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Thermal protection flocculus and manufacturing method thereof

A manufacturing method and technology of wadding, which is applied in the direction of non-woven fabrics, textiles, papermaking, fabric surface trimming, etc., can solve the problems of uneven carding of thermal wadding, hard hand feeling of thermal wadding, and low heat retention of thermal wadding

Inactive Publication Date: 2009-07-08
汕头市奥山服饰有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The spray-bonded cotton and silk-like cotton currently on the market are mainly made of coarse denier polyester ordinary staple fibers (such as 2.2dtex, 3.3dtex, 5.5dtex polyester ordinary staple fibers) and three-dimensional crimped fibers (such as 6.7dtex, 7.8dtex) Three-dimensional curly fiber), although its bulkiness and resilience are better, but the space between the fibers is relatively large. When there is wind and the temperature difference between the inside and outside is large, the air convection in the warm-keeping wadding is more serious, so the warmth-keeping effect is still to be determined. improve
In addition, because polyester has very good rigidity and uses coarse denier fibers, the thermal insulation flakes produced are relatively hard, which does not meet people's needs for soft and comfortable thermal insulation flakes.
[0005] In addition, thermal wadding made of fine denier fibers is also available on the market. Due to the immaturity of carding and laying processes, the thermal wadding obviously has phenomena such as uneven carding and fiber clumping; The strength and rigidity are also very small, so the compression resilience of the thermal insulation wadding is poor
Due to the above reasons, the thermal insulation of the thermal insulation flakes is not high (generally 200g / m 2 The Cro value of the thermal flocculent is between 1.8 and 2.2clo), and the durability of thermal insulation is also very poor.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Thermal protection flocculus and manufacturing method thereof
  • Thermal protection flocculus and manufacturing method thereof
  • Thermal protection flocculus and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] At first, by weight, be equipped with following fiber raw material: fine denier fiber 56% (wherein 30% is the fine denier polyester fiber that fiber fineness is 0.78dtex, length is 51mm; Other 26% is that fiber fineness is 1.32dtex, Fine denier polyester fiber with a length of 51mm), hollow fiber 30% (all are hollow three-dimensional crimped polyester fiber, its fiber fineness is 3.3dtex, length is 64mm), bonding fiber 14% (all are bonding fiber 4080 , That is, low-melting polyester fiber with skin-core structure, the fiber fineness is 4.4dtex, and the length is 51mm).

[0035] Then, follow the steps below to make thermal insulation batting successively (refer to figure 1 ):

[0036] (1) Opening and mixing fiber raw materials such as fine denier fibers, hollow fibers and bonding fibers;

[0037] (2) Combing and laying the mixed fiber raw materials to form a fiber web; the carding equipment used uses single cylinder and double doffers, and the card clothing adopts an u...

Embodiment 2

[0045] First, by weight, the following fiber raw materials are equipped: 80% fine denier fibers (all are fine denier polyester fibers, wherein 40% of the fiber fineness is 1.32dtex, and the length is 51mm, and the other 40% of the fiber fineness is 0.78 dtex, length is 51mm), binder fiber 20% (all are polypropylene fibers, its fiber fineness is 4.4dtex, length is 51mm).

[0046] The manufacture method of this warm-keeping batting is identical with embodiment 1.

Embodiment 3

[0048] At first, by weight, be equipped with following fiber raw material: fine denier fiber 50% (wherein 30% is the fine denier polyester fiber that fiber fineness is 0.5dtex, length is 32mm; Other 20% is that fiber fineness is 1.5dtex, Micro-denier polyester fibers with a length of 64mm), ultra-fine denier fibers 20% (all are ultra-fine denier polyester fibers, the fiber fineness is 0.012dtex, and the length is 32mm), hollow fibers 22% (including two-dimensional hollow poly 10% of ester fiber, its fiber fineness is 7.6dtex, and its length is 32mm; 12% of hollow three-dimensional crimped far-infrared fiber, its fiber fineness is 2.2dtex, its length is 51mm), bonding fiber 8% (all are polypropylene polypropylene Ester composite fiber with a fiber fineness of 2.2dtex and a length of 64mm).

[0049] The manufacture method of this warm-keeping batting is identical with embodiment 1.

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Abstract

The invention provides a keeping warm flocculus which is prepared from raw material by weight including 56%-85% fine denier fibre and / or super fine denier fibre, 0-30% hollow fibre, 5-30% felt fibre. The preparing method includes steps as follows: loosing and mixing various fibre raw material; then combing, lapping for forming fibre net; then processing disorder drafting to the felt net for forming solid net shape crossing struture; then heating and baking the felt net, at least melting surface of the felt fibre for felting surrounding fibre. The fine denier fibre can increase content of still air in the keeping warm flocculus, reduce heat quantity conduction, and can divide space in the keeping warm flocculus into smaller space for avoiding or reducing air convection, accordingly increase warm keeping property of the keeping warm flocculus; the hollow fibre can increase filling power and compress rebound property of the warm keeping flocculus; filling power and compress rebound property of the warm keeping flocculus are increased after being disorder draft.

Description

technical field [0001] The present invention relates to a thermal insulation batt made of fibers and a manufacturing method of the thermal insulation batt. Background technique [0002] Warm flakes are the main accessories of clothing, mainly to prevent cold and keep warm, and their texture is usually relatively soft. The materials used in traditional thermal insulation sheets include natural thermal insulation materials such as cotton wool, cashmere and down. Among these natural thermal insulation materials, down is the best thermal insulation material, followed by cashmere, and then wool. Medium warmth is the worst. Most natural thermal insulation materials have a high moisture absorption rate and poor resilience. After a period of use, the thermal insulation performance of thermal insulation wadding will be greatly reduced. Therefore, natural thermal insulation materials are constantly being eliminated during the development of thermal insulation wadding. Among natural ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/54D04H1/58D04H1/02D06C15/00D04H1/4382D04H1/4391D04H1/542
Inventor 吴汉荣
Owner 汕头市奥山服饰有限公司
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