The application discloses a high-bearing low-
noise special gear precision
machining process, which comprises the following steps: precision die
forging and isothermal normalizing, double-reference composite finish turning, self-adaptive roll-scrub composite near-net forming, segmented and partial-pressure gradient
carburizing and
quenching, deep cryogenic graded aging, reference reconstruction flexible
honing polishing, pulse
laser shock strengthening,
tooth root fillet roll strengthening, full-parameter precision detection, hierarchical selection and micro-correction. The application solves the problems of
large deformation, low precision, poor fatigue and high
noise in traditional processes through the synergistic control of forming-stress-precision-surface morphology, and the special tooth profile is stably up to DIN 4-5 level, the
tooth surface is Ra≤0.2 microns, the fatigue life is increased by more than 60%, and the
noise is reduced by 6-10 dB. The process combination is not obvious and has outstanding creativity, and is suitable for high-precision
batch manufacturing of special gears of high-end equipment such as
new energy vehicles and high-speed heavy-duty transmission.