9 results about "Functionally graded material" patented technology

The invention discloses a preparation method of a functionally graded material without prefabricated powder addition, which specifically comprises the following steps: step 1, pretreatment: cutting and milling a test block workpiece, processing the test block workpiece into a fixed size and shape, and then cleaning the processed workpiece by using an ultrasonic cleaning machine; step 2, preparing a sample, and polishing the test block by using a metallographic polishing machine until the test block is polished; 3, electron beam treatment, wherein electron beams are adopted for conducting multiple times of irradiation treatment on the sample. And 4, tissue and performance testing is conducted, specifically, the microstructure is observed through a scanning electron microscope, and the mechanical performance of the functionally graded material is detected through a Vickers hardness tester. The method disclosed by the invention can be used for quickly synthesizing the functionally graded material without prefabricated addition, and has an extremely good application scene.

The application relates to a preparation method of a titanium alloy gradient functional material and belongs to the field of advanced processing and preparation of titanium alloy materials. The method can be used for preparing titanium alloy materials with different components and different organizational types. The specific implementation process is as follows: firstly, a mechanical polishing method is used to polish the combination surface of titanium alloys with different components or different organizational types; then the titanium alloys are placed in a hot pressing furnace for heat preservation and pressure preservation to realize metallurgical combination between the titanium alloys; a furnace cooling method is used for cooling; and finally, the titanium alloy gradient functional material is obtained. The titanium alloy gradient functional material prepared by the method has no defects at the gradient interface, the transition zone organization is well combined, and the mechanical properties are excellent. The composition and organization of different regions of the titanium alloy material can be controlled and designed, technical support and theoretical guidance are provided for the preparation and application of the titanium alloy gradient functional material.

This invention relates to the technical field of photopolymer additive manufacturing, and specifically to a control system and method for continuous photopolymerization of multi-material composites. The system includes a control unit, a projection unit, and a composite molding execution unit. Since the composite molding execution unit is positioned above the projection unit, the Z-axis lifting module is perpendicular to the projection unit, and the X-axis translation module is connected to the Z-axis lifting module. This achieves physical isolation between the dual independent optomechanics and the material tank, continuous molding of functionally graded materials through dynamic parameters and multi-mode scheduling, and cross-tank collaborative control and interface strengthening treatment. The control method for continuous photopolymerization of multi-material composites of this invention, by achieving continuous printing of two materials through time-driven cross-tank collaborative control, improves the interfacial bonding strength of heterogeneous materials and increases printing speed, thereby solving the problems of poor multi-material compatibility, low switching efficiency, and low interfacial bonding strength.

The application discloses an anti-deformation crown-shaped cage of a super-speed motor bearing and a manufacturing method, and belongs to the technical field of motor bearings. The anti-deformation crown-shaped cage of the super-speed motor bearing is printed by a functionally graded material, the functionally graded material comprises hard-phase material and soft-phase material, the hard-phase material is glass fiber, and the soft-phase material is nylon 66; the equivalent elastic modulus of the functionally graded material continuously and gradually changes along the axial direction from the bottom of the pocket hole to the end of the locking claw, so that the elastic modulus of the bottom area of the pocket hole is higher than that of the end area of the locking claw, and the ovalization deformation of the pocket hole and the centrifugal deformation of the locking claw are cooperatively inhibited; the functionally graded material is introduced to actively reconstruct the stiffness field of the crown-shaped cage; the toughness phase is constructed in the locking claw area to absorb collision energy, the reinforced phase is formed in the pocket hole area to weaken stress concentration, and the stiffness gradient is established at the connecting position to inhibit the umbrella effect; and the application provides the crown-shaped cage with the characteristics of high toughness, gradient and high strength and a design method thereof.

This invention discloses a real-time intelligent control system and method for dual-wire arc additive manufacturing, relating to the field of additive manufacturing technology. The system includes steps 1: preliminary preparation and parameter preset; 2: system debugging and printing initialization; 3: current layer printing and synchronous data acquisition; 4: real-time component decoupling and deviation calculation; and 5: intelligent calculation and next-layer parameter update. This real-time intelligent control system and method for dual-wire arc additive manufacturing consists of a dual-wire arc additive manufacturing execution unit, a multi-source online detection unit, and a central control and intelligent control unit. Through steps such as parameter preset and model establishment, system debugging and initialization, synchronous data acquisition during the printing process, real-time component decoupling and deviation calculation, and intelligent calculation and update of next-layer process parameters, it achieves high detection accuracy, fast response speed, and improved forming quality and stability. It is adaptable to the high-precision preparation of multi-system functional graded materials.

This invention discloses a three-beam coaxial adaptive laser melting and forming method and apparatus, relating to the fields of metal additive manufacturing and laser welding technology. The method includes: activating a protective gas system; starting a high-precision real-time control system, acquiring multi-source signals from the molten pool region in real time through a monitoring module; transmitting the multi-source signals acquired by the monitoring module to a central processing unit to establish a mapping relationship model between monitoring features and process quality; based on the output of the mapping relationship model, real-time feedback control of laser power, wire feeding speed, and powder feeding rate; and repeating the adaptive control steps to achieve full-process adaptive closed-loop control of the forming path. This invention employs the aforementioned three-beam coaxial adaptive laser melting and forming method and apparatus, which has the advantages of good synergy and multiple control dimensions, enabling online real-time closed-loop control of the manufacturing process and solving the problems of uneven gap repair and forming defects and composition control in the preparation of functionally graded materials.

This invention discloses a method and system for processing multi-layer thickness images in UV printing. The method includes acquiring the target thickness intention, outputting a three-dimensional joint instruction tensor of droplet volume, droplet temperature, and UV light intensity via a generative adversarial network (GAN), and then performing multi-physics collaborative printing based on this tensor. At the pixel level, the method independently controls the droplet temperature of each nozzle and the UV light intensity of each pixel, achieving differentiated modulation such as high stacking, tiling, and edge barrier walls. An error map is obtained by measuring the actual thickness in situ and calculating the expected thickness using a differentiable physical proxy model. This error map is then processed through a three-layer closed loop to achieve real-time correction, GAN update, and fine-tuning of the tactile mapping model. This invention significantly improves thickness control accuracy, substrate adaptability, and printing efficiency, and can be applied to various scenarios such as 3D relief, micro-optical components, functionally graded materials, and 4D self-folding.

This invention discloses a photocurable 3D printing elastic resin and a foaming method. The photocurable 3D printing elastic resin incorporates surface-modified high-temperature thermally foamed microspheres. The double bond formation and roughening of these microspheres improve the crosslinking and mechanical interlocking with the resin, thereby enhancing tensile strength. After printing, the microspheres undergo ultrasonic and vacuum pretreatment to accelerate the vaporization of liquid alkanes within the thermally foamed microspheres. Heating then allows the alkanes to escape, producing a foaming effect. This method yields elastic printed parts with high foaming rate and good uniformity, meeting the application requirements of lightweight, highly elastic, and functionally graded materials.

Thermoelectric generator for converting a temperature gradient into electrical energy, comprising a plurality of thermoelectric elements arranged between a hot-side interface and a cold-side interface, characterized in that the thermoelectric elements are manufactured by additive manufacturing through three-dimensional printing and consist of functionally graded materials, wherein the material composition varies continuously or stepwise along a heat flow direction, such that a gradient of electrical conductivity, thermal conductivity and Seebeck coefficient is generated within the thermoelectric elements.