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2367 results about "Cutting fluid" patented technology

Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping. There are various kinds of cutting fluids, which include oils, oil-water emulsions, pastes, gels, aerosols (mists), and air or other gases. They may be made from petroleum distillates, animal fats, plant oils, water and air, or other raw ingredients. Depending on context and on which type of cutting fluid is being considered, it may be referred to as cutting fluid, cutting oil, cutting compound, coolant, or lubricant.

Cutting fluid automatic proportioning control system

The invention relates to the technical field of automatic control, in particular to an automatic cutting fluid proportioning control system which comprises a flow control module, a delay compensation module, a dynamic adjusting module and a dynamic flow adjusting module. According to the invention, the flow and proportion of the cutting fluid are accurately adjusted, so that the requirements of different production stages are met, the use efficiency of the cutting fluid and the processing quality stability are improved, parameters such as the flow and the temperature are monitored in real time, the flow and the proportion are dynamically adjusted, instability caused by environmental fluctuation or equipment response lag is reduced, accurate supply of the cutting fluid is ensured, and the production efficiency is improved. Aiming at variable production requirements, environment changes are rapidly responded, a matching strategy is automatically optimized, machining errors and equipment abrasion caused by matching imbalance are effectively avoided, the improved control strategy improves the cutting fluid utilization rate, it is guaranteed that the machining quality and the equipment service life are synchronously prolonged, resource waste is reduced, meanwhile, the manual intervention requirement and the operation complexity are reduced, and the production efficiency is improved. And the overall production efficiency and the system stability are improved.
Owner:SHIYAN TONGLU IND

Metal grinding machine tool grinding wheel wear compensation type intelligent control system

The invention discloses a metal grinding machine tool grinding wheel wear compensation type intelligent control system, and relates to the technical field of mechanical manufacturing automation, and the system comprises a contact type reference detection module which is used for obtaining the initial contour and reference wear loss of a grinding wheel through discrete point measurement in a non-machining state; the multi-parameter non-contact real-time detection module is used for collecting acoustic emission, vibration and spindle current signals in the grinding process through three types of sensors; the grinding environment sensing module collects the temperature of a grinding area and the cutting fluid concentration; the intelligent control unit receives reference data and an environment signal, performs deep learning on a wear loss prediction model after multi-source data fusion, performs periodic reference calibration, analyzes the dynamic wear loss, and synchronously transmits the data to the data storage and tracing module; the executing mechanism adjusts grinding wheel feed amount compensation according to the dynamic abrasion loss; and the data storage and tracing module stores full-process data in real time. According to the system, high-precision and real-time wear compensation is achieved, the machining precision and consistency are improved, and high-end manufacturing requirements are met.
Owner:HANGZHOU CANWANG TECHNOLOGY CO LTD

A pipe gear rolling machine and gear rolling method

The present invention discloses a pipe gear rolling machine and a gear rolling method, which belong to the technical field of pipe processing. The pipe gear rolling machine includes a pipe conveying mechanism, a gear rolling main machine and a through-rod conveying mechanism. The pipe conveying mechanism includes a pipe conveying frame, a pusher assembly arranged on the pipe conveying frame and a plurality of pipe roller assemblies arranged along the length direction of the pipe conveying frame. The pusher assembly includes a push rod and a push rod driving mechanism. A follower pipe head is rotatably arranged on the push rod, and a ring table is arranged on the follower pipe head. The push rod driving mechanism includes a driving wheel, a driven wheel, a synchronous belt and a push rod driving motor, and the push rod driving motor is connected to the driving wheel through a clutch. The push rod of the present invention can push the pipe to be loaded, the through-rod can support the pipe, and the pipe can maintain the insertion fit with the push rod when the pipe is discharged. The push rod is passively pushed back from the pipe, which reduces or even avoids the jumping, noise and the throwing out of the cutting fluid in the pipe during the processing and discharge of the pipe, thereby ensuring the tooth rolling quality of the pipe.
Owner:MOON ENVIRONMENT TECH CO LTD

Positive pressure air-tight sealing waterproof and dustproof structure of five-axis rotary table

According to the positive pressure air-tight sealing waterproof and dustproof structure of the five-axis rotary table, multiple layers of active and passive waterproof and dustproof structures are arranged, so that cutting fluid or chippings are prevented from entering the rotary table, and even if liquid enters the rotary table, the liquid can be discharged out of the rotary table through an internal circulation channel; the damage of expensive parts such as a bearing, a coil and an electric appliance caused by the blocking failure of the sealing ring is avoided, heavy property loss and production delay are avoided, and the service life of the sealing ring and the maintenance time of the rotary table are greatly prolonged due to the multi-layer waterproof and dustproof structure; the whole five-axis rotary table is provided with a positive pressure gas circuit, a humidity sensor and an alarm system, once leakage occurs, alarm information can be sent out on an operation panel of a numerical control machine tool, but the rotary table can still continuously work for a period of time, heavy loss caused by coil burning when liquid enters the rotary table is avoided, and the service life of the rotary table is prolonged. And the safety is improved.
Owner:SUZHOU DAWEI MULTI AXIS INTELLIGENT TECH CO LTD

Cutting fluid multi-parameter self-adaptive monitoring and early warning method and system based on dynamic threshold value

The invention relates to the technical field of industrial information and data processing, in particular to a cutting fluid multi-parameter self-adaptive monitoring and early warning method and system based on a dynamic threshold value, and aims to obtain and standardize multi-modal data of a cutting fluid in real time, construct a coupling attenuation prediction model in combination with processing working condition parameters, and predict a joint attenuation trend under a specific working condition. A cutting fluid performance time sequence is modeled through a Gaussian process, a confidence interval boundary is dynamically adjusted, and a self-adaptive single parameter dynamic threshold value is calculated. And a Copula function is used to learn a non-linear dependence structure among multiple parameters, a combined overrun risk is identified, and a multi-parameter combination threshold value is dynamically adjusted according to a preset rule. The system monitors data in real time and triggers early warning when abnormity is found, a digital computer is used for intelligent decision support processing, a maintenance knowledge base and a process optimization rule are combined, and accurate maintenance suggestions are generated. In addition, the edge intelligent unit ensures the independent operation capability of the system when the communication is interrupted.
Owner:FORETEK SMART TECHNOLOGY (ZHEJIANG) CO LTD

Inner wall polishing device for deep-hole precision part

The invention discloses an inner wall grinding device for deep-hole precision parts, and particularly relates to the technical field of pipeline grinding, the inner wall grinding device comprises a grinding box, a grinding mechanism is mounted on one side of a driving assembly, a centering assembly is mounted on the other side of an inner cavity of the grinding box, and a rotating mechanism for driving a round pipe part to rotate is mounted on the rear portion of the centering assembly; and a cooling mechanism for spraying the round pipe part is installed on the right side of the bottom of the grinding box, and two supporting assemblies for supporting the round pipe part are installed on the right side of the bottom of the grinding box. According to the inner wall grinding device for the deep-hole precise part, in the process that a round pipe part is ground from right to left through the arranged grinding mechanism, the internal structure of the grinding mechanism moves under the effect of grinding the round pipe part, and chippings and cutting fluid contained in an inner cavity of the round pipe part can be synchronously scraped outwards; the problem of secondary scratching caused by scrap accumulation in deep hole machining is solved, and meanwhile the workload of the follow-up cleaning procedure is reduced.
Owner:JINHUA BOCHUAN AUTOMATION TECH CO LTD

Scrap iron removing device for separating waste cutting fluid

The invention discloses a scrap iron removing device for waste cutting fluid separation, and relates to the technical field of machine tool machining, the scrap iron removing device comprises a settling tank, an L-shaped flow slowing plate is arranged on the inner side of the settling tank, a liquid flowing channel exists between one side of the L-shaped flow slowing plate and the inner side wall of the settling tank, and inclined plates are fixedly arranged on the lower side of the L-shaped flow slowing plate at equal intervals; the inclined plates incline downwards towards the sides away from the liquid flowing channel, overflow notches are formed in the sides, away from the liquid flowing channel, of the settling tanks, the overflow notches are formed in the upper sides of the inclined plates, and defoaming mechanisms are arranged on the lower sides of the L-shaped flow slowing plates; in a narrow space between the inclined plates, the defoaming net shakes repeatedly, the surface tension of foam and an oil film is quickly destroyed through segmentation and friction effects, and metal scraps released by foam breakage quickly sink under the action of the inclined plates, so that the purposes of quickly eliminating the foam and precipitating the metal scraps are achieved, the settling time is greatly shortened, and the service life of the defoaming net is prolonged. And the foam is prevented from entraining a large amount of metal chippings to enter a follow-up circulating pipeline to increase follow-up pressure.
Owner:YANTAI DEV ZONE BOSEN TECH DEV CO LTD

Cutting fluid cooling effect optimization method and system based on intelligent algorithm

The invention discloses a cutting fluid cooling effect optimization method and system based on an intelligent algorithm, and the method comprises the steps: constructing an intelligent prediction model through fusing a convolutional neural network and a gating circulation unit, dynamically adjusting hyper-parameters in combination with a Bayesian optimization algorithm, and achieving the high-precision prediction and optimization of the cutting fluid cooling effect. The prediction efficiency is remarkably improved, the calculation cost is reduced, the method can adapt to complex nonlinear machining environments and different working condition requirements, the problems that a traditional method depends on empirical formulas, data are difficult to obtain and the model universality is poor are effectively solved, meanwhile, cutting fluid formula optimization is guided through an accurate prediction result, and the prediction efficiency is improved. The machining efficiency, the workpiece quality and the resource utilization rate are remarkably improved, and reliable technical support can be provided for intelligent upgrading of an industrial cutting fluid system.
Owner:XI'AN PETROLEUM UNIVERSITY

Perforating device for automobile hub production

The invention relates to the technical field of automobile hub machining equipment, and discloses a punching device for automobile hub production, which comprises a moving seat, the bottom of the moving seat is rotatably connected with a rod seat, the bottom of the rod seat is fixedly connected with a drilling rod for punching, and the outer wall of the drilling rod is provided with a spiral groove. Connecting plates are fixedly connected to the two sides of the bottom of the movable base, and an outer cylinder is arranged between the two connecting plates. The opening degree of the connecting hole is adjusted through staggering of the connecting hole and the adjusting hole, so that the flow of cutting fluid entering the inner barrel in the solution tank is adjusted, the opening degree is reduced before a drill rod makes contact with a hub, extra waste of the cutting fluid is avoided, and after a drilled hole reaches the rated depth, the outer edge of the inner barrel abuts against an ejector rod to push a sliding plug to compress a solution cavity; and meanwhile, the first contact switch is triggered, the electromagnetic valve is closed, the remaining cutting fluid is used for subsequent infiltration under the condition that the flow is guaranteed, waste of the cutting fluid is further avoided, and the hub machining cost is reduced.
Owner:JIANGSU POMLEAD CO LTD

Machining center with chip removal and cleaning structure

The invention provides a machining center with a chip removal and cleaning structure, the machining center comprises a machine tool, a ball extruding mechanism, a filtering mechanism, a conveying mechanism, a cleaning mechanism and a supporting mechanism, the ball extruding mechanism is used for longitudinally cutting, transversely segmenting and extruding strip-shaped chips into balls in sequence through a longitudinal crushing assembly, a transverse crushing assembly and a ball pressing assembly, the viscosity of the chips is reduced, and blockage is prevented; cuttings and cutting fluid are separated by the filtering mechanism, so that the cutting fluid can be recycled conveniently; a screw rod of the conveying mechanism discharges the cutting balls, and the cleaning mechanism can clean the screw rod with high-pressure water after covering a chip discharging groove; a pressing assembly of the supporting mechanism presses a long rod piece through gear transmission, a follow-up assembly rotates along with a machine piece and moves along with a lathe tool, and the rod piece is prevented from deforming due to gravity. The problems that strip-shaped high-viscosity cuttings are blocked and a long rod piece is prone to deformation under the influence of gravity are effectively solved, and the chip removal efficiency and the machining precision are improved.
Owner:黄鹄(浙江)精密机床有限公司

A bionic swallowtail-shaped micro-textured cutting tool and its preparation method

The present invention discloses a bionic swallowtail-shaped micro-textured tool and a preparation method thereof, belonging to the technical field of metal cutting tools. The preparation method is based on a cemented carbide tool substrate, and combines the structural advantages of the swallowtail structure in reducing frictional resistance and accelerating the flow of gas and liquid. On this basis, a corresponding functional tool is prepared by machining a bionic swallowtail-shaped groove and surface texture. The designed tool groove is used to discharge chips and store and convey cutting fluid; the surface texture is used to reduce the frictional force between the chip and the tool during cutting and promote the discharge of chips, thereby reducing the cutting force, improving the tool life and processing efficiency. Compared with the prior art, based on the bionic principle, the present invention combines the tool groove and the surface texture to design and prepare a functional tool, achieving the functional requirements of improving the heat resistance and wear resistance of the tool, prolonging the tool life, reducing the production and processing cost, and realizing green processing, and meeting the production and processing needs.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS +1

Hardware part machining drilling machine

The invention is suitable for the technical field of part machining, and provides a hardware part machining drilling machine which comprises a base and a three-jaw chuck arranged on the base, and a control frame is further installed on the base in a sliding mode. The drilling mechanism comprises a lifting frame, a supporting box, a control box, a spraying box, a driving motor and a drill bit, the lifting frame and the control frame are in sliding connection through a lifting assembly, and a rotating speed type flow control assembly and a pressure type flow control assembly are further arranged in the containing cavity and the spraying box correspondingly; through the arrangement of the drilling mechanism, the problems that when an existing drilling machine is used, cutting fluid is sprayed at will and cannot be accurately sprayed to a drilling position, so that a drilling structure is prone to overheating, meanwhile, the spraying amount of the cutting fluid cannot be adjusted according to the hardness of a to-be-machined part, and the drilling efficiency is improved are solved. The phenomenon of waste or insufficiency of the cutting fluid is easy to occur, and certain limitation exists.
Owner:DONGGUAN JINKE HARDWARE PROD CO LTD

Recovery processing method for manufactured cutting fluid based on oil-scrap separation system

The invention relates to the technical field of green manufacturing, in particular to a manufactured cutting fluid recovery treatment method based on an oil-scrap separation system, which comprises the following steps: step 1, dynamic viscosity regulation and control pretreatment; 2, gradient centrifugal separation, wherein the pretreated mixed liquid is subjected to three-stage centrifugal separation; 3, interface adsorption fine treatment is conducted, specifically, the oil liquid obtained after centrifugal separation flows through a layered variable-porosity adsorption tower, and regeneration of an adsorption material is triggered according to the pressure drop change; and step 4, optimizing closed-loop parameters, and dynamically correcting the control parameter thresholds in the steps 1-3 by collecting and processing the associated data of the process parameters and the final oil metal residual quantity. According to the method, through precise matching and dynamic adjustment of multiple steps, the separation effect can be improved to the maximum extent in the green manufacturing and cutting fluid recycling process, waste emission and resource waste are reduced, and the purposes of energy conservation and emission reduction are achieved.
Owner:SHENZHEN SHANGDEFU TECH CO LTD

Metal cutting equipment for metal part machining

The metal cutting equipment for metal part machining comprises a protective cover, a first motor is fixedly installed at the upper end of the right side of the outer surface of the protective cover, and an adjusting screw rod is fixedly installed at the output end of the first motor. Through the arrangement of the supporting table, a metal part needing to be cut and machined can be supported, and through the arrangement of a second hydraulic cylinder, a moving frame, a second motor, a cutting tool, a first motor, an adjusting screw rod and a moving frame, the effect of cutting and machining the metal part is achieved; and meanwhile, under the cooperative action of an adjusting screw rod, a first L-shaped rotating rod, a connecting rod, a movable rod, a piston, a conveying barrel, a first one-way valve, a liquid collecting box, a second one-way valve and a cooling spray head, cutting liquid can be sprayed to the surface of the cutting tool in the cutting operation process, and therefore the cutting tool can be rapidly cooled and lubricated.
Owner:SUZHOU TIBERIUM MASCH CO LTD

Ultrasonic milling device

The invention relates to the technical field of machining, in particular to an ultrasonic milling device which comprises a milling platform, a spindle and the like. A main shaft capable of moving up and down, left and right and front and back is mounted on the milling platform; and a cutting fluid nozzle is mounted on the main shaft. Compared with a conventional ultrasonic milling device, the telescopic state of the end milling cutter is controlled through the first driving part, so that the cutter replacement operation between the face milling cutter and the end milling cutter is completed under the condition that the main shaft does not stop, the time spent on replacing the milling cutter in the milling process of a machined part is shortened, and the milling efficiency is improved; and the baffle and the annular air bag jointly prevent cutting fluid from splashing into the sleeve, collision between cuttings and the end mill is avoided, and abrasion to the end mill is reduced.
Owner:ZHENGZHOU TECHN COLLEGE

Boring and milling machining device and method

The boring and milling device comprises a boring rod, a boring cutter and a cutting fluid nozzle, a vibration suppression cavity is formed in the end, close to the boring cutter, of the boring rod, a vibration suppression cylinder is arranged in the vibration suppression cavity in a clearance mode, and the two ends of the vibration suppression cylinder are both connected with rubber sleeves; one rubber sleeve is communicated with a cutting fluid nozzle, and the other rubber sleeve is communicated with an external cutting fluid source; a supporting rod is arranged on one side of the end of the boring rod, and a rotating wheel used for abutting against the hole wall of a boring hole of a to-be-machined workpiece is rotationally arranged at the end, away from the boring rod, of the supporting rod. A discharging auger arranged in the length direction of the boring rod is rotationally arranged on the supporting rod, and a power assembly used for driving the discharging auger to rotate so as to discharge cuttings on the side, away from the boring cutter, of the boring rod is arranged on the supporting rod. Cuttings are discharged through the discharging auger to be away from the area where the boring cutter is located, and the influence of the accumulated cuttings on the cutting effect of the boring cutter can be reduced; the vibration suppression cylinder is flexibly connected with the boring rod through the rubber sleeve, and the chatter phenomenon of the boring rod can be suppressed or eliminated.
Owner:YICHANG YUNENG PRECISION TECH CO LTD

Length measuring equipment based on laser interference

The invention relates to the technical field of length measurement, and particularly discloses a length measurement device based on laser interference, which comprises a laser measurement module, an air curtain channel module, an air curtain construction module and a channel adjustment module, the laser measuring module is used for transmitting and receiving laser, the optical path difference change is measured according to the interference principle, and the micro length change of the workpiece can be continuously and accurately measured in real time while the machining module carries out machining operation on the workpiece; a linear channel is formed between the laser head and the measuring reflector through the air curtain channel module, inert gas is continuously introduced into the channel through the air curtain construction module, and an air curtain atmosphere with stable laminar flow is formed, so that pollutants and interference factors such as oil mist, dust, cutting fluid splashing and hot air turbulence generated in a machining area are effectively blocked, and the machining precision is improved. Therefore, the measurement light beam is prevented from being interfered by environmental factors in the propagation process.
Owner:SHANDONG RUNLONG MASCH TOOL CO LTD

Ambient temperature compensation method and system in turning process and electronic equipment

The invention provides an environment temperature compensation method and system in the turning process and electronic equipment, and relates to the technical field of turning machining.The method comprises the steps that temperature data of a machine tool at a preset position are obtained and serve as environment temperature data; according to the environment temperature data and geometric structure parameters of machining equipment of the machine tool, the current thermal deformation amount of a machine tool structural part corresponding to the machined workpiece and the current thermal deformation amount of the machined workpiece are obtained; through a long-short-term memory fusion prediction model, prediction is carried out in combination with the historical thermal deformation of the machined workpiece, and future thermal deformation of the machine tool structural part and the machined workpiece in a future preset time period is obtained; and further generating a cutter servo shaft compensation amount, a main shaft hydraulic pre-tightening force compensation amount and a cutting fluid temperature control compensation amount, generating a compensation program according to the compensation amounts, and inserting the compensation program into a machining program of a machined workpiece to complete real-time compensation. According to the invention, through real-time monitoring, dynamic prediction and multi-dimensional compensation, the precision and effect of environment temperature compensation are significantly improved.
Owner:LIAONING STEEL & YAN GAONA INTELLIGENT MANUFACTURING CO LTD

Flexible adjustable mixed line machine tool spindle cooling system and method

The invention provides a flexible adjustable mixed line machine tool spindle cooling system and method, and belongs to the technical field of machine manufacturing. The system comprises a main shaft cooling unit, a dry type air cooling unit, a circulating cooling water unit and a cutting fluid cooling unit, integrates four cooling modes of traditional cutting fluid, minimal quantity lubrication, dry type air cooling and circulating water cooling, and is provided with temperature, flow, cutting force and liquid level monitoring instruments as well as a regulating valve, a switching valve, power equipment and the like which are correspondingly interlocked. By monitoring machine tool machining states such as spindle temperature and cutting force in real time and dynamically optimizing a cooling strategy, flexible switching among four modes and parameter regulation and control are achieved, so that machining heat damage is reduced, the service life of a tool is prolonged, the machining efficiency is improved, meanwhile, cooling medium consumption is reduced, and the efficient, low-cost, low-carbon and safe machining process is achieved.
Owner:AVIC XIAN AIRCRAFT IND GRP CO LTD

Anti-deformation cutting device for thin-wall steel pipe

The invention discloses an anti-deformation cutting device for a thin-wall steel pipe, and relates to the technical field of steel pipe cutting. The anti-deformation cutting device for the thin-wall steel pipe comprises a cutting bin, and a protective clamp is assembled in the cutting bin; the fixed rod is assembled in the cutting bin, a movable rod is assembled on the top of the fixed rod, and an in-pipe cutting disc is assembled on the side face of the movable rod; a first air pressure bin is assembled on the side face of the fixing rod, and a through liquid conveying pipeline is assembled on the side face of the cutting bin. According to the anti-deformation cutting device for the thin-wall steel pipe, the steel pipe is inserted into the protective clamp, a moving rod driven by an electric telescopic rod and an in-pipe cutting disc assembled on the moving rod are started, and a first air pressure bin, a liquid conveying pipeline, a first transmission rod, an arc-shaped rod, a rotating shaft, a stress plate, an arc-shaped blocking block and a hose are matched, so that cutting liquid can be sprayed out, and the adsorption effect of a suction cup is improved; and under the condition, the cutting stability is improved.
Owner:GAOYIN HEAVY IND (JIANGSU) CO LTD

Cutting fluid storage box, cutting fluid health management system, numerical control machine tool and system

The utility model discloses a cutting fluid storage box, a cutting fluid health management system, a numerical control machine tool and a system, the cutting fluid storage box is used for the numerical control machine tool, the cutting fluid storage box comprises a processing fluid outlet and a processing fluid return port, and the cutting fluid storage box further comprises a management fluid outlet and a management fluid return port; a pipeline, a management water pump and a temperature controller are arranged between the management liquid outlet and the management liquid return port, a liquid outlet temperature sensor and a filter are arranged on the pipeline between the temperature controller and the management liquid outlet, and a liquid return port temperature sensor is arranged on the pipeline between the temperature controller and the management liquid return port. A temperature sensor, a PH sensor and a liquid level sensor are arranged in the cutting fluid storage box, an electromagnetic valve is arranged on the pipeline, the electromagnetic valve, the temperature sensor, the PH sensor, the liquid level sensor and the temperature controller are all connected with a control unit, and the control unit transmits temperature adjusting signals to the temperature controller. The state of the cutting fluid can be monitored, the temperature of the cutting fluid is adjusted, and the machining quality is improved.
Owner:SHANGHAIAEROSPACE IGEN INTELLIGENT TECHNOLOGY CO LTD

Full-automatic centralized cutting fluid supply control method and system

The invention discloses a cutting fluid full-automatic centralized liquid supply control method and system, cutting fluid concentration data and liquid supply system pressure data are obtained through a sensor array, real-time monitoring data are generated by adopting a high-frequency sampling technology, and if the cutting fluid concentration data deviates from a preset threshold range or the liquid supply system pressure data exceeds a stable range, the cutting fluid is monitored. If so, generating an abnormal signal; according to the abnormal signal, the operation frequency of a liquid supply pump is adjusted through a proportional-integral-differential algorithm, a closed-loop control system is formed to maintain a target pressure value, and meanwhile the opening value of a liquid distribution valve is adjusted according to the concentration deviation signal; and the cutting fluid return liquid is extracted from the adjusted liquid supply system, the cutting fluid return liquid is treated through a multi-stage filtering device and a centrifugal separation device, and if it is detected that the impurity content of the cutting fluid return liquid is lower than a preset threshold value, it is judged that purification treatment is completed. The stable performance of the cutting fluid can be kept, the service life of equipment is prolonged, the processing quality and the production efficiency are improved, and the cutting fluid has important practical value.
Owner:ZHUZHOU SIXING MACHINERY

Vertical numerical control machine tool based on intelligent control system and high-precision machining method thereof

The invention relates to the technical field of numerical control machine tools, in particular to a vertical numerical control machine tool based on an intelligent control system and a high-precision machining method thereof. The vertical numerical control machine tool comprises a workbench, a vertical tool rest and a rotating table, a protective plate is arranged around the rotating table, a rotating mechanism synchronously rotates in the workbench at the bottom of the rotating table, a liquid collecting box and a material collecting box are fixedly arranged in the workbench at the bottom of the rotating table, and the liquid collecting box and the material collecting box are spliced into a circular box body. Chippings on the filter screen are guided into the material collecting box to be stored through the material stirring rod, so that the cutting fluid is separated from the chippings, oil gas evaporated in the material collecting box is separated from the external environment through the partition plate, then the oil gas evaporated in the material collecting box is pumped into the backflow pipe through upward movement of the partition plate, and the oil gas is liquefied into the cutting fluid through the cooling capacity conveying pipe; according to the cutting fluid cooling device, the cutting fluid can be recycled, and the cooling capacity of the liquefied cutting fluid can be used for cooling the cutting fluid in the narrow opening, so that evaporation of the cutting fluid in the narrow opening is reduced.
Owner:三众精密机械南京有限公司

Liquid supply control method, device, equipment and medium

The invention provides a liquid supply control method and device, equipment and a medium. Comprising the steps that cutting mixed liquid generated in the operation process of machine tool equipment is collected into a liquid return station, and the cutting mixed liquid comprises used cutting liquid and aluminum scraps; based on a liquid sensor, the liquid level of the cutting mixed liquid in the liquid return station is detected, and whether the liquid level is higher than a preset liquid level threshold value or not is judged; if yes, conveying the cutting mixed liquid into pretreatment equipment for pretreatment, and after pretreatment, discharging aluminum skimmings precipitated at the bottom of the pretreatment equipment to obtain to-be-filtered cutting liquid; the cutting fluid to be filtered is subjected to fine filtration treatment, and target cutting fluid is obtained; whether the current machine tool mode is a working mode or not is judged, and if yes, the target cutting fluid is conveyed into all machine tool equipment to be recycled; therefore, the efficiency of providing the cutting fluid for the machine tool and the recovery rate of impurities are improved.
Owner:CHENGDU AIRCRAFT INDUSTRY GROUP

High-stability antirust emulsified cutting fluid and preparation method thereof

The invention discloses a high-stability antirust emulsified cutting fluid, which is composed of the following components by mass: 0.2-1% of a copper corrosion inhibitor, 5-10% of organic amine, 3-10% of an organic acid, 5-10% of an emulsifier, 35-45% of base oil, 1-3% of a preservative, 0.1-1% of an acidic corrosion inhibitor, 10-20% of a lubricating additive, 1-3% of a coupling agent, 0.5-2% of an antifoaming agent, and the balance of water. The emulsifier is composed of a nonionic surfactant and an anionic surfactant, and the acidic corrosion inhibitor is an imidazole compound. Compared with the existing emulsified cutting fluid, the emulsified cutting fluid has high stability in high-temperature, low-temperature, high-hardness water and slightly acidic systems, has good antirust, lubricating, cooling and cleaning performances, can effectively improve the processing efficiency, prolong the service life of equipment and improve the quality of workpieces, and is especially suitable for cutting of ferrous metals.
Owner:ZHEJIANG WATERPOWER ADVANCED MATERIALS CO LTD

Efficient chatter cutting method for difficult-to-machine materials

An efficient chatter cutting method for a difficult-to-machine material is provided, relating to the technical field of cutting processing. The method includes the following steps: installing a chatter tool bar on a machine tool, starting the machine tool, and inducing self-excited chatter for chatter cutting through cutting energy of a tool system; during chatter cutting, exciting the chatter tool bar to induce stable vibration, making the tool form a ratchet-shaped motion trajectory, the ratchet-shaped motion trajectory includes processes that the tool is pressed on a surface of a workpiece and the tool is separated from the surface of the workpiece, and forming a ratchet-shaped surface morphology on the surface of the workpiece; and during separation of the tool from the surface of the workpiece, enabling cutting fluid to enter a separated cutting zone for cooling and lubrication, and reducing cutting temperature.
Owner:BEIHANG UNIV

Five-axis milling machine

The invention discloses a five-axis milling machine, and relates to the technical field of five-axis milling machines, a moving frame is arranged on the side of a working table, a working module used for clamping a workpiece is arranged on the moving frame, and a rotating box connected with an external liquid supply assembly is rotationally arranged below the working module; and a nozzle for atomizing the cutting liquid is arranged below the rotating box in a penetrating mode, a lubricating box is arranged on the side of the rotating box, and an oil supply mechanism is arranged between the lower portion of the lubricating box and the lower surface of the working module. According to the five-axis milling machine, the moving frame can achieve three-axis movement through mutual cooperation of the X-axis moving module, the Y-axis moving module and the Z-axis moving module, so that workpieces at different position distances are machined according to needs, the A-axis rotating module can drive the containing table to conduct A-axis rotation, the C-axis rotating module can drive the machining table to conduct C-axis rotation, and therefore the machining efficiency is improved. And the five shaft bodies are matched with one another to mill a workpiece, so that the machining efficiency is improved.
Owner:KUN SHAN XI NUO BA PRECISE MOLD CO LTD

Cutting fluid separating and recycling device for recycling machine tool chippings

The invention provides a cutting fluid separating and recycling device for recycling machine tool chippings, and relates to the technical field of machine tool cutting fluid chipping filtering. The device comprises a cutting device and a bearing mechanism, the bearing mechanism comprises a liquid containing device and a containing device, a liquid outlet device and a bearing platform are arranged in the liquid containing device, the bearing platform comprises a bearing plate, the top of the bearing plate is of a structure with the middle higher than the two sides, and a plurality of bearing guide strips are arranged on the upper side of the bearing plate; the liquid pressing mechanism presses the liquid outlet device in the sliding process, and the cutting liquid in the liquid containing device is conveyed to the upper side of the bearing plate through the liquid outlet device. The liquid containing device comprises a containing basket, and a liquid containing cavity is formed in the containing basket; a liquid guide mechanism is arranged in the liquid containing cavity; the liquid outlet device comprises a liquid feeding mechanism. According to the invention, chippings can be prevented from gathering on the bearing platform, the service life of the filter element is prolonged, the replacement frequency of the filter element is reduced, and a cutting fluid with chippings is prevented from flowing disorderly on the bearing plate.
Owner:DALIAN VOCATIONAL & TECHNICAL COLLEGE (DALIAN OPEN UNIVERSITY)

Ultrasonic atomization pulse type cold air jet cooling and lubricating device and operation process thereof

The invention relates to an ultrasonic atomization pulse type cold air jet cooling and lubricating device and an operation process thereof. The device comprises an air compressor, a cold air generator, a gas storage tank, a pulse control valve and an ultrasonic atomization nozzle module which are sequentially connected through a gas pipeline. The ultrasonic atomizing nozzle module comprises an ultrasonic transducer, a stepped amplitude-variable rod, a waterproof cover, a sealing cover and a focusing nozzle. In the working process, the stepped amplitude-variable rod amplifies the high-frequency mechanical vibration amplitude of the ultrasonic transducer, and cutting fluid is efficiently atomized into micron-sized liquid drops through the cavitation effect and the capillary wave effect; meanwhile, the cold air generator converts high-pressure air provided by the air compressor into low-temperature gas and temporarily stores the low-temperature gas in the gas storage tank, and the low-temperature gas is released in a pulse mode through the precise pulse control valve according to the set frequency and duty ratio. The pulse low-temperature gas enters the sealing cover to be fully mixed with the atomized liquid drops, uniform gas-liquid two-phase jet flow is formed, finally, the jet flow is accelerated by the focusing nozzle to form high-speed convergent jet flow, the high-speed convergent jet flow acts on a cutting area accurately, and pulse type efficient cooling and lubricating cutting machining is achieved.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS +1

A thread-rolling machine with a collecting unit

A thread-rolling machine (3) includes a base (31), a covering unit (33), a triggering unit (32) covered by the covering unit (33), a linking unit (34) connected to the triggering unit (32), a stationary rolling die (36), and a movable rolling die (35) linked with the triggering unit (32). The covering unit (33) defines an accommodation space (331) for covering the triggering unit (32) and a port (332) adapted to bearing a reciprocating motion of the linking unit (34) . A scraping unit (333) is disposed on a periphery of the port (332). A collecting unit (37) is disposed under the linking unit (34). The collecting unit (37) is situated in the accommodation space (331) and extended beyond the covering unit (33) . Accordingly, cutting fluid splattering onto the linking unit (34) is scraped off by the scraping unit (333) and is further discharged into the collecting unit (37) for being collected, thereby keeping the base (31) clean and preventing the cutting fluid from mixing with lubricating fluid applied to the triggering unit (32).
Owner:HSIAO CHUN YU