Patents
Literature
Patsnap Eureka AI that helps you search prior art, draft patents, and assess FTO risks, powered by patent and scientific literature data.

10752 results about "Numerical control" patented technology

Numerical control (also computer numerical control, and commonly called CNC) is the automated control of machining tools (drills, boring tools, lathes) and 3D printers by means of a computer. A CNC machine processes a piece of material (metal, plastic, wood, ceramic, or composite) to meet specifications by following a coded programmed instruction and without a manual operator.

Intelligent numerical control machine tool automatic programming path optimization method based on workpiece modeling

The invention belongs to the technical field of intelligent machining path control, and discloses an intelligent numerical control machine tool automatic programming path optimization method based on workpiece modeling, which comprises the following steps: acquiring a CAD model, machine tool sensor data, tool wear data and historical machining logs, generating a workpiece characteristic parameter set, and fusing a three-level compensation mechanism to generate a dynamic error parameter set; then, dividing a preliminary risk level of the processing area, and performing secondary risk assessment to generate a comprehensive risk level; extracting a risk level conflict area, and determining a final risk level; constructing a static / dynamic cost matrix to obtain a path priority map; thirdly, generating an initial path, smoothing an optimized path trajectory, and performing multi-objective optimization to generate an optimized path planning table; cutting parameters are adjusted in real time, the path feasibility is verified, and a real-time control instruction set is generated; and finally, constructing a quality-process correlation model, generating a global strategy packet, forming closed-loop iteration, and completing system self-evolution.
Owner:JINING POLYTECHNIC

Flexible intelligent processing production line multi-online cooperative scheduling method and system

The invention relates to the technical field of workshop scheduling, in particular to a multi-online collaborative scheduling method and system for a flexible intelligent processing production line, and the method comprises the steps: building a numerical control parameter model for processing equipment, decomposing a processing program into basic process instruction units, combining the numerical control parameter model and the real-time operation state of the equipment to analyze the adaptation degree of the basic process instruction unit and the equipment, and generating a preliminary task allocation scheme; constructing a distributed control network among the devices, generating a local task sequence of each device based on the preliminary task allocation scheme and the adaptation degree, and obtaining a final task allocation scheme and a task execution plan set based on a contract network protocol algorithm; establishing a multi-constraint collaborative framework, and generating a collaborative production scheduling scheme under the multi-constraint collaborative framework; and establishing a heterogeneous equipment motion cooperative control model, and performing multi-level adjustment through event-driven feedback control. According to the invention, flexible cooperative scheduling of heterogeneous equipment can be realized.
Owner:ATTAPULGITE INTELLIGENT TECH (SUZHOU) CO LTD

Numerical control machine tool machining reference point correction method and system, terminal and medium

The invention belongs to the technical field of numerical control machine tool machining, and particularly discloses a numerical control machine tool machining reference point correction method and system, a terminal and a medium. Based on the three-dimensional coordinate information, the actual position of a preset reference point on the machine tool is extracted and compared with a preset theoretical reference point, and a deviation value is calculated; executing coordinate deviation aggregation analysis according to the deviation value, and determining coordinate system correction parameters including a translation vector and a rotation matrix; the corrected parameters are issued to a numerical control machine tool control system, and a current workpiece coordinate system is updated; and after the coordinate system is updated, the machining task continues to be executed, the machining state is monitored in real time, and if it is detected that the deviation exceeds a threshold value, the measurement and correction process is automatically triggered again. Automatic correction of the reference point and real-time compensation of the workpiece coordinate system can be achieved, the machining precision is improved, manual intervention is reduced, and the method is suitable for high-precision numerical control machining scenes.
Owner:JIER MACHINE TOOL GROUP

Numerical control machine tool machining environment monitoring system

The invention discloses a numerical control machine tool machining environment monitoring system, and belongs to the technical field of intelligent monitoring. Comprising the following modules: a multi-dimensional sensing monitoring module for realizing omnibearing data acquisition of an interaction state of a cutter and a workpiece in a machining process; the feature extraction module is used for converting the time sequence data into a key feature set for representing the state of the cutter; the wear type identification module is used for accurately identifying and classifying the wear type of the cutter based on a deep learning classifier and judging the specific wear type; the wear progress prediction module calls a corresponding special prediction model according to the identified specific wear type, quantifies the wear progress rate and estimates the residual life of the cutter; the decision support module is used for integrating the tool wear state and the prediction result, balancing the production efficiency, the machining quality and the tool cost, and providing optimization suggestions of parameter adjustment and tool changing opportunities; and the self-learning optimization module is used for continuously collecting actual production data to carry out model evaluation and incremental learning so as to realize multi-machine knowledge sharing.
Owner:JIANGSU KUTEER INTELLIGENT MASCH CO LTD

Bayesian learning and piezoelectric ceramic driving numerical control machine tool thermal error compensation system and method

The invention discloses a Bayesian learning and piezoelectric ceramic driving numerical control machine tool thermal error compensation system and method. According to the system, a distributed temperature sensor array is arranged in heat sensitive areas such as a machine tool spindle, a ball screw, a guide rail and a bearing seat, whole-field temperature information is collected in combination with a thermal infrared imager, and multi-source thermal field sensing is achieved; meanwhile, a laser interferometer and a capacitive displacement sensor are used for constructing a dynamic pose monitoring network. The intelligent decision-making unit integrates a Bayesian online learning engine, fuses a physical model and a data driving model, dynamically predicts a thermal error and generates a compensation instruction. And the piezoelectric execution mechanism carries out nonlinear pre-compensation on a driving signal through a three-section Prantl-Ishlinskii hysteresis inverse model according to the instruction, so that high-precision pose adjustment is realized. The thermal error compensation precision is remarkably improved, the adaptability of the system to complex working conditions is enhanced, the service life of equipment is prolonged, and the method is suitable for various numerical control machine tools.
Owner:JIANGSU HAOXIONG INTELLIGENT EQUIPMENT CO LTD

Computing task scheduling method and system applied to numerical control machining system

The invention provides a calculation task scheduling method and system applied to a numerical control machining system, and the method comprises the steps: obtaining a task request set containing a machining process type and a real-time constraint identifier, extracting a processing complexity feature and a resource demand feature, calling a task priority evaluation model to generate a priority sequence, and carrying out the calculation of a task. Generating an initial scheduling scheme according to the sequence and current available resource information of the system, adaptively adjusting the initial scheduling scheme based on task execution state information fed back in real time, and generating a final scheduling scheme including a task execution sequence and resource allocation parameters, thereby comprehensively considering task complexity, resource requirements and real-time constraints, and improving the scheduling efficiency. Dynamic matching and optimal scheduling of tasks and resources are achieved, and the machining efficiency and the resource utilization rate of the numerical control machining system are effectively improved.
Owner:SHANGHAI DIANSI INTELLIGENT TECH CO LTD

Numerical control machining method and system integrating thermal expansion dynamic compensation

The invention relates to the field of numerical control machining, discloses a numerical control machining method and system integrating thermal expansion dynamic compensation, and aims to solve the problem that precision is out of control due to thermal deformation in high-speed cutting of motorcycle light alloy castings. The method comprises the steps that distributed temperature and displacement sensors are arranged in a key area of a workpiece, and a temperature field and thermal expansion amount are collected in real time; constructing a local thermal deformation prediction model based on a material expansion coefficient and a geometric structure, and correcting a tool path in real time through a coordinate system dynamic offset algorithm; and an on-line measurement feedback mechanism is introduced, and model parameters are adaptively optimized, so that closed-loop compensation is realized. The system comprises a sensing module, a thermal deformation modeling and compensation calculation module, a coordinate dynamic correction module, an online measurement feedback module and a parameter adaptive updating module. Through millisecond-level dynamic compensation and closed-loop self-optimization, the size precision and form and position stability of the complex thin-wall part under the high-temperature working condition are remarkably improved, the rejection rate and cooling energy consumption are reduced, and the method is suitable for a high-precision batch machining scene.
Owner:ZHEJIANG JUNHONG MECHANICS CO LTD

CAM post-optimization method and system for geometric error compensation of multi-axis linkage numerical control machine tool

The invention relates to the technical field of numerical control machining, in particular to a CAM post-optimization method and system for geometric error compensation of a multi-axis linkage numerical control machine tool. The method comprises the following steps: firstly, carrying out kinematics analysis and geometric error modeling on a target machine tool, and deploying the target machine tool in a CAM post-optimization module; then actual state parameters of the target machine tool in the machining process are collected in real time through a laser interferometer; a motion instruction of a target machine tool and a detection result of a laser interferometer are synchronously obtained through a CAM post-optimization module, and then geometric errors of a linear axis and a rotating axis in the operation process of the target machine tool are calculated in real time through a kinematic model and a geometric error model. According to the method, different linear axis compensation modes are adopted for different instructions; and a cutter shaft attitude vector error and a cutter cutting point position error are calculated in combination with inverse kinematics, and are corrected step by step. The problem that the error compensation precision of a controller in an existing numerical control machine tool is insufficient can be solved.
Owner:HEFEI UNIV OF TECH

Numerical control machining order priority ranking and production scheduling intelligent management system

The invention relates to the technical field of intelligent production scheduling, and discloses a numerical control machining order priority ranking and production scheduling intelligent management system, which comprises a data acquisition and time interval division module, which is used for acquiring production basic data and equipment resource data and dividing a window locking time interval and a rolling time interval; the priority evaluation module is used for calculating an order priority score in combination with a preset weight; the initial schedule generation module is used for constructing a resource process diagram and generating an initial feasible schedule; the influence domain generation module is used for identifying a process set influenced by the production event and forming an influence domain; the scheduling optimization module is used for performing optimization in the influence domain based on the priority score and the cost matrix to generate a new schedule; and the execution issuing module is used for freezing the window locking period schedule and issuing a process execution list. According to the invention, intelligent sorting of production tasks and efficient and stable execution of feasible scheduling in a numerical control machining environment are realized.
Owner:FUJIAN KEYE CNC TECH CO LTD

Numerical control machine tool wear monitoring and intelligent compensation control method based on deep learning

The invention discloses a numerical control machine tool wear monitoring and intelligent compensation control method based on deep learning, and relates to the field of numerical control machine tool wear monitoring. Multi-source data are collected through a sensor, and are preprocessed and fused through edge calculation; deep features are extracted and enhanced through an improved network, the abrasion state is evaluated through a mixed expert model, and life is predicted in combination with survival analysis; based on enhanced transfer learning, generating an intelligent compensation strategy according to a processing target, and executing the intelligent compensation strategy after verification in a virtual environment; a closed-loop system is constructed, all modules are acquired, fed back and optimized, and full-process intelligent management of functions such as knowledge graph early warning and multi-machine-tool cooperation is integrated. According to the method, the wear monitoring accuracy is improved, and early wear is accurately recognized; machining parameters are intelligently compensated and optimized, precision is improved, and the service life of a tool is prolonged; closed-loop control and multiple technologies are fused, the response time is shortened, and shutdown is reduced; the operation efficiency and reliability of the numerical control machine tool are improved, and the cost is reduced.
Owner:JIANGSU ANTO INTELLIGENT EQUIP TECH CO LTD

Numerical control machine tool dynamic precision control method and system based on multi-axis linkage error compensation

The invention provides a numerical control machine tool dynamic precision control method and system based on multi-axis linkage error compensation, and relates to the technical field of mechanical manufacturing, and the method comprises the steps: collecting shaft system motion parameters and real-time cutting load parameters of a multi-axis numerical control machine tool in a linkage machining process in real time; shafting motion parameters comprise displacement, speed and acceleration of each feed shaft, and cutting load parameters are obtained through inversion of main shaft current and servo driving torque; calculating a dynamic following error of each feed shaft in a linkage state based on the shaft system motion parameters; and carrying out load coupling correction on the dynamic following error by fusing real-time cutting load parameters to obtain an initial multi-axis linkage dynamic error. According to the invention, real-time precision control in the high-dynamic machining process can be realized.
Owner:GUANGZHOU CITY POLYTECHNIC

Cutter wear monitoring and predicting method

The invention relates to the field of tool wear in the numerical control machining process, in particular to a tool wear monitoring and predicting method which comprises the steps of signal collection, multi-domain feature extraction, multi-modal feature fusion, tool wear prediction model construction, real-time monitoring and wear prediction. And a multi-signal fusion monitoring and prediction model is constructed, so that the precision of tool wear monitoring and the reliability of prediction are remarkably improved, and the defects of a traditional method are effectively overcome.
Owner:HANGZHOU DATON SANDAI TECH CO LTD

Numerical control machining intelligent monitoring method and system based on industrial internet of things

The invention discloses a numerical control machining intelligent monitoring method and system based on industrial Internet of Things, and relates to the technical field of industrial Internet of Things and intelligent manufacturing. The method mainly comprises the steps of multi-source data real-time acquisition, edge side data preprocessing, cloud intelligent analysis and diagnosis, digital twin closed-loop optimization and visualization and feedback control. According to the invention, visualization and feedback control are adopted. By introducing the digital twin-driven real-time process optimization and multi-modal data fusion intelligent early warning mechanism, the machining precision and efficiency are remarkably improved.
Owner:成都悦蓉智诚科技有限公司

Control method and equipment suitable for rotary turn-over clamp of numerical control milling center

The invention discloses a control method and equipment suitable for a rotary turn-over clamp of a numerical control milling center, and relates to the technical field of numerical control machining. The clamping force is optimized through the multi-source sensing and digital twinning technology, and workpiece deformation is prevented; thermal compensation and an error transfer chain model are integrated, the turnover angle is accurately corrected, and error accumulation is restrained; real-time comparison, traceability and self-adaptive adjustment in the machining process are achieved through digital twin pre-verification and multi-sensor closed-loop monitoring; the problems of out-of-tolerance of precision and batch consistency caused by unstable clamping, thermal deformation and error transmission in multi-surface milling of high-precision parts are solved, and the precision, reliability and process adaptability of complex part machining are remarkably improved.
Owner:SICHUAN CHENGDE MACHINERY

Bearing fault diagnosis method and system for Meta-Transform driven multi-working-condition equipment

The invention relates to the technical field of intelligent manufacturing equipment fault diagnosis, and particularly discloses a Meta-Transform driven multi-working-condition equipment bearing fault diagnosis method and system. The method aims at bearing fatigue damage risks caused by dynamic adjustment of technological parameters of a numerical control machine tool in the aerospace manufacturing process and challenges such as feature distribution offset and fault sample scarcity caused by variable working conditions. The diagnosis system is constructed through three core modules. The method comprises the following steps: firstly, reconstructing an original bearing signal into a multi-scale time-frequency feature space by adopting continuous wavelet transform; then designing a causal Transform architecture with a strict lower triangle attention mask, and realizing feature extraction and classification according to a physical causal law of fault propagation; and finally, integrating the mechanisms into a model-independent element learning framework, and realizing cross-working-condition rapid self-adaption through a self-adaption gradient pruning strategy. The bearing fault diagnosis accuracy under the condition of few samples is improved, the interpretability and generalization ability of the model are enhanced, and the industrial application practicability of bearing fault diagnosis is improved.
Owner:DONGHUA UNIV

Processing data acquisition method and system applied to numerical control machine tool

The invention relates to the technical field of numerical control machine tool operation, in particular to a machining data acquisition method and system applied to a numerical control machine tool, and the method comprises the steps: obtaining a machining precision error value according to the difference between cutting parameters of different dimensions and initial cutting parameters; according to the difference change condition of the cutting parameter and the initial cutting parameter, a tool wear characteristic value is obtained; obtaining a tool wear influence value according to the tool wear characteristic value and the cutting force change influence value; obtaining a machining precision error influence value according to the tool wear influence value and the machining precision error value; acquiring an acquisition frequency regulation factor at the current moment according to the variation trend of the processing precision error influence values of different target error historical time periods; and acquiring the boring and milling data acquisition frequency at the current moment based on the acquisition frequency regulation factor. The boring and milling precision of the numerical control machine tool is improved.
Owner:SHANDONG ZECHENG CNC MACHINERY

Five-axis series-parallel numerical control machine tool machining process virtual monitoring simulation method and system based on digital twinning

The invention provides a five-axis series-parallel numerical control machine tool machining process virtual monitoring simulation method and system based on digital twinning, and the method comprises the steps: building an information interaction mechanism between a physical machine tool and a digital twinning model, enabling a server side to collect sensor data, and transmitting the real-time data to a client side through a communication protocol; the client processes the data and drives the digital twin model. And aiming at potential errors of twin system forecast, tool setting error compensation can be carried out in real time, so that the machining precision is improved. Meanwhile, the system supports an offline simulation function, combines an inverse kinematics algorithm and an NC code, fuses a material removal model, simulates a machining process, evaluates machining performance and errors, and provides an optimization basis for machining strategies of workpieces with different geometrical shapes and materials. According to the method, bidirectional interaction between the physical entity and the virtual model is achieved, the real-time monitoring and visualization capability of the machining process is enhanced, a reliable simulation evaluation and optimization means is provided for machining of complex parts, and the method has wide industrial application prospects.
Owner:FUZHOU UNIV

Complex curved surface precision machining method based on tool path optimization

The invention relates to the technical field of precision machining, and particularly discloses a complex curved surface precision machining method based on tool path optimization, which comprises the following steps: S1, acquiring a geometric model of a curved surface to be machined and tool kinetic parameters; s2, the optimal machining step length, the cutter roll angle and the feeding speed are calculated in real time according to the geometric features of the curved surface and the dynamic parameters of the cutter; s3, generating a self-adaptive tool path based on the dynamic optimization parameters in the step S2; s4, synchronously monitoring the cutting load in the machining process, and dynamically correcting cutter path parameters according to load feedback; and S5, outputting the optimized tool path instruction to the numerical control machine tool to execute machining. By calculating the Gaussian curvature and the average curvature of the curved surface in real time, dynamically adjusting the machining step length and the feeding speed, and automatically reducing the step length and reducing the feeding speed in a curvature sudden change area, the residual height of a steep area is controlled within a precise standard range, and the surface roughness is reduced by more than 30% compared with that of a traditional method; and the consistency of machining precision of each area of the complex curved surface is ensured.
Owner:XIAN KUNLUN IND GRP

Method for Predicting Thermal Error of Spindle of Computer Numerical Control Machine Tool Based on Twin Feature Transferring of Virtual-Real Prototype

ActiveUS20250238013A1Programme controlComputer controlNumerical controlPhysical prototyping
A method for predicting a thermal error of a spindle of a computer numerical control (CNC) machine tool based on twin feature transferring of a virtual-real prototype, is provided, including: first, building a spindle physical prototype experiment table, and screening temperature sensitive points outside the physical prototype spindle, so as to establish an autoregressive distributed lag model; second, determining a temperature synchronization lag point on the physical prototype spindle corresponding to the temperature sensitive point outside the physical prototype spindle, so as to construct a thermal error analysis model; thereafter, establishing a virtual prototype and transferring the twin feature of the physical prototype, and by integrating a twin coupling relationship between the physical prototype spindle and the virtual prototype spindle, realizing the thermal error prediction. The present disclosure improves the accuracy of the thermal error prediction under the condition that it is difficult to arrange sensors on the spindle.
Owner:ZHEJIANG UNIV

Multi-signal quality monitoring system and method in numerical control machining process

The invention discloses a multi-signal quality monitoring system and method in the numerical control machining process, and belongs to the technical field of numerical control machining. The method comprises the following steps: step 1, synchronously acquiring multi-source signals in a microscopic level, a mesoscopic level and a macroscopic level in a processing process; 2, screening to form an optimal feature subset, and constructing a multi-dimensional feature representation space; 3, constructing a same-scale transverse incidence matrix, a cross-scale longitudinal incidence matrix and an interaction incidence matrix based on a bidirectional attention mechanism, and forming an incidence network structure for describing feature coupling and dependency relationships among signals of different levels; step 4, calculating deviation metric values of various signal features, identifying an abnormal diffusion path in combination with a topological structure of the association network, and analyzing a causal relationship chain between the signals; and step 5, matching the identified abnormal mode with a pre-constructed process knowledge graph, automatically generating a targeted process parameter optimization suggestion, and performing real-time evaluation to realize closed-loop adaptive control for quality abnormity.
Owner:聊城市盘古物资有限责任公司

Self-adaptive optimization method for processing error compensation of five-axis numerical control machine tool

The invention discloses a multi-dimensional real-time coupling error compensation method for a five-axis numerical control machine tool. The method comprises the following steps: (1) acquiring geometric error, thermal error, dynamic error and coupling error data of the five-axis machine tool in real time by utilizing a sensor network arranged on key parts of the machine tool; (2) by constructing a five-axis linkage nonlinear error compensation model, performing traceability analysis on errors generated in the machining process by adopting a reverse error propagation algorithm, and dynamically optimizing the compensation amount according to error sources; (3) establishing a causal relationship and a probability distribution model of each error source based on a Bayesian network, updating joint distribution of the error sources by using real-time sensor data, predicting a comprehensive error through Bayesian reasoning, and adjusting motion parameters of each axis; through the real-time, multi-dimensional and intelligent error compensation technology, the machining precision, efficiency and adaptability of the five-axis numerical control machine tool are remarkably improved, the production cost is reduced, the product quality is improved, and the five-axis numerical control machine tool has higher competitiveness in the complex and high-end manufacturing field.
Owner:XIAMEN DINGYUN SOFTWARE

Numerical control machine tool intelligent monitoring and optimizing system based on digital twinning

The invention relates to the technical field of machine tool intelligent monitoring, and discloses a numerical control machine tool intelligent monitoring and optimizing system based on digital twinning, which comprises a data acquisition module used for carrying out discrete time working condition data acquisition and dynamic precision weight distribution on a numerical control machine tool to obtain a dynamic precision distribution matrix; the calculation module is used for calculating a geometric simulation precision grade and a physical simulation precision grade; the construction module is used for constructing a self-adaptive geometric grid model; the self-adaptive refinement module is used for carrying out self-adaptive refinement on a contact area for cutting force monitoring to obtain a cutter workpiece contact physical simulation model; the cooperative adjustment module is used for inputting the self-adaptive geometric grid model and the tool workpiece contact physical simulation model into a working condition conversion state machine for cooperative adjustment, and a self-adaptive precision simulation result is obtained. And the reliability and robustness of the system are improved.
Owner:SHENZHEN HAITENGDA MASCH EQUIP CO LTD

AI fault prediction and diagnosis system and method based on numerical control machine tool

The invention discloses an AI fault prediction and diagnosis system and method based on a numerical control machine tool, and belongs to the technical field of fault diagnosis. The technical problem that efficient fault early warning and health management cannot be implemented in the full life cycle of a numerical control machine tool in an existing scheme is solved. Monitoring data covering the full life cycle and multiple working conditions of the numerical control machine tool, and providing high-quality annotation data for subsequent model training through association of a high-dimensional feature matrix and a fault tag; an improved variational mode decomposition algorithm is utilized, fault information of each mode is quantified in combination with wavelet packet energy entropy, time migration of multi-sensor data is eliminated through space-time alignment, weights of different features are adaptively distributed by utilizing an attention mechanism, and discrimination of fusion feature vectors is effectively enhanced; a long-term dependency relationship of a feature sequence is captured based on a bidirectional gating circulation unit, a convolutional neural network is improved to reinforce local detail features, and the fitting capability of a model to a complex fault mode can be effectively improved through cooperation of the two.
Owner:SUZHOU YUNWOJIA INTELLIGENT TECH CO LTD

Compensation regulation and control method and platform for industrial vision-driven numerical control machine tool

The invention provides a compensation regulation and control method and platform for a numerical control machine tool driven by industrial vision, and relates to the technical field of industrial vision, and the method comprises the steps: determining an industrial vision monitoring module; outputting a tool movement position time sequence and a workpiece contour change time sequence; error comparison and traceability are carried out on the tool movement position time sequence and the workpiece contour change time sequence and a preset tool movement track and a preset workpiece contour change track stored in a control terminal of the numerical control machine tool, and an error comparison result is generated; and performing compensation of generated errors and error prediction compensation of a future processing time zone according to the error comparison result. According to the method, the technical problem that in the prior art, due to the fact that tiny dynamic errors are difficult to capture and trace in real time, the machining precision is poor can be solved, dynamic sensing and error comparison of tool movement and the workpiece contour are achieved, and the technical effects of high-precision error compensation and machining track prediction optimization are achieved.
Owner:DONGGUAN ZHENGHE CHUJI TECH CO LTD

Machining parameter automatic optimization method and system for three-axis numerical control machine tool

The invention relates to the technical field of numerical control machine tool control, in particular to a machining parameter automatic optimization method and system for a three-axis numerical control machine tool, and the method comprises the specific steps: collecting machine tool parameter data and workpiece parameter data, the machine tool parameter data comprises the current and voltage of the three-axis numerical control machine tool and the wear state of a cutter; the workpiece parameter data comprises workpiece scale, vibration, deflection and surface roughness; based on the machine tool parameter data and the workpiece parameter data, a physical information neural network is adopted to construct a three-axis numerical control machine tool digital twin model, real-time monitoring and feedback are carried out, and the machining efficiency and energy consumption are calculated; a numerical control machine tool machining process model and an energy consumption model are constructed based on the machining efficiency and the energy consumption, the machining efficiency is maximized and the energy consumption is minimized by using an optimization algorithm, the machining process model reflects quality efficiency indexes, and the energy consumption model reflects energy consumption characteristics; and through an optimization function obtained through the optimization algorithm, a control instruction execution module is constructed, and comprehensive factory control is covered.
Owner:FORETEK SMART TECHNOLOGY (ZHEJIANG) CO LTD

Dynamic fault diagnosis method and system for numerical control machine tool

The invention belongs to the technical field of production monitoring systems, and discloses a numerical control machine tool dynamic fault diagnosis method and system. The method comprises the following steps: generating a global time reference signal through a main shaft encoder and a clock synchronization protocol; the method comprises the following steps: collecting vibration data of a main shaft bearing in each unit time, current data of an electric cabinet and process parameters, and generating a preprocessed data sequence through transmission delay compensation and multi-rate frequency raising processing; inputting the vibration data and the current data into a preset mechanical-electrical transfer function model, and calculating a time delay parameter; performing phase alignment on the preprocessed data sequence based on the time delay parameter to generate an aligned data sequence; inputting the aligned data sequence into a time sequence neural network, and outputting a fusion feature vector; calculating a cross correlation coefficient of the fusion feature vector, and generating a fault diagnosis result based on a preset cross correlation threshold value; the problem of failure of fault feature extraction caused by data asynchronization in the prior art is solved.
Owner:WUHAN ZHIJIAN TIANCHENG TECH CO LTD

Five-axis machining path planning method and system based on data driving

The invention relates to the technical field of numerical control programming, in particular to a five-axis machining path planning method and system based on data driving, and the method comprises the following steps: obtaining real-time coordinates of each axis of a machine tool, calculating linear velocity and angular velocity components to construct a Jacobian matrix, executing singular value decomposition, and calculating a conditional number ratio by using maximum and minimum singular values; and inputting a nonlinear mapping function to calculate a dynamic penalty factor, generating a rotating shaft weighted item in combination with a rotating shaft identifier, constructing a weighted damping least square objective function, calculating a five-axis motion increment, and accumulating the five-axis motion increment with a real-time coordinate to generate a target absolute position coordinate. According to the method, the pose singularity degree is quantified by monitoring the machine tool pose condition number ratio and converted into the dynamic penalty factor to apply the self-adaptive constraint to the rotating shaft, the severe sudden change of the rotating shaft in the singularity area is inhibited, the tool nose track following error is minimized, and meanwhile smooth distribution of the motion increment is achieved; and the dynamic stability and the surface quality of five-axis linkage machining are improved.
Owner:NANTONG JIANGWEI INTELLIGENT TECHNOLOGY CO LTD

Magnesium alloy electric drive main shell mold machining precision control method and system

The invention provides a magnesium alloy electric drive main shell mold machining precision control method and system, and belongs to the field of precision numerical control machining. The method comprises the steps that dynamic milling force, key point temperature and position signals of all shafts are synchronously collected through a multi-source sensor; a recursive least square method is adopted to identify the dynamic rigidity and damping coefficient of the tool-workpiece system on line, and the thermal deformation drift distance is calculated in combination with a temperature signal; predicting a three-dimensional deformation error vector in real time based on the dynamic model, thermal deformation and geometric errors, and constructing a space compensation field; macro motion compensation is achieved by modifying numerical control program coordinate points, and meanwhile high-frequency micro-amplitude compensation is conducted through a spindle tail end fast tool servo system. And establishing an adaptive disturbance observer to perform online estimation on unmodeled disturbance and feed-forward compensation, and realizing online self-tuning of model parameters in combination with in-situ measurement feedback. Real-time sensing, full-band dynamic compensation and closed-loop self-adaptive control of multi-source errors are achieved, and the machining precision and long-term stability of the mold are remarkably improved.
Owner:NINGBO XINGYUAN MASCH CO LTD

Coordinated motion planning control method in five-axis machining process and related product

The invention relates to the technical field of numerical control machine tool precision detection and compensation, in particular to a coordinated motion planning control method and related products in the five-axis machining process, and the method comprises the steps: building a machine tool digital twin model, and combining constraint conditions; calculating a dynamic load rate and adjusting an error weight according to the load rate; an optimal cooperative motion instruction is obtained through multi-objective optimization; obtaining a feed-forward compensation amount and a feedback compensation amount; fusing the feedforward compensation amount and the feedback compensation amount to obtain a total compensation amount, and correcting the optimal cooperative motion instruction in real time to generate a final control signal; according to the method, dynamic constraints of different dimensions of a shaft are unified, the real-time dynamic load rate of the shaft is calculated, and weight coefficients of a translation shaft error and a rotation shaft error in an objective function are dynamically adjusted and optimized according to the difference; and constructing a multi-objective optimization function, solving an optimal cooperative motion instruction according to the dynamic weight, and integrating feed-forward compensation and feedback compensation to generate a final control signal so as to realize accurate control.
Owner:DEYANG JIECHUANG TECH CO LTD

Turn-milling combined machining deformation control method and system for special-shaped parts

The embodiment of the invention provides a turning and milling combined machining deformation control method and system for a special-shaped part, and is used for the technical field of numerical control machining. The turning and milling combined machining deformation control method for the special-shaped part comprises the steps that structural feature analysis and process association marking are conducted on design data of the special-shaped part to generate a feature association data set, and clamping and process planning are conducted according to a machining constraint database and the feature association data set to generate initial turning and milling combined machining process data; cutting parameter multi-objective optimization solution is carried out on the initial turning-milling combined machining process data to obtain a turning-milling cutting parameter set, and multi-axis linkage analysis and instruction collaborative planning are carried out on the turning-milling cutting parameter set according to the equipment operation feature set to generate a combined machining control instruction set. According to the method, through part key feature recognition and risk marking, combined machining control instructions are generated after layered digital twinning verification in combination with process multi-objective optimization, and the one-time qualified rate of special-shaped part machining and turn-milling combined machining process stability are improved.
Owner:DONGGUAN LONGWIN PRECISION TECH CO LTD