The invention discloses a wheel
forging and rolling composite forming process based on deformation distribution and a structure regulation and control method, and belongs to the technical field of wheel manufacturing. The method comprises the steps that a composite forming path of pre-
forging, finish
forging and finish rolling is adopted, the deformation amount of each procedure is scientifically distributed, pre-forging accounts for 70%-80%, finish forging accounts for 15%-20%, and finish rolling accounts for 5%-10%, so that forming precision and
microstructure control is achieved. Meanwhile, quantitative prediction is carried out on
microstructure evolution in the whole forming process by constructing a multi-scale digital
simulation platform integrating a material constitutive model, a
microstructure evolution model and a
cellular automaton. And based on a prediction result, active and accurate regulation and control of microstructures of different parts of the wheel are realized through virtual iteration optimization of key process parameters such as temperature, deformation and
strain rate, and finally, the complex-structure wheel with
high dimensional precision, uniform and
fine structure and excellent comprehensive performance is obtained. According to the wheel shape-character collaborative manufacturing method, shape-character collaborative manufacturing of the wheel is achieved, and the scientificity and efficiency of
process design are improved.