The application discloses a hot
extrusion forming process of DT300 ultra-
high strength steel based on DEFORM-3D
finite element simulation, which comprises the following steps: firstly, the material properties of the DT300 steel are researched, and a DEFORM-3D material
database is established; secondly, a die and a blank geometric model are constructed by UG modeling, and a finite
element analysis model is established; thirdly, forming defects are analyzed after
simulation post-
processing; fourthly, process parameters are optimized based on the
simulation results, core parameters are determined, and the process is implemented to punch a
near net shape blank; finally, quality detection and
adaptation verification are carried out on the sample. The application utilizes
finite element simulation to optimize parameters in advance, predict defects, improve material utilization, shorten the
process development cycle, reduce manufacturing cost, and control the wall thickness difference of the prepared parts within 2mm, and the material utilization is improved by more than 1 times. The application solves the problems of low material utilization, long development cycle and insufficient research on the
adaptation of the hot
extrusion process of the traditional
processing technology of the DT300 ultra-
high strength steel, and is suitable for the manufacturing of key parts of the DT300 ultra-
high strength steel in the fields of
aerospace and military industry.