manner, the method of the present invention can mass-produce the above-described high quality ceramic sheets.

The invention relates to a ceramic particle reinforced composite wear-resistant part and a preparation method thereof. The method comprises the following steps: ceramic particles and metal powder are mixed evenly to fill in a special mould; then the mixture along with the mould is placed in a vacuum sintering furnace to sinter, wherein metal powder and ceramic particles are bound together to form a perform; after cooled, the mould is opened to take the perform out and place the perform on the side of the end face of a casting mold cavity; parent metal material is smelted by a medium-frequency induction furnace to form molten metal; during the casting, the molten metal is poured, metal powder in the perform is molten to form a cast-penetration path under the heat of molten metal, thus the molten metal can easily penetrate ceramic particles to form particle reinforced composite material in situ; and the surface layer of the obtained wear-resistant part consists of parent metal and composite material. The wear resistance of the composite material prepared by the method of the invention is ensured and the composite material has high impact resistance.

A honeycomb structure having multiple through holes includes at least ceramic particles and an inorganic binder. A wall thickness of each wall between adjoining through holes, on which a catalyst component is carried, is designed to be not greater than about 0.25 mm. The honeycomb structure satisfies a relation of Y≧250×X+22500 (50≦X≦80), where X denotes an aperture ratio (%) of a honeycombed face of the honeycomb structure perpendicular to the multiple through holes and Y denotes a specific surface area per unit volume (m²/L) of the honeycomb structure.

A coated article (e.g., 244) and a method for preparing a coating (e.g., 400) for a metallic substrate (402) are described. In one embodiment, the method includes preparing a ceramic powder comprising particles of a ceramic material (404) doped with a catalyst species (406). The method also includes adding metal particles (408) and the ceramic powder to a fluid to form a fluid suspension effective to maintain the catalyst species dispersed therein, and then applying the fluid suspension to the metallic substrate to form the coating thereon. In another embodiment, an aqueous suspension of undoped ceramic particles (316) may be combined with a fluid suspension of metallic particles to form the coating.

The invention provides a high wear-resistant wood-plastic composite and a preparation method thereof, and relates to a composite obtained by mixing modified plant fiber powder, modified nano ceramics particles and plastic powder. The high wear-resistant wood-plastic composite comprises the modified plant fiber powder, the modified nano ceramics particles, the recycled plastic powder and the like, wherein the modified nano ceramics particles comprises modified nano Al2O3, modified nano Si3N4, modified nano SiC or the mixture thereof, which can obviously improve the microhardness of the wood-plastic composite, reduce the wear rate and improve the mechanical property. The high wear-resistant wood-plastic composite is prepared from the components by the common melt-mixing method in the plastic processing. The surface hardness and the wearability of the wood-plastic composite are greatly increased, and the strength and the toughness are also greatly improved, so that the overall performance of the wood-plastic composite is greatly enhanced. The wood-plastic composite can be used in the fields of construction material, furniture, package and the like.

A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction of the honeycomb units, wherein each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whisker, an area of a cross section of one of the honeycomb units perpendicular to the longitudinal direction of the one of the honeycomb units is greater than or equal to about 5 cm² and less than or equal to about 50 cm², and a circularity of the cross section of the honeycomb structure perpendicular to the longitudinal direction of the honeycomb structure is greater than or equal to about 1.0 mm and less than or equal to about 2.5 mm.

A laser cladding method for strengthening the surface of a piercing point includes the following steps of: (1) prefabricating WC/Co-base cladding powder; (2) pre-processing the surface of a piercing point workpiece, and cleaning up stain and rust; preheating for 2 to 5 hours at a temperature between 400 DEG C and 600 DEG C; (3) cladding the prefabricated composite powder fed in the way of reverse synchronization or coaxially in multiple steps by a CO2 laser; simultaneously, carrying out synchronous inert gas protection on the laser-cladding area; and (4) subsequent processing. The laser cladding method adopts laser to prepare a WC ceramic particle-strengthened Co-base composite coating on the surface of the piercing point, and the coating is metallically combined with the matrix, so the binding force between the coating and the matrix is enhanced; the maximum thickness of the coating can reach a few millimeters; and as the surfaces of WC particles are coated with Ni, the absorption of laser energy by the WC can be reduced, so that the burnout rate of the WC can be reduced in a laser melting pool. The distribution of the WC particles is uniform in the coating, the rigidity of the coating is high, consequently, the service performance of the piercing point can be improved, and the service life can be prolonged.

A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm² and less than or equal to about 50 cm². The flatness of the exterior wall of each of the honeycomb units is about 0.1 mm to about 1.5 mm.

The present invention relates to composite materials with a high dielectric constant and high dielectric strength and to methods of producing the composite materials. The composite materials have high dielectric constants at a range of high frequencies and possess robust mechanical properties and strengths, such that they may be machined to a variety of configurations. The composite materials also have high dielectric strengths for operation in high power and high energy density systems. In one embodiment, the composite material is composed of a trimodal distribution of ceramic particles, including barium titanate, barium strontium titanate (BST), or combinations thereof and a polymer binder.

Controlled release ceramic particles, processes for their preparation, controlled release ceramic particles prepared by such processes, compositions comprising such controlled release ceramic particles and methods of using controlled release ceramic particles are described. In one form each of the controlled release ceramic particles has an active material(s) substantially homogeneously dispersed throughout the particles, wherein the active material(s) is capable of being released from said particles, and the active material(s) in said particles is substantially protected from degradation until release of the active material(s) from the particles.

A core-shell ceramic particulate is provided. The core-shell ceramic particulate comprises a core particulate structure comprising a plurality of primary particulates and a plurality of primary pores; and a shell at least partially enclosing the core particulate structure. Each of the primary particulates comprises a plurality of secondary particulates and a plurality of secondary pores; and the shell comprises a plurality of tertiary particulates and a plurality of tertiary pores. A method of making a core-shell ceramic particulate is provided. The method comprises the steps of providing a core particulate structure comprising a plurality of primary particulates and a plurality of primary pores wherein each primary particulate comprises a plurality of secondary particulates and a plurality of secondary pores; and disposing a shell comprising a plurality of tertiary particulates and a plurality of tertiary pores onto the core particulate structure.

A cooling device for cooling a light-emitting semiconductor device, such as a LED device (20), comprises a ceramic plate (15) having coolant-conveying channels (12) incorporated therein. The ceramic plate (15) is adapted for forming an integral part of the optical system of the light-emitting semiconductor device (20) and to cool a light-emitting portion (26) of the light-emitting semiconductor device (20). A method of forming a cooling device comprises the steps of forming a charge of ceramic particles, embossing the charge with a stamp to form coolant-conveying channels in the charge, hardening the charge, and providing a cover on top of the channels to seal them.

A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm² and less than or equal to about 50 cm². The seal material layer has a thermal conductivity of about 0.1 W/m·K to about 5 W/m·K.

The invention discloses a preparation method and application of a ceramic preform, belonging to the field of metal matrix composite. The preparation method comprises steps of mixing adhesive with ceramic particles, fully mixing powder of carbide such as silicon carbide and boron carbide with powder of oxide, then adding into adhesive coated ceramic particles to be mixed, filling the mixed material into a die so as to prepare the cellular porous ceramic preform, wherein a coating layer well wetted by molten metal is formed on the surface of the ceramic particle. The ceramic particles prepared by the method allow the ceramic particles of the metal matrix composite to be distributed more uniformly in the metal matrix, the composite layer is thick, the coated surface of the ceramic particle is easy to be wetted by molten metal, the bonding strength of the metal and the ceramic is greatly improved, and the service life of the composite is prolonged.

A method of making a drug eluting stent comprises forming a porous stent body surface layer by ion implantation, applying a layer of ceramic particles on the porous layer and compressing the layer of ceramic particles. The layer of ceramic particles can be compressed to successively higher densities. Drugs can be loaded into the layer of ceramic materials at a relatively low density before the layer of ceramic materials is compressed to a higher density to achieve a desired low drug release rate.