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697 results about "Laser additive manufacturing" patented technology

Laser additive manufacturing is a process in which metallic material (in powder or wire form) is deposited in either singular or successive layers to produce a feature on an existing substrate or a new free-form product. Flexibility to match or modify material properties to that of substrate.

Closed-loop self-adjusting method for online defect identification and real-time feedback in additive manufacturing process of titanium alloy component based on intelligent perception

The invention discloses a closed-loop self-adjusting method for online defect identification and real-time feedback in the additive manufacturing process of a titanium alloy component based on intelligent sensing, belongs to the field of laser additive manufacturing, and solves the key problems of insufficient defect identification capability, quality control lag and the like in the current additive manufacturing process. The method is based on a multi-mode sensor architecture, integrates an infrared thermal imager, a molten pool camera and a spectrum sensor, and synchronously monitors a molten pool thermal field, radiation characteristics and surface topography. Traditional image processing and signal analysis are adopted to extract defect features such as air holes and cracks, and calibration is implemented in combination with off-line detection such as industrial CT. The recognition result is analyzed in real time through the central control platform, causes are automatically diagnosed based on defect types and distribution characteristics, parameters such as laser power and scanning paths are dynamically adjusted by matching a preset control strategy, and defect suppression and online repair are achieved. And a closed-loop self-adaptive dynamic adjustment mechanism improves the forming quality and reliability. The method is suitable for aerospace and other scenes with extremely high requirements for the quality of large complex titanium alloy components.
Owner:HARBIN INST OF TECH

High-precision laser additive manufacturing method and device based on metal powder melting

The invention provides a high-precision laser additive manufacturing method and device based on metal powder melting, and relates to the technical field of metal additive manufacturing, and the high-precision laser additive manufacturing device comprises a multi-element powder supply and electrification unit which is used for carrying out independent metering supply and airflow dispersion mixing on various metal powder in an inert atmosphere environment and enabling powder particles to obtain controllable charges; the electromagnetic field cooperative control unit is used for actively regulating and controlling the falling speed and the transverse track of the powder particles through the cooperative effect of a longitudinal magnetic field and a transverse electric field when the powder particles are in a charged state; the invention provides a metal powder forming technology path based on particle size active conveying and spatial positioning, and active conveying and accurate positioning of the metal powder particles in the flying process are realized by performing electrified regulation and control on single or small-scale metal powder particles and utilizing the action of an electromagnetic field. Therefore, layer-by-layer stacking forming is completed under the condition of not depending on the whole powder laying layer.
Owner:SHENYANG AEROSPACE UNIVERSITY

Laser additive manufacturing system AMD method for magnesium-based composite material

A laser additive manufacturing system and method for a magnesium-based composite material. The system comprises a laser adjuster (1), a laser (2), a forming cover (3), an oxygen content adjuster (4), an inert gas cylinder (5), a powder feeder (6), a substrate (7) and a wire feeder (8), wherein the laser adjuster is used for controlling laser processing parameters of the laser; the laser is connected to a laser processing head (10) by means of an optical fiber (9); the oxygen content adjuster is in communication with the forming cover, so as to control the oxygen content of a processing environment in the forming cover; the inert gas cylinder and the powder feeder both pass through the forming cover to be connected to the laser processing head; the substrate is located inside the forming cover; the wire feeder is connected to a wire feeding head (12) by means of a wire feeding tube (11); the wire feeding head passes through the forming cover to perform laser additive manufacturing for a magnesium-based composite material, together with the laser processing head; and a real-time cooling sleeve (13) is also mounted on the wire feeding tube. Also provided are a method for preparing a magnesium-based composite material using the laser additive manufacturing system for the magnesium-based composite material, and a prepared magnesium-based composite material. By means of the manufacturing system and method, the additive processing of wires and powder is realized, and a magnesium-based composite material with a good mechanical property is prepared.
Owner:INST OF INTELLIGENT MFG GUANGDONG ACAD OF SCI

Post-treatment method for laser additive manufacturing of titanium alloy

The invention provides a post-treatment method for laser additive manufacturing of titanium alloy. The post-treatment method comprises the steps that a titanium alloy workpiece is sequentially subjected to first annealing treatment, beta heat treatment, hot isostatic pressing treatment and second annealing treatment. Through the specific process combining beta heat treatment and hot isostatic pressing treatment, comprehensive regulation and control over the stress, defects and tissue of the titanium alloy workpiece are achieved, the internal stress of the laser additive manufacturing titanium alloy workpiece is eliminated, and meanwhile the microstructure of the laser additive manufacturing titanium alloy workpiece can be regulated and controlled while most metallurgical defects are eliminated; the strength, toughness and damage tolerance performance of the titanium alloy are synergistically improved, and the service scene of the titanium alloy can meet the static strength and fatigue damage tolerance requirements at the same time.
Owner:SHANGHAI AIRCRAFT MFG

Manganese-copper alloy with high damping performance and preparation method and application thereof

The invention discloses a manganese-copper alloy with high damping performance and a preparation method and application thereof. The preparation method comprises the steps that manganese-copper alloy powder is subjected to laser layer-by-layer scanning printing through a laser powder bed melting technology, and then the printed manganese-copper alloy is subjected to direct aging treatment. Obtaining a result parallel to the construction direction by regulating and controlling printing processes such as a laser scanning strategy, a layer thickness, a scanning interval and a substrate temperature; 001gt, 001gt; and the manganese-copper alloy is manufactured through strong texture additive manufacturing. Owing to lt; 001gt, 001gt; the oriented grains have more twin-crystal martensite variants, and twin-crystal martensite is easier to move under the action of external stress, so that the manganese-copper alloy has higher damping performance. The vibration reduction component is prepared by utilizing the special advantages of forming hollow, hollow-out, thin-wall and other complex structures of laser additive manufacturing, combination of manganese-copper damping alloy material vibration reduction and structure vibration reduction can be effectively achieved, and the manganese-copper damping alloy material can be widely applied to the field of vibration reduction and noise reduction of satellites, ships, rail transit, high-precision machine tools and other high-end equipment.
Owner:GUANGDONG INST OF NEW MATERIALS

Cooperative regulation and control system and method for powder laying layer thickness and beam shaping of laser additive

The invention belongs to the technical field of laser processing, and provides a powder laying layer thickness and beam shaping coordinated regulation and control system and method for laser additive manufacturing, and the system comprises a light source device which is used for emitting laser beams required by additive manufacturing; then, when the manufacturing and forming device determines the thickness of the powder laying layer needed by laying, the light source device uses a point light source and / or an annular light source to emit laser beams, and the spot diameter of the laser beams or the size of a molten pool formed by the laser beams is dynamically adjusted according to the thickness of the powder laying layer. The method has the beneficial effects that intelligent segmentation and process planning are conducted on all parts of the L-PBF forming component, the large-layer-thickness powder laying-large-size light source forming process and the small-layer-thickness powder laying-small-size light source forming process are adopted, and meanwhile the forming precision and efficiency of the component are considered.
Owner:NINGBO INST OF MATERIALS TECH & ENG CHINESE ACAD OF SCI

Method and equipment for inhibiting crack defect of difficult-to-weld high-temperature alloy in laser additive manufacturing

The invention relates to the technical field of additive manufacturing, and discloses a method and equipment for restraining the crack defect of a high-temperature alloy difficult to weld in laser additive manufacturing. When the gradient of a first molten pool is larger than a preset temperature gradient threshold value, a metal powder scanning area corresponding to each layered slice of a target part can be fused through a composite laser spot; the central light spot is used for providing enough energy to melt metal powder and form a stable molten pool, and the annular light spot preheats the periphery of the molten pool to adjust temperature distribution of the molten pool. The second laser power needed by the annular light spot is determined according to the molten pool center temperature and the molten pool radius generated by the center light spot in the scanning area at the preset scanning speed, so that accurate control over the gradient and the cooling rate of the molten pool is met, the molten pool can be cooled more uniformly in the solidification process, and the solidification quality of the molten pool is improved. The defects of cracks, air holes and the like caused by high temperature gradient and high cooling rate are effectively reduced, and the problem that high-performance high-temperature alloy laser additive manufacturing cracks are difficult to weld is solved.
Owner:TAIHANG LABORATORY

A method of composite additive manufacturing of metal matrix composites

The present application relates to the technical fields of laser additive manufacturing, and discloses a kind of metal matrix composite composite additive manufacturing methods, comprising: the mixing of pre-prepared composite powder, substrate pretreatment, laser bottom layer cladding preparation bottom layer structure;Electron beam selective melting additive preparation main functional layer, obtain rough parts;Rough parts post-processing.The present application improves the wettability between metal matrix and TiC reinforcing phase through the transition effect of laser cladding bottom layer and hot isostatic pressing post-processing, improves the interface bonding strength, avoids the interface peeling problem under load;Through laser cladding, realize rapid bottom layer forming, electron beam selective melting ensures high-precision functional layer manufacturing, and is suitable for the integrated manufacturing of complex structure (such as hollow, thin-walled) metal matrix composite parts.
Owner:天津滨海雷克斯激光科技发展有限公司

Method for ultrasonic-assisted laser additive manufacturing of multi-scale structure coupling high-toughness aluminum alloy and application

The invention discloses a method and application for ultrasonic-assisted laser additive manufacturing of a multi-scale structure coupling high-toughness aluminum alloy, and the method comprises the steps that high-Ni-content alloy steel powder is refined through high-energy ball milling, and then the refined alloy steel powder is dispersed and distributed in Al-Mg-Sc-Er-Zr alloy powder; an ultrasonic energy field is introduced to assist selective laser melting to form mixed powder, the ultrasonic energy field assists in generating nonlinear effects such as cavitation, acoustic streaming and heat effect, defects such as air holes and cracks are overcome to eliminate residual stress, and the Marlangoni effect is accelerated to increase the solidification speed; and finally, the high-strength and high-toughness aluminum alloy which has high density and is composed of micron-scale, submicron-scale and nano-scale multi-scale phase structures is prepared. The production cost is low, and the room-temperature tensile properties of the prepared high-strength and high-toughness aluminum alloy are as follows: the strength is greater than 850 MPa, and the fracture strain is greater than 6%.
Owner:GUANGDONG POLYTECHNIC NORMAL UNIV +1

Multi-beam coaxial composite oscillation laser additive manufacturing device and method

The invention discloses a multi-beam coaxial composite oscillation laser additive manufacturing device and method. The multi-beam coaxial composite oscillation laser additive manufacturing device comprises a cladding working chamber, a laser cladding mechanism, a multi-dimensional moving mechanism, a thickness measuring mechanism and a control mechanism. The workbench, the multi-dimensional moving mechanism and the thickness measuring mechanism are all installed in the cladding working cavity, a laser cladding head of the laser cladding mechanism is installed on the multi-dimensional moving mechanism, and the multi-dimensional moving mechanism is used for driving the laser cladding head to conduct synchronous laser cladding on a base material located on the workbench according to a preset track; the powder feeding mechanism is used for outputting composite metal powder with different proportions to the laser cladding head; the thickness measuring mechanism is used for measuring the thickness of the laser cladding layer on the base material; the multi-dimensional moving mechanism, the laser cladding mechanism, the powder feeding mechanism and the thickness measuring mechanism are electrically connected with the control mechanism. The quality of the composite gradient laser cladding layer is effectively improved, and the defects of cracks, inner holes and the like are avoided.
Owner:JIANGSU UNIV

Nanometer TiB2 reinforced CoCrNi medium-entropy alloy and preparation method thereof

The invention discloses a nano TiB2 particle reinforced CoCrNi medium-entropy alloy and a preparation method of the nano TiB2 particle reinforced CoCrNi medium-entropy alloy. The preparation method comprises the following steps: firstly, respectively drying CoCrNi medium entropy alloy powder and nano TiB2 particles, then mechanically mixing, and finally carrying out ball milling treatment to obtain composite material powder. And under the condition of no substrate preheating, the composite material powder is subjected to additive manufacturing forming according to key parameters optimized in a specific range. The preparation method optimizes a pretreatment process and improves the quality of raw materials; and laser additive manufacturing process parameters are optimized, the strengthening effect of the nano TiB2 particles is fully exerted, and a high-performance material can be prepared without preheating the substrate. The average grain size of the obtained alloy is smaller than 3 microns, the density reaches 99.6%, the room-temperature ultimate tensile strength is larger than 1200 MPa, the yield strength is larger than 1000 MPa, the mechanical property is excellent, material guarantee is provided for key equipment application, and application of the CoCrNi medium-entropy alloy in the field of high-strength requirements is expanded.
Owner:CHONGQING SPARK TECH CO LTD +1

Preparation method of ODS alloy composite powder for laser additive manufacturing

ActiveCN121061147AAdditive manufacturing apparatusTransportation and packagingSlagOxide dispersion-strengthened alloy
The invention discloses a preparation method of ODS alloy composite powder for laser additive manufacturing. The invention belongs to the technical field of metal additive manufacturing materials, and particularly relates to a preparation method of oxide dispersion strengthening (ODS) alloy composite powder for laser additive manufacturing. The metal matrix powder is divided into two particle size intervals by taking 30 [mu] m as a particle size critical point, the metal matrix powder in the two particle size intervals is mixed with the nano oxide powder through differential acoustic resonance to form two kinds of composite powder, and the ODS alloy composite powder is obtained by mixing the two kinds of composite powder. According to the method, different high-energy acoustic resonance mixing time is adopted for coating characteristic differences caused by different masses of metal powder (smaller than or equal to 30 microns and gt; 30 microns) in different particle size intervals. And finally, the thicknesses of nano oxide coating layers of all the powder are accurately controlled to be 500 nm or below, and the risks of nano oxide agglomeration and large-size slag formation in the SLM process are remarkably reduced.
Owner:RESEARCH INSTITUTE OF ADVANCED MATERIALS (SHENZHEN) CO LTD

Laser additive manufacturing double-layer structure gradient hard alloy cutter and manufacturing method

The invention discloses a laser additive manufacturing double-layer structure gradient hard alloy cutter and a manufacturing method, the alloy cutter comprises a base body, a transition layer and a surface layer, and the transition layer is arranged between the base body and the surface layer; the base body and the transition layer are both made of WC-Co particles, and the surface layer is made of WC-TiC-TaC-Co particles; the grains of the substrate and the surface layer are smaller than those of the transition layer. The manufacturing method comprises the following steps that spherical hard alloy particles are obtained through an atomization pre-sintering granulation method; technological parameters and environmental parameters of selective laser melting are optimized; the substrate, the transition layer and the surface layer are sequentially formed through selective laser melting printing; and the double-layer structure gradient hard alloy cutter is obtained. By optimizing the atomization pre-sintering granulation method and the laser additive manufacturing process, the high-density, high-precision and high-performance gradient hard alloy cutter with the double-layer structure can be prepared.
Owner:GUANGDONG POLYTECHNIC NORMAL UNIV

High-temperature wear-resistant crack-free high-entropy alloy and laser additive manufacturing method and application thereof

The invention discloses a high-temperature wear-resistant crack-free high-entropy alloy and a preparation method and application thereof, the molecular formula of the alloy is as follows: Fe < 11.9 > Co < 23.8 > Cr < 23.8 > Ni < 35.7 > Nb < 4.8 >, and a Laves phase exists in the microstructure of the alloy. The preparation method comprises the following steps: putting weighed powder into a ball milling tank for ball milling, uniformly mixing the powder, and then drying, sieving and drying for storage; 304L stainless steel is selected as a base material, a sand mill is used for polishing the surface of the base material so as to remove surface oxide skin until a bright surface is exposed, and oil stains on the surface are cleaned; and the dried powder is placed in a powder feeding tank in a laser system, high-purity Ar gas is used for feeding the powder to a round spot laser head for melting and stacking, and the high-temperature wear-resistant crack-free high-entropy alloy without cracks is formed through layer-by-layer continuous deposition. By adding the Nb element, a Laves phase capable of improving the high-temperature performance is formed in a matrix, a high-entropy alloy sample is prepared through the laser directional energy deposition technology, subsequent heat treatment does not need to be conducted on the high-entropy alloy sample, and the deposited alloy has the excellent wear resistance at the high temperature.
Owner:GUIZHOU UNIV +1

Novel laser thermal spraying gun

The invention discloses a novel laser thermal spraying gun, and belongs to the technical field of laser additive manufacturing, the novel laser thermal spraying gun comprises a connecting seat, an air knife assembly, an inner nozzle, an outer nozzle, a cooling sleeve cover plate and a cooling sleeve, the outer nozzle comprises a powder feeding body and a Laval pipe, and a diffusion hole is formed in the Laval pipe; the Rafael nozzle accelerates air flow through a gradually-shrinking-gradually-expanding structure, a high-speed and high-temperature jet flow environment is formed, powder is fully preheated and evenly dispersed before reaching a base body, the Rafael pipe and laser spraying are combined, the advantages of the laser cladding technology and the thermal spraying technology are combined, the acceleration effect of Rafael air flow is overlaid, and the thermal spraying effect of the laser cladding technology and the thermal spraying technology is improved. Under the action of high-temperature and high-pressure air flow, the powder is in full contact with a laser heat source in a flying distance long enough through a Laval nozzle, so that the powder and a matrix form metallurgical bonding in a molten state, the bonding strength can be 2-3 times that of traditional thermal spraying, and the powder is suitable for the limited space environment of water erosion protection and repair of the steam turbine blade.
Owner:XI AN JIAOTONG UNIV +1

Additive defocusing amount regulation and control device and method based on image recognition and machine learning

The invention provides an additive defocusing amount regulation and control device and method based on image recognition and machine learning, and relates to the technical field of laser additive manufacturing. The device comprises an industrial camera image acquisition device for acquiring molten pool and splash plume images in a laser additive manufacturing process in real time, and an image processing device for preprocessing the received images and performing feature extraction through a three-dimensional convolutional self-encoding neural network, the image recognition and data analysis module is used for carrying a to-be-processed workpiece and further determining a defocusing amount deviation value and a deviation direction; the three-dimensional real-time regulation and control workbench is used for receiving a control instruction and carrying out real-time position compensation on a to-be-processed workpiece in the X direction, the Y direction and the Z direction according to the received control instruction; and the laser energy deposition device is used for executing a laser directional energy deposition process. The method is suitable for molten pool state monitoring and laser focus regulation and control processes in a metal laser additive manufacturing process, and is particularly suitable for additive manufacturing tasks with complex curved surface structures or high compactness requirements.
Owner:NORTHEASTERN UNIV CHINA

Preparation method for improving toughness of 17-4PH stainless steel manufactured through additive

The invention discloses a preparation method for improving the toughness of 17-4PH stainless steel manufactured by an additive in the technical field of heat treatment of metal materials. The preparation method comprises the following steps: forming a 17-4PH stainless steel component through an additive manufacturing process; the 17-4PH stainless steel component obtained through additive manufacturing is subjected to heat treatment, and the heat treatment process sequentially comprises direct aging treatment, subzero treatment and tempering treatment. According to the method, the 17-4PH stainless steel component is formed through the laser additive manufacturing process, then specific heat treatment is conducted on the 17-4PH stainless steel component, the strength and toughness of the component are optimized and improved, the method is simple in process, the problem of strength and toughness mismatch and the deformation and cracking risk caused by traditional high-temperature solid solution and aging heat treatment can be remarkably solved, and the method is suitable for industrial production. The strength and toughness of the laser additive manufactured 17-4PH stainless steel are greatly improved, and the service stability and safety of the laser additive manufactured 17-4PH stainless steel component are guaranteed.
Owner:SUZHOU UNIV

Reverse design method and device for additive manufacturing nickel-based superalloy components, medium and product

The invention discloses a reverse design method and device for additive manufacturing nickel-based superalloy components, a medium and a product, and relates to the technical field of laser additive manufacturing alloy optimizing.The method comprises the steps that a performance prediction model is constructed; setting performance constraint conditions; constructing an alloy component generation model; obtaining a random vector; inputting the random vectors and the performance constraint conditions into an alloy component generation model to obtain a plurality of groups of candidate alloy components, and inputting the random vectors and the performance constraint conditions into a performance prediction model to obtain phase contents of the candidate alloy components; screening out candidate alloy components of which the phase contents do not meet performance constraint conditions to obtain primary samples; taking a multi-dimensional crack sensitivity index value as an optimization target, and constructing a Pareto frontier solution set based on the primarily selected sample; candidate alloy components corresponding to the primary samples meeting set conditions in the Pareto frontier solution set are used as optimal alloy components; and obtaining the optimized target alloy based on the optimal alloy components by adopting an additive manufacturing technology. According to the method, the alloy component design efficiency and precision can be improved.
Owner:SHANGHAI UNIV

Laser additive manufacturing of FeCoNi-based soft magnetic high-entropy alloy multi-layer alternating composite structure

The invention provides laser additive manufacturing of a FeCoNi-based soft magnetic high-entropy alloy multilayer alternate composite structure, and relates to the technical field of advanced manufacturing of soft magnetic high-entropy alloys. The laser additive manufacturing of the FeCoNi-based soft magnetic high-entropy alloy multi-layer alternate composite structure comprises the steps of respective preparation of three kinds of pre-alloyed powder, respective ball-milling preparation of two kinds of mixed powder, pretreatment of a base plate, argon protection in a forming bin and laser additive manufacturing. The FeCoNi-based soft magnetic high-entropy alloy multi-layer alternate composite structure is obtained through respective preparation of three kinds of pre-alloy powder, respective ball milling preparation of two kinds of mixed powder, pretreatment of a base plate, argon protection in a forming bin and laser additive manufacturing. The preparation method is simple and easy to operate, green and environment-friendly, low in cost, short in process, high in efficiency and beneficial to industrial large-scale production and popularization.
Owner:TIANJIN POLYTECHNIC UNIV

Electromagnetic field assisted laser additive manufacturing device and method

An electromagnetic field assisted laser additive manufacturing device and method comprises a laser cladding mechanism, an electromagnetic field regulation and control mechanism and an electromagnetic impact mechanism, the laser cladding mechanism plans and controls a deposition path of a laser cladding head through a laser cladding mechanical arm, and the electromagnetic impact mechanism plans and controls a moving path of an electromagnetic impact coil through an electromagnetic impact mechanical arm. The variable curvature characteristic of a deposition path in the additive manufacturing process is adapted; an electromagnetic field is introduced in the metal laser additive manufacturing process, a substrate is preheated through electromagnetic induction heating, a molten pool is regulated and controlled through electromagnetic force, and metallurgical defects are reduced from the source; and meanwhile, by means of high-speed pulse electromagnetic force, synchronous impact is conducted on the surfaces and the side faces of the multiple layers of welding beads with the deposition path curvature continuously changing, then metallurgical defects such as air holes, incomplete fusion and cracks in the metal laser additive manufacturing process are restrained, grains are refined, residual stress is reduced or even eliminated, and high-performance and high-precision additive manufacturing of metal forming parts is achieved.
Owner:XI AN JIAOTONG UNIV

Steel rail laser additive path control method and system

The invention relates to the technical field of laser additive manufacturing, and provides a steel rail laser additive path control method and system.The method comprises the steps that a real-time morphology image of a molten pool is monitored and obtained; processing the real-time morphology image to obtain asymmetric characteristics of the molten pool; according to the asymmetrical characteristics, the asymmetrical distortion degree of the molten pool is calculated; according to the asymmetric distortion degree, the laser beam is controlled to perform asymmetric microscopic motion; the asymmetric microcosmic motion comprises the step of adjusting the scanning speed or residence time of a laser beam in different areas of a molten pool so as to reconstruct energy distribution in the molten pool; and according to the real-time morphology image corresponding to the molten pool after the energy distribution inside the molten pool is reconstructed, parameters of asymmetric micro-motion of the laser beam are adjusted, so that steel rail laser additive path control is achieved. The method has the effect of improving the quality, geometric accuracy and mechanical property of the steel rail laser additive repairing layer.
Owner:ZEGAO XINZHIZAO (GUANGDONG) TECH CO LTD

Additive manufacturing surface topography prediction method and system based on multi-source molten pool feature fusion

The invention discloses an additive manufacturing surface topography prediction method and system based on multi-source molten pool feature fusion. The method comprises the steps that a visible light image and temperature field data of a molten pool in the laser additive manufacturing process are collected; key molten pool features are extracted according to the collected visible light images and temperature field data; fusing the extracted key molten pool feature data through a grid mapping method to generate a feature matrix; scanning the surface of the formed part to obtain surface topography data, and processing the surface topography data through a grid interpolation segmentation method to generate a label matrix with the same size as the feature matrix; and using a deep learning network based on an adaptive multi-source model, taking the feature matrix as an input, taking the label matrix as an output, carrying out training, and constructing a surface topography prediction model. By means of the scheme, the surface appearance in the laser additive manufacturing process is accurately predicted in real time, and an effective monitoring and predicting means is provided for quality control of additive manufacturing.
Owner:ARMOR ACADEMY OF CHINESE PEOPLES LIBERATION ARMY

A preparation method of a copper alloy-tungsten copper composite electrical contact by laser additive manufacturing

The present invention belongs to the fields of electrical and electronic engineering and advanced nonferrous metal additive manufacturing. Specifically, it relates to a method for preparing copper alloy-tungsten-copper composite electrical contacts using laser additive manufacturing. The method uses coaxial powder feeding laser cladding to prepare a nickel or nickel alloy coating as an intermediate layer on a copper alloy substrate. This is followed by laser cladding to prepare a tungsten-copper coating. The composite electrical contact consists, in sequence, of a pure copper or copper alloy substrate layer, a pure nickel or nickel alloy coating, and a tungsten-copper coating. The resulting electrical contact has high electrical and thermal conductivity and good resistance to arc erosion. Using laser cladding technology to prepare copper alloy-tungsten-copper electrical contacts can effectively reduce production costs, improve production efficiency, and facilitate subsequent maintenance and repair, making it environmentally friendly.
Owner:江西国创院新材料有限公司 +1

Laser additive manufacturing molten pool temperature feedforward control method

The invention belongs to the technical field of laser additive manufacturing process control, and particularly relates to a temperature feedforward control method for a laser additive manufacturing molten pool. Comprising the following steps: step 1, acquiring a surface temperature field of an Nth layer after solidification through a thermal imaging system as an initial state T0; step 2, acquiring a scanning path of an (N + 1) th layer from a CAM system, calculating an equivalent heat dissipation index of each point on the path, and generating an EHDI sequence; 3, inputting the T0 and EHDI sequences into a pre-trained LSTM prediction model, and predicting the dynamic change of the molten pool temperature; and step 4, based on a model prediction path integral control algorithm, optimizing and generating an optimal laser power feed-forward control sequence of N + 1 layers by taking minimization of a cost function including a temperature tracking error, a power change and a power size as a target. According to the method, the path information is quantified into the EHDI sequence, the thermal dynamic state is accurately predicted through the LSTM model, the MPPI controller can'predict 'thermal disturbance before scanning is started, the optimal power scheme is generated, and feedforward accurate control over the temperature of the molten pool is achieved.
Owner:BEIJING NAT INNOVATION INST OF LIGHTWEIGHT LTD +1

Preparation method of copper-based composite powder with high infrared laser absorptivity and reaction device

The invention discloses a preparation method of copper-based composite powder with high infrared laser absorptivity and a reaction device of the copper-based composite powder, and belongs to the technical field of metal additive manufacturing. The preparation method of the copper-based composite powder comprises the following steps that copper powder is subjected to acid pickling pretreatment, Cu2O-coated Cu powder is prepared through air suspension dynamic etching, the Cu2O-coated Cu powder is purified, and the prepared composite powder is of a core-shell structure and comprises a copper core and a cuprous oxide modified shell wrapping the surface of the copper core; by means of the structure, the absorptivity of the copper powder to near-infrared laser of 1064 nm and the like can be remarkably improved to 30% or above, and therefore the problems that pure copper is poor in melting and multiple in forming defect due to high reflectivity in laser additive manufacturing are effectively solved. The composite powder can be directly used for existing selective laser melting or directional energy deposition equipment, has great significance in achieving high-density copper part forming under medium power, and is convenient to prepare, low in cost and high in practicability.
Owner:KUNMING UNIV OF SCI & TECH

Preparation process for additive manufacturing of pure titanium part, pure titanium part and application

The invention belongs to the technical field of laser additive manufacturing, and discloses a preparation process for additive manufacturing of a pure titanium part, the pure titanium part and application. The preparation process for additive manufacturing of the pure titanium part comprises the steps that a three-dimensional model diagram of the pure titanium part is created, and an STL file is generated; the STL file is imported into data processing software to be subjected to hierarchical slicing processing, and a scanning path is generated; pure titanium powder is adopted as raw material powder, laser powder bed melting additive manufacturing is carried out, and a blank is obtained; the blank is subjected to heat treatment and surface treatment, and the additive manufacturing pure titanium part is obtained; wherein the heat treatment sequentially comprises first-stage heat treatment and second-stage heat treatment; the surface treatment comprises surface polishing. According to the preparation process for additive manufacturing of the pure titanium part, internal defects can be reduced, grains are refined, residual stress is reduced, and the surface quality is improved, so that the plasticity (elongation after fracture) and the fatigue performance of the pure titanium part are remarkably improved.
Owner:GUANGZHOU JIANCHI BIOTECHNOLOGY CO LTD +1

Preparation method of high-toughness nickel-based alloy composite powder for additive manufacturing

The invention discloses a preparation method of high-toughness nickel-based alloy composite powder for additive manufacturing. The method comprises the steps that nickel-based alloy matrix powder and nanometer reinforced particles are fed into a forming cavity, under the inert atmosphere and cooling conditions, a spiral blade is driven to rotate at the high speed of 15000-30000 rpm, meanwhile, the pressure in the cavity is maintained to be 2-8 MPa, and treatment is conducted for 30-120 minutes; and through the synergistic effect of kinetic energy and high-speed airflow, combination of size selective milling and cold welding is achieved, and the core-shell structure composite powder with matrix powder evenly coated with nano-reinforced particles is prepared. According to the preparation method, ball-milling-medium-free design is adopted, powder pollution and sphericity deterioration are avoided, and the prepared composite powder has high sphericity and fluidity, is suitable for the laser additive manufacturing process and can effectively refine grains, inhibit element segregation, cooperatively improve the strength and toughness of components and solve the problem of high-plasticity inversion.
Owner:JINCHUAN GROUP CO LTD +1

Submarine pipeline surface cleaning and additive repairing integrated device and method

The invention discloses a submarine pipeline surface cleaning and additive repairing integrated device and method. The device comprises a drainage cover, a holding device, a cleaning device, a power device and a rack. The drainage cover is arranged on the rack, and the cleaning device is arranged below the rack. The upper half portion of the rack is arranged in the circumferential direction of the holding device, and the lower half portion of the rack is arranged on the holding device. The power devices are symmetrically arranged on the upper side of the rack. Circumferential cleaning and repairing of the outer surface of the pipeline can be completed in the same operation process, the maintenance efficiency is remarkably improved, the risk that the surface of the pipeline is polluted or corroded again after cleaning is avoided, and therefore the repairing quality is improved, and the service life of the pipeline is prolonged. The device is based on flexible holding, cleaning and laser additive machining at the same time, is suitable for maintaining submarine pipelines of various pipe diameters, and belongs to the technical field of additive repairing and manufacturing.
Owner:SOUTHEAST UNIV

Laser additive manufacturing device and method for wear-resistant material

The invention relates to the field of laser processing additive manufacturing, in particular to the field of laser processing additive manufacturing of wear-resistant materials. The invention provides a laser additive manufacturing device and method for a wear-resistant material. The additive manufacturing device comprises a system controller, a laser, a beam splitter, a phase modulator, a first laser light path and a second laser light path. According to the additive manufacturing device and method, fusion of the additive material and the substrate material can be effectively promoted, the problem that due to the fact that laser is focused on a target area in the laser cladding process, the local temperature of a focus point is too high, the temperature of a surrounding area is too low, and consequently temperature distribution is uneven can be effectively solved, and the laser cladding efficiency is improved. And fusion of the additive powder, the particles and the substrate material can be promoted, and the bonding strength of the additive part and the substrate part is improved.
Owner:CHANGSHA TALENT MASCH EQUIP CO LTD

Coaxial powder feeding laser cladding metal additive repairing equipment

The invention belongs to the technical field of laser additive manufacturing, particularly relates to coaxial powder feeding laser cladding metal additive repairing equipment, and provides the following scheme aiming at the problems of high heat input, low bonding strength, large heat affected zone and the like in the existing traditional repairing technology: the coaxial powder feeding laser cladding metal additive repairing equipment comprises a double-stand-column gantry mechanism which comprises two supporting arms; the two supporting arms are fixedly connected with the same cross beam, the cross beam and the two supporting arms are provided with two symmetrical inclined supports, the cross beam is connected with a guide rail and a rack component, the rack component is meshed with a walking gear, and the cross beam is provided with a wheel box. High-precision, high-efficiency and high-quality laser additive repairing of large key components is achieved, and the problems that in a traditional repairing technology, heat input is high, bonding strength is low, and a heat affected zone is large are effectively solved.
Owner:ANSTEEL BEIJING RES INST CO LTD