The invention discloses a
tool wear real-time prediction method fusing wear and
jumping mechanism-three-dimensional vibration data, and belongs to the field of
machine tool state monitoring and intelligent manufacturing. According to the method, a three-dimensional acceleration sensor is arranged near a main shaft or a cutter
handle, three-dimensional vibration signals in the
machining process are obtained, and a
cutting force mechanism model is established in combination with
cutting parameters and geometric features of the cutter; and
tool wear correction and bounce disturbance items are introduced into the mechanism model, and prediction calculation of the three-way
cutting force is carried out. And then, a
cutting force prediction result and vibration
signal features are fused, a comprehensive
feature vector is constructed, and real-time prediction of the tool abrasion loss is realized based on a
deep learning regression model. According to the method, physical rule constraints of mechanism modeling and data driving advantages of vibration signals are fully utilized, the accuracy and real-time performance of
tool wear prediction are effectively improved, and important
engineering application value is provided for improving the
machining quality, prolonging the service life of a tool and achieving intelligent production.